MULTIQUIP WHISPERWELD SGW-250SS Parts And Operation Manual

MULTIQUIP WHISPERWELD SGW-250SS Parts And Operation Manual

Dc welder/ac generator
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PARTS AND OPERATION MANUAL
WHISPERWELD
DC WELDER/AC GENERATOR
Model SGW-250SS
MQ POWER
Parts No. D2845200004A
Revision #2 (08/08/01)
MULTIQUIP INC.
18910 WILMINGTON AVE.
CARSON, CALIFORNIA 90746 FAX: 800-672-7877
310-537-3700
800-421-1244
FAX: 310-537-3927
E-mail:mq@multiquip.com
TM
PARTS DEPARTMENT:
800-427-1244
SERVICE DEPARTMENT:
800-478-1244
FAX: 310-537-4259
www:multiquip.com

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Do you have a question about the WHISPERWELD SGW-250SS and is the answer not in the manual?

Questions and answers

Angelo Vargas
April 6, 2025

I s operating at low voltage

1 comments:
Mr. Anderson
April 6, 2025

To determine if the MULTIQUIP WHISPERWELD SGW-250SS is operating at low voltage, you should connect an AC voltmeter to the 120/240V output receptacles. If the voltmeter indicates 120 volts, then the unit is operating correctly and not at low voltage. Without a voltmeter reading, it cannot be confirmed if it is operating at low voltage.

This answer is automatically generated

Summary of Contents for MULTIQUIP WHISPERWELD SGW-250SS

  • Page 1 PARTS AND OPERATION MANUAL MQ POWER WHISPERWELD DC WELDER/AC GENERATOR Model SGW-250SS Parts No. D2845200004A Revision #2 (08/08/01) MULTIQUIP INC. PARTS DEPARTMENT: 18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 FAX: 800-672-7877 SERVICE DEPARTMENT: 310-537-3700 800-421-1244 800-478-1244 FAX: 310-537-3927 FAX: 310-537-4259 •...
  • Page 2: Sgw-250Ss Dc Welder/Ac Generator — Parts & Operation Manual — Rev. #2 (08/08/01)

    PAGE 2 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)
  • Page 3: Here's How To Get Help

    ARRANTY DEPAR ARTMENT TMENT TMENT TMENT ARRANTY DEP TMENT 800/835-2551 or 310/537-3700 FAX: 310/638-8046 MAIN MAIN MAIN MAIN MAIN 800/421-1244 or 310/537-3700 FAX: 310/537-3927 SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 3...
  • Page 4: Table Of Contents

    Fuel Tank Assembly ........... 54-55 notice notice notice notice notice ..Enclosure Assembly ........... 56-57 Name Plate And Decals ........58-59 PAGE 4 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)
  • Page 5: Parts Ordering Procedures

    10+ line items. Toll-free FAX: 800/6-PARTS-7 • 800-672-7877 *DISCOUNTS ARE SUBJECT TO CHANGE* Fax order discount and UPS special programs revised June 1, 1995 SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 5...
  • Page 6: Rules For Safe Operation

    I Whenever necessary, replace nameplate, operation and fuel. safety decals when they become difficult read. I Always check the machine for loosened threads or bolts before starting. PAGE 6 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)
  • Page 7 I DO NOT use plastic containers to dispose of hazardous waste. I DO NOT pour waste, oil, coolant, or fuel directly onto the ground, down a drain or into any water source. SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 7...
  • Page 8: Operation And Safety Decals

    OPERATION AND SAFETY DECALS PAGE 8 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)
  • Page 9: Operation And Safety Decals

    OPERATION AND SAFETY DECALS P/N DCL160 SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 9...
  • Page 10: Specifications

    Generally, the engine output power will decrease 3 1/2% for each 1000 feet of altitude above sea level, and 1% for each 10 ° ° ° ° ° fahrenheit above the standard temperature of 60 PAGE 10 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)
  • Page 11: General Information

    Figures 2 and 3 (pages 14-15) show the basic controls and indicators for the SGW-250SS welder/generator. SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 11...
  • Page 12: Dimensions

    SGW-250SS — DIMENSIONS Figure 1. SGW-250SS Dimensions PAGE 12 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)
  • Page 13: Trailer Safety Guidelines

    16. Application - Indicates which units can be employed maximum number of pounds the trailer can carry, in- on a particular trailer. cluding the fuel cell (empty). SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 13...
  • Page 14 " 7 " 4 " 4 " 2 " 3 " 8 " 3 " 8 " 3 " 4 " 6 " 4 " 6 PAGE 14 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)
  • Page 15 X " " 7 " 3 X " " 7 " 3 X " " 7 X " " 7 X " " 7 SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 15...
  • Page 16 Figure 2. Major Suspension Components NOTE ALWAYS wear safety glasses when removing or installing force fitted parts. Failure to comply may result in serious injury. PAGE 16 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)
  • Page 17 " 4 " 5 " 6 Figure 3. Wheel Lug Nuts Tightening Sequence NOTE NEVER use an pneumatic air gun to tighten wheel lug nuts. SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 17...
  • Page 18: Trailer Wiring Diagram

    SGW-250SS —TRAILER-WIRING DIAGRAM PAGE 18 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)
  • Page 19: Towing

    Also check the tire tread wear on both vehicles. I ALWAYS make sure the trailer is equipped with a "Safety Chain". Figure 4. Welder/AC Generator and Towing Trailer SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 19...
  • Page 20: Controls And Indicators

    AC CIRC UIT BRE AKE R HO UR ME TE R OF F OPE RAT ION SWI TCH STA RT BUT TON Figure 5. SGW250SS Components 1 PAGE 20 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)
  • Page 21 BREA KER HO UR ME TE R OPER ATIO N SWIT CH STAR T BUTT ON 19 20 FRONT VIEW Figure 6. SGW250SS Components 2 SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 21...
  • Page 22: Installation

    This may also happen if the size of the cables are smaller than recommended. i d l / ) t PAGE 22 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)
  • Page 23: Pre-Setup

    . t f . t f . t f . t f . t f t l u o r f t l o SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 23...
  • Page 24 ° 5 1 - ( ) ° 5 span will vary according to operating conditions, but generally a battery two years or older should be replaced. PAGE 24 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)
  • Page 25 50%. be less than 50%. be less than 50%. be less than 50%. with a thin film of grease will help to inhibit corrosion. SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 25...
  • Page 26: Instrumentation

    "Test Button" on the front of receptacle before push push push connecting the load, to confirm that the receptacle is functioning correctly. PAGE 26 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)
  • Page 27: Load Application

    When connecting ordinary power tools, a capacity of up to the generating set’s rated output (kW) multiplied by 0.8 can be used. SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 27...
  • Page 28: Welder Operating Instructions

    . r e PAGE 28 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)
  • Page 29: Welder Operating Instructions

    When welding, remember that the output of the AC AUXILIARY POWER is affected by the welding operation. See next page for generator output voltage conditions when welding. Figure 11. Welding Current Adjustment SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 29...
  • Page 30 Under the above conditions, the welder can supply welding current of 120 amps, and AC current up to 3 kW at 120V and 240V. l c y e r r PAGE 30 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)
  • Page 31: Engine Operating Instructions

    30 seconds and repeat steps 1 through 4. If the engine fails to start after repeated attempts, refer to Table 8, Engine Troubleshooting. SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 31...
  • Page 32: Maintenance

    Securely fasten the fuel strainer cap so that fuel will not leak. Check the fuel strainer every 200 hours of operation or once a month. PAGE 32 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)
  • Page 33 . y l c a l e t l i s r i . y l SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 33...
  • Page 34: Preparation For Long Term Storage

    Stop the engine at the compression point. Clean all external parts of the generating set with a cloth. Cover the generating set and store in a clean, dry place. PAGE 34 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)
  • Page 35: Engine/Generator Wiring Diagram

    SGW-250SS —ENGINE/GENERATOR WIRING DIAGRAM SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 35...
  • Page 36: Troubleshooting (Welder)

    PAGE 36 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)
  • Page 37: Troubleshooting (Engine)

    . r a t s i n i l c a l e v i e v l . t s SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 37...
  • Page 38 . e l , t e g i t i l y , t l o i s e l z . r e PAGE 38 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)
  • Page 39 . d i e v i l e r . y a SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 39...
  • Page 40: Explanation Of Codes In Remarks Column

    PAGE 40 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)
  • Page 41: Suggested Spare Parts

    1 ..0601803117 ..KNOB, SELECTOR SWITCHES 1 ..A6356400303 .. THROTTLE WIRE 1 ..0602125032 ..FUEL GAUGE 1 ..31740ZJ7003 ... DIODE ASSY., ENGINE STOP SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 41...
  • Page 42: Generator Assembly

    SGW-250SS — GENERATOR ASSY. GENERATOR ASSY. PAGE 42 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)
  • Page 43: Dc Welder/Ac Generator

    HEX NUT ........4 ..REPLACES 0207208000 1991843504 CONNECTION PLATE 1001843504 CONNECTION PLATE D2155400004 COVER FAN 02072080000 HEX NUT 011208025 HEX HEAD BOLT ..... 4 ..REPLACES 0012308025 SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 43...
  • Page 44: Dc Welder/Ac Generator

    SGW-250SS — CONTROL PANEL ASSY. CONTROL PANEL ASSY. PAGE 44 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)
  • Page 45: Control Panel Assembly

    HEX NUT 0016906016 HEX HEAD BOLT 0601842462 RESISTOR ............1 ... GG40W35O 0027104012 MACHINE SCREW 0601821370 RECTIFIER ............3 ... DE4503 0027105040 MACHINE SCREW SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 45...
  • Page 46: Dc Welder/Ac Generator

    SGW-250SS — CONTROL PANEL ASSY. CONTROL PANEL ASSY. PAGE 46 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)
  • Page 47: Dc Welder/Ac Generator

    MACHINE SCREW 8511864601A TERMINAL PLATE ..........1 ...REPLACES 8511864604 0016906016 HEX HEAD BOLT 0601802137 FUSE ..............1 ... 10A AC250V 0601803117 KNOB (SELECTOR SWITCHES) SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 47...
  • Page 48: Electric Parts Assembly

    SGW-250SS — ELECTRIC PARTS ASSY. ELECTRIC PARTS ASSY. PAGE 48 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)
  • Page 49: Dc Welder/Ac Generator

    D2356200003 BRACKET SOLENOID 0207006000 HEX NUT 0010106040 HEX HEAD BOLT 0038706000 HEX NUT 0016906016 HEX HEAD BOLT A6356400303B THROTTLE WIRE 0017105010 HEX HEAD BOLT SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 49...
  • Page 50: Battery Assembly

    SGW-250SS — BATTERY ASSY. BATTERY ASSY. PAGE 50 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)
  • Page 51: Dc Welder/Ac Generator

    BATTERY BAND 0805082704 BATTERY BOLT 0037806000 WING NUT 0040006000 LOCK WASHER 0041206000 PLAIN WASHER 0602220600 TERMINAL CAP RED 0602220601 TERMINAL CAP BLACK D1343200604 TERMINAL CAP SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 51...
  • Page 52: Tail Pipe Assembly

    SGW-250SS — TAIL PIPE ASSY. TAIL PIPE ASSY. PAGE 52 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)
  • Page 53: Dc Welder/Ac Generator

    SGW-250SS — TAIL PIPE ASSY. TAIL PIPE ASSY. PART NO PART NAME QTY. REMARKS D2335100013 OUTLET PIPE D9102200104 PIPE BAND 0016908030 HEX HEAD BOLT SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 53...
  • Page 54: Fuel Tank Assembly

    SGW-250SS — FUEL TANK ASSY. FUEL TANK ASSY. PAGE 54 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)
  • Page 55: Dc Welder/Ac Generator

    FUEL FILTER 3015530004 DRAIN PLUG 0150200011 O RING 0602125032 FUEL GAUGE 0016908020 HEX HEAD BOLT 0605513143 FUEL HOSE 0605515093 HOSE BAND 0605515240 HOSE BAND SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 55...
  • Page 56: Enclosure Assembly

    SGW-250SS — ENCLOSURE ASSY. ENCLOSURE ASSY. PAGE 56 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)
  • Page 57: Dc Welder/Ac Generator

    FOLLOWING LETTERS AFTER THE PART NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT: MQW - WHITE THE SERIAL NUMBER MAY BE REQUIRED. SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 57...
  • Page 58: Name Plate And Decals

    SGW-250SS — NAME PLATE AND DECALS ASSY. NAME PLATE AND DECALS ASSY. PAGE 58 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)
  • Page 59: Name Plate And Decals

    DECAL;PROPOSITION 65 WARNING ....1 ..REPLACES D9522100204 DCLSGW250SSKIT, DECAL ............1 ..INCLUDES ITEMS W/* SEE DECAL ILLUSTRATIONS ON PAGE 8 AND 9 SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 59...
  • Page 60: Honda Gx610Vxd Engine

    HONDA GX610VXD ENGINE — CYLINDER HEAD ASSY. CYLINDER HEAD ASSY. PAGE 60 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)
  • Page 61: Dc Welder/Ac Generator

    9405008000 NUT FLANGE 8MM 9430112200 PIN DOWEL 12X20 957010603200 BOLT, FLANGE (6X32) 957011007500 BOLT, FLANGE (10X75) 957011013000 BOLT, FLANGE (10X130) 9807952876 SPARK PLUG (BPR2ES) SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 61...
  • Page 62: Cylinder Barrel Assembly

    HONDA GX610VXD ENGINE — CYLINDER BARREL ASSY. CYLINDER BARREL ASSY. PAGE 62 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)
  • Page 63: Dc Welder/Ac Generator

    BOLT, DRAIN PLUG (14MM) 9405010000 NUT, FLANGE (10MM) 9410914000 WASHER, DRAIN PLUG (14MM) 957010607509 BOLT, FLANGE (6X75) 961406003010 BEARING, RADIAL BALL (6003) 1 120A0ZJ1000 CYLINDER ASSY. SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 63...
  • Page 64: Crankcase Cover Assembly

    HONDA GX610VXD ENGINE — CRANKCASE COVER ASSY. CRANKCASE COVER ASSY. PAGE 64 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)
  • Page 65: Dc Welder/Ac Generator

    SCREW, PAN (5X10) 9430108140 PIN A, DOWEL (8X14) 957010602000 BOLT, FLANGE (6X20) 957010805000 BOLT, FLANGE (8X50) 9621112000 BALL, STEEL (#12) (3/8) 966000601600 BOLT, SOCKET (6X16) SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 65...
  • Page 66: Crankshaft Assembly

    HONDA GX610VXD ENGINE — CRANKSHAFT ASSY. CRANKSHAFT ASSY. PAGE 66 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)
  • Page 67: Dc Welder/Ac Generator

    HONDA GX610VXD ENGINE — CRANKSHAFT ASSY. CRANKSHAFT ASSY. PART NO PART NAME QTY. REMARKS 13310ZJ0880 CRANKSHAFT COMP. V-TYPE 90401ZJ1000 WASHER, CRANKSHAFT THRUST SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 67...
  • Page 68: Dc Welder/Ac Generator

    HONDA GX610VXD ENGINE — PISTON ASSY. PISTON ASSY. PAGE 68 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)
  • Page 69: Piston Assembly

    BEARING E, CONNECTING ROD 13216ZJ1003 BEARING F CONNECTING ROD 13217ZJ1003 BEARING G CONNECTING ROD 13213ML0000 BOLT, CONNECTING ROD 13215KM3000 NUT, CONNECTING ROD 9460118000 CLIP, PISTON PIN (18MM) SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 69...
  • Page 70: Camshaft Assembly

    HONDA GX610VXD ENGINE — CAMSHAFT ASSY. CAMSHAFT ASSY. PAGE 70 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)
  • Page 71: Dc Welder/Ac Generator

    PLATE, GOVERNOR SLIDER 16531ZJ1003 SLIDER, GOVERNOR 90012415000 SCREW, TAPPET ADJ. 90206250000 NUT, TAPPET ADJ. 90446357000 WASHER, THRUST (17.2MM) 90901ZJ1003 BALL, STEEL (18) 9451017000 CIRCLIP (OUTER) (17MM) SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 71...
  • Page 72: Fan Cover Assembly

    HONDA GX610VXD ENGINE — FAN COVER ASSY. FAN COVER ASSY. PAGE 72 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)
  • Page 73: Dc Welder/Ac Generator

    SCREW, TAPPING (4X6) 90104GF6000 BOLT FLANGE (6X20) 90113GE4000 BOLT FLANGE (6MM) BLACK 90320MM5000 NUT, SPRING, 6MM 9405006000 NUT, FLANGE 6MM 957010600800 BOLT FLANGE (6X8) SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 73...
  • Page 74: Carburetor Assembly

    HONDA GX610VXD ENGINE — CARBURETOR ASSY. CARBURETOR ASSY. PAGE 74 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)
  • Page 75: Dc Welder/Ac Generator

    BOLT, FLANGE (6X105) 99201ZG80880 JET SET, MAIN (#88) 99201ZG80820 JET SET, MAIN (#82 HIGH ALTITUDE) 1 99201ZG80850 JET SET, MAIN (#85 HIGH ALTITUDE) 1 SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 75...
  • Page 76: Air Cleaner Assembly

    HONDA GX610VXD ENGINE — AIR CLEANER ASSY. AIR CLEANER ASSY. PAGE 76 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)
  • Page 77: Dc Welder/Ac Generator

    BOLT, FLANGE (6X23) 90120102000 COLLAR, AIR CLEANER HOUSING 15& 93500040200A SCREW, PAN (4X20) 938910501608 SCREW, WASHER 957010601800 BOLT, FLANGE (6X18) ......1 ..REPLACES 957010601800 SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 77...
  • Page 78: Muffler Assembly

    HONDA GX610VXD ENGINE — MUFFLER ASSY. MUFFLER ASSY. PAGE 78 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)
  • Page 79: Dc Welder/Ac Generator

    PIPE COMP., EX. HIGH-L 18333ZJ1000 STAY, MUFFLER HIGH ....1 ..18338ZJ1003 18396ZJ1003 BAND ASSY. 957010801400 BOLT, FLANGE (8X14) 957010802000 BOLT, FLANGE (8X20) 957010600800 BOLT, FLANGE (6X8) SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 79...
  • Page 80: Fuel Pump Assembly

    HONDA GX610VXD ENGINE — FUEL PUMP ASSY. FUEL PUMP ASSY. PAGE 80 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)
  • Page 81: Dc Welder/Ac Generator

    BULK HOSE, FUEL (5.5X215) 1 9500202080 CLIP, TUBE (B8) 950024105008 CLIP, TUBE (10.5MM) 950033601620 TUBE, VINYL (11X13X160) 957010600800 BOLT, FLANGE (6X8) 957010601400 BOLT, FLANGE (6X14) SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 81...
  • Page 82: Flywheel Assembly

    HONDA GX610VXD ENGINE — FLYWHEEL ASSY. FLYWHEEL ASSY. PAGE 82 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)
  • Page 83: Dc Welder/Ac Generator

    19513ZJ1000 PLATE, COOLING FAN SETTING 31110ZJ1811 FLYWHEEL COMP. 90201ZG3000 NUT, FLANGE (20MM) 90401ZG3000 WASHER (20MM) 90741ZE2000 KEY, SPECIAL WOODRUFF (25X18) 957010801600 BOLT, FLANGE (8X16) SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 83...
  • Page 84: Ignition Coil Assembly

    HONDA GX610VXD ENGINE — IGNITION COIL ASSY. IGNITION COIL ASSY. PAGE 84 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)
  • Page 85: Dc Welder/Ac Generator

    GROMMET, TOOL 90014ZE6000 BOLT, FLANGE (6X35) 90121952000 BOLT, FLANGE (6X25) 90658SA0003 CLIP, WIRE HARNESS 90673GJ5003 CLIP, CORD 91504750003 CLIP, WIRE HARNESS 957010600800 BOLT, FLANGE (6X8) SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 85...
  • Page 86: Starter Motor Assembly

    HONDA GX610VXD ENGINE — STARTER MOTOR ASSY. STARTER MOTOR ASSY. PAGE 86 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)
  • Page 87: Dc Welder/Ac Generator

    COVER, STARTER. MOTOR TERMINAL 35850ZJ1811 SWITCH ASSY., STARTER MAGNETIC 9405006000 NUT, FLANGE (6MM) 9407006080 NUT, WASHER (6MM) 9430110120 PIN, DOWEL (10X12) 957010811000 BOLT, FLANGE (8X10) SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 87...
  • Page 88: Control Assembly

    HONDA GX610VXD ENGINE — CONTROL ASSY. CONTROL ASSY. PAGE 88 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)
  • Page 89: Dc Welder/Ac Generator

    90605230000 CIRCLIP (5MM) 9350004006OH SCREW, PAN (4X6) 9350005012OH SCREW, PAN (5X12) 41#% 9350005030OH SCREW, PAN (5X30) 9350005016OA SCREW, PAN (5X16) 9405006000 NUT, HEX 5MM SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 89...
  • Page 90: Terms And Conditions Of Sale - Parts

    RMA. products on the face hereof. A copy of the Return Material Authorization must accompany the return shipment. PAGE 90 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)
  • Page 91 NOTE PAGE SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 91...
  • Page 92 TMENT TMENT 800/835-2551 or 310/537-3700 FAX: 310/638-8046 MAIN MAIN MAIN MAIN MAIN 800/421-1244 or 310/537-3700 FAX: 310/537-3927 Manufactured for Multiquip Inc. DENYO MANUFACTURING, CO., USA MULTIQUIP INC. 18910 WILMINGTON AVE. CARSON, CALIFORNIA 90746 310-537-3700 800-421-1244 FAX: 310-537-3927 • E-mail:mq@multiquip.com www:multiquip.com...

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