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Related Manuals for Jet CL-1640ZX
Summary of Contents for Jet CL-1640ZX
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Page 1: Operating Instructions
Operating Instructions 16” x 40” CNC Lathe Model CL-1640ZX WALTER MEIER (Manufacturing) Inc. 427 New Sanford Road LaVergne, TN 37086 Part No. M-320930 Ph.: 800-274-6848 Revision A 9/09 www.waltermeier.com Copyright © 2009 Walter Meier (Manufacturing),Inc. -
Page 2: Warranty And Service
Walter Meier is consistently adding new products to the line. For complete, up-to-date product information, check with your local Walter Meier distributor, or visit jettools.com. WARRANTY JET products carry a limited warranty which varies in duration based upon the product (MW = Metalworking, WW = Woodworking). WHAT IS COVERED? This warranty covers any defects in workmanship or materials subject to the exceptions stated below. -
Page 3: Table Of Contents
Table of Contents Warranty and Service..........................2 Table of Contents ..........................3 Warning .............................4 Introduction ............................6 Description ............................6 Specifications .............................7 Unpacking ............................8 Contents of the Shipping Container ....................8 Uncrating and Set-Up..........................9 Chuck Preparation (Three Jaw) ......................9 Electrical Connections........................10 Coolant Preparation........................11 Oil Lubricator .......................... -
Page 4: Warning
Warning 1. Read and understand the entire instruction manual, programming manual, and CNC system operation before attempting to use this machine. 2. Read and understand the warnings posted on the machine and in this manual. Failure to comply with all of these warnings may cause serious injury. 3. - Page 5 21. Keep visitors a safe distance from the work area. Keep children away. 22. Make your workshop child proof with padlocks, master switches or by removing starter keys. 23. Give your work undivided attention. Looking around, carrying on a conversation and “horse-play” are careless acts that can result in serious injury.
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Page 6: Introduction
Introduction This manual is provided by Walter Meier (Manufacturing) Inc., covering the safe operation and maintenance procedures for a JET Model CL-1640ZX CNC Lathe. This manual contains instructions on installation, safety precautions, general operating procedures, description of mechanical elements, and maintenance instructions. -
Page 7: Specifications
Specifications Model Number ........................CL-1640ZX Stock Number .......................... 320930 Computer Controls: Anilam 4200T with 12.1” TFT Color Flat Screen 8.0 GB Hard Drive with Flash Memory, 266MHz Dual Processor floppy disk drive; flash card reader Spindle Motor .................... 10HP, 3Ph, 220V only, 60Hz Servo Motors ........................ -
Page 8: Unpacking
Tool Box containing (see Figure1): Unpacking Open End Wrench Set Hex (Allen) Wrench Set Open shipping container and check for shipping damage. Report any damage immediately to Spindle Sleeve your distributor and shipping agent. Do not Live Center, MT-4 discard any shipping material until the Lathe is Dead Center, MT-5 assembled and running properly. -
Page 9: Uncrating And Set-Up
Uncrating and Set-Up 1. Finish removing the wooden crate and packing materials from around the lathe. 2. Unbolt lathe from the shipping crate pallet. 3. Choose a location for the lathe that is dry, well illuminated, and has enough room to allow servicing the lathe on all four sides. -
Page 10: Electrical Connections
2. Carefully remove the chuck from the spindle and place on an adequate work surface. 3. Inspect the camlock studs. Make sure they have not become cracked or broken during transit. Clean all parts thoroughly with solvent. Also clean spindle camlocks. -
Page 11: Coolant Preparation
Power is connected properly when pushing the forward button on the control panel causes the spindle to rotate counterclockwise as viewed from the tailstock. If the chuck rotates in the clockwise direction, disconnect the lathe from the power source, switch any two of the three power leads (not the green ground wire), and re- connect the lathe to the power source. -
Page 12: Spindle
Spindle The spindle is mounted in the headstock on precision taper roller bearings, and is hollow to accept long stock, reducing preparation time and waste of material. It has a standard D-type cam lock, and will accept manual or hydraulic chucks. -
Page 13: Adjustments
Adjustments Headstock Alignment Refer to Figures 11 and 12. The headstock has been aligned at the factory and should not require adjustment. However, if correction is deemed necessary in the future, the procedure is described below. recommended that only qualified service personnel perform this adjustment. -
Page 14: Aligning Tailstock To Headstock
Clamping Lever (C): Lift up to lock. Push down to unlock. If the tailstock is under heavy load, tighten the eccentric shaft (D) at the back of the tailstock for auxiliary locking. NOTE: If the tailstock refuses to lock, do the following: 1. -
Page 15: Gap Section
Gap Section The gap section is sometimes removed on lathes to allow room for working with a face plate. Refer to Figure 16. 1. Use the provided gap bridge pin driver to loosen and remove the two taper pins (A, Figure 16). -
Page 16: Pre-Operation Inspection
Pre-Operation Inspection Maintenance Before attempting to operate this lathe, the user Lathe must be serviced at all should become thoroughly familiar with both its lubrication points and all reservoirs filled to mechanical functions and CNC programming operating level before the lathe is put into functions. -
Page 17: Operating Controls
Operating Controls Below are explained the basic controls for manual operation of the lathe. (For CNC programming, and for explanation of the manual mode screen display, consult the instructions for the Anilam® 4200T CNC System, which accompanied your machine.) Figure 18... - Page 18 NOTES...
- Page 20 WALTER MEIER (Manufacturing) Inc. 427 New Sanford Road LaVergne, TN 37086 Phone: 800-274-6848 www.waltermeier.com...
- Page 21 This .pdf document is bookmarked Parts Lists and Electrical Diagrams for the CL-1640ZX Lathe WALTER MEIER (Manufacturing) Inc. 427 New Sanford Road LaVergne, Tennessee 37086 Part No. M-320930-1 Ph.: 800-274-6848 Revision B 04/2012 www.waltermeier.com Copyright © 2012 Walter Meier (Manufacturing) Inc.
- Page 22 Walter Meier is consistently adding new products to the line. For complete, up-to-date product information, check with your local Walter Meier distributor, or visit jettools.com. WARRANTY JET products carry a limited warranty which varies in duration based upon the product (MW = Metalworking, WW = Woodworking). WHAT IS COVERED? This warranty covers any defects in workmanship or materials subject to the exceptions stated below.
- Page 23 Table of Contents Warranty and Service..........................2 Table of Contents ..........................3 Replacement Parts ..........................3 Bed Assembly ..........................4 Headstock Assembly I ........................6 Headstock Assembly II ........................8 Stand Assembly ..........................10 Tailstock Assembly I ........................12 Tailstock Assembly II ........................14 Carriage Assembly ........................16 Protective Housing ........................
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Page 24: Bed Assembly
Bed Assembly... - Page 25 Bed Assembly Index No. Part No. Description Size 1 ....ZX-01104 ....Bed....................1 2 ....CL1640ZX-0102 ..Hex Nut............M12 ......2 3 ....ZX-05741 ....Threaded Tube ................... 2 4 ....GB5782-M16x50..Hex Cap Bolt ............M16x50 ...... 8 5 ....TS-155010 ....Washer ............16mm ......8 6 ....
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Page 26: Headstock Assembly I
Headstock Assembly I... -
Page 27: Headstock Assembly Ii
Headstock Assembly I Index No. Part No. Description Size 1 ....TS-1504041 ....Headstock Casting................1 2 ....CL1640ZX-0202 ..Headstock Cover ................1 3 ....TS-1503021 ....Hex Socket Cap Screw ........M6x10......4 4 ....CL1640ZX-0204 ..Hex Cap Bolt ............M16x55 ...... 2 5 .... - Page 28 Headstock Assembly II...
- Page 29 Headstock Assembly II Index No. Part No. Description Size 32 .... CL1640ZX-0332 ..Socket Head Cap Screw ........M8x20......6 33 .... CL1640ZX-0333 ..Lock Nut .................... 1 34 .... VB-A86 ....V Belt ...............A86......4 35 .... CL1640ZX-0335 ..Pulley....................1 36 .... CL1640ZX-0336 ..Key ..............12x8x56mm ....1 37 ....
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Page 30: Stand Assembly
Stand Assembly... - Page 31 Stand Assembly Index No. Part No. Description Size 3 ....CL1640ZX-0403 ..Pulley....................1 4 ....CL1640ZX-0404 ..Key ..............10x8x70mm ....1 5 ....CL1640ZX-0405 ..Motor ...............230V, 10HP 3PH ..1 8 ....GB5782-M10x40..Hex Cap Bolt ............M10x40 ...... 4 9 ....TS-2361101 ....Helical Spring Lock Washer.......10mm ......4 10 ....
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Page 32: Tailstock Assembly I
Tailstock Assembly I... - Page 33 Tailstock Assembly I Index No. Part No. Description Size 1 ....ZX-03711 ....Handle ....................1 2 ....ZX-03717 ....Lever Support..................1 3 ....ZX-03718 ....Washer ....................1 4 ....ZX-03719 ....Clamping Block .................. 1 5 ....ZX-03720 ....Clamping Block (Threaded) ..............1 6 ....
- Page 34 Tailstock Assembly II...
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Page 35: Tailstock Assembly Ii
Tailstock Assembly II Index No. Part No. Description Size 8 ....ZX-T8 .....Flat End Set Screw ...........M6x18......4 9 ....SB-4MM ....Steel Ball............4mm ......4 15 .... CL1640ZX-0615 ..Rubber Washer .................. 4 16 .... ZX-03713 ....Pressing Block..................4 18 .... ZX-03714 ....Bearing Support ................. 4 19 .... -
Page 36: Carriage Assembly
Carriage Assembly... - Page 37 Carriage Assembly Index No. Part No. Description Size 1 ....CL1640ZX-0701 ..Splash Guard ..................1 2 ....CL1640ZX-0702 ..Phillips Pan Head Machine Screw......M5x8 ......4 3 ....CL1640ZX-0703 ..Bolt ....................2 4 ....CL1640ZX-0704 ..Cross Slide..................1 5 ....CL1640ZX-0705 ..Hex Socket Cap Screw ........M10x28 ...... 2 6 ....
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Page 38: Protective Housing
Protective Housing... - Page 39 Protective Housing Index No. Part No. Description Size 1 ....CL1640ZX-0801 ..Angle Iron ..................1 ....TS-1503021 ....Socket Head Cap Screw ........M6x10......2 2 ....CL1640ZX-0802 ..Angle Iron ..................1 ....TS-1503021 ....Socket Head Cap Screw ........M6x10......3 3 ....CL1640ZX-0803 ..Cover ....................1 ....
- Page 40 Index No. Part No. Description Size 27 .... CL1640ZX-0827 ..Right Sliding Door ................1 ....CL1640ZX-0824A ..Hex Socket Asterisk Pan Head Screw ....M6x18......8 ....TS-1550041 ....Plain Washer ............6mm ......8 ....CL1640ZX-0824B ..Hex Thin Nut ............M6 ......8 ....CL1640ZX-0824C ..Support ....................2 28 ....
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Page 41: Electrical Assembly
Electrical Assembly... - Page 42 Electrical Assembly Index No. Part No. Description Size 1 ....JC52 .......Work Light............24V, 50W ....1 2 ....TS-1503021 ....Socket Head Cap Screw ........M6x10......4 3 ....TS-1532032 ....Phillips Pan Head Machine Screw......M4x10...... 14 4 ....CL1640ZX-1004 ..Box Cover ..................1 5 ....
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Page 43: Miscellaneous Parts
Miscellaneous Parts Index No. Part No. Description Size ....ZX-18TBCP .....Tool Box Complete (includes index #1 thru 19) ........1 1 ....ZX-OP-1A ....3-Jaw Chuck (mounted on lathe) .......10”, D1-8 ....1 2 ....CL1640ZX-1102 ..Serial Cable .............25-M/9-F ....1 3 .... -
Page 44: Electrical Cabinet
Electrical Cabinet... - Page 45 Electrical Cabinet Index Nos. refer to items on pages 24 and the following wiring diagrams. Index Nos. Part No. Description Size 1 ..WB ..... CL1640ZX-WB1 ..Wiring Board ......JWD1 ........1 2 ............Flash Drive ................1 3 ......
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Page 46: Electrical Diagrams
Electrical Diagrams... - Page 56 WALTER MEIER (Manufacturing) Inc. 427 New Sanford Road LaVergne, TN 37086 Phone: 800-274-6848 www.jettools.com www.waltermeier.com...
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