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Assembly Instructions/Use and Care Manual
LiquidPropaneGasGrill
Model No. 415.16115 and 640-122390-115
ThisGrillis For
Outdoor Use Only
®
• Read
this
manual
before
cooking
on
grill.
Failure
to follow
all
manufacturer's
instructions
could
result
in fire
or e×plosion
which
could
cause
property
damage,
personal
injury
or death.
- Combustion
by-products
produced
when
using
this
product
contain
chemicals
known
to the State
of
California
to cause
cancer,
birth
defects,
or other
reproductive
harm.
CAUTION
- Read
and follow
all Safety
Statements,
Assembly
instructions
and Use & Care
Directions
before
attempting
to assemble
and cook.
• Some
parts
may contain
sharp
edges,
especially
as noted
in these
instructions.
Wear
protective
gloves
if necessary.
• Parts
• Assembly
• Safety Rules
• Use and Care
• Troubleshooting
• EspaSol
Assembly
Questions?
Call 1-800-241-7548
Parts
Ordering:
Call 1-800-4-MY-HOME
®
To InstallerlAssembler:
Leave
these
instructions
with
consumer,
To Consumer:
Keep
this
manual
for future
reference.
Sears,
Roebuck
and Co., Hoffman
Estates,
IL 60179
U.S.A.
@2006 Sears,Roebuckand Co.,All RightsReserved
Printedin China
464321607 and 464321407° 80009281,11-01-06
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Summary of Contents for Kenmore 415.16115
- Page 1 Assembly Instructions/Use and Care Manual ® LiquidPropaneGasGrill Model No. 415.16115 and 640-122390-115 ThisGrillis For Outdoor Use Only • Read this manual before cooking grill. Failure to follow manufacturer's instructions could result in fire or e×plosion which could cause property damage,...
- Page 2 Safety Symbols The symbols and boxes shown below explain what each heading means. Read and follow all of the messages found throughout the manual. if you smell gas: 1. Shut off gas to the appliance. 2. Extinguish any open flame. DANGER: Indicatesan imminently hazardous situation 3.
- Page 3 Repair Protection Agreements Congratulationson making a smart pumhase. Your new Thiswarrantygivesyouspecificlegalrights,and youmayhave Kenmore®product is designed and manufacturedfor years of otherrightswhichvaryfromstateto state. dependable operation. But like all products, it may require repair from time to time. That's when having a Repair Protection Sears, Roebuck and Co., Hoffman Estates, IL 60179...
- Page 4 LP Tank • The LP tank used with your grill must meet the following requirements: • Use LP tanks only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall)with 20 Ib. (9 kg.) capacity maximum. , LP tanks must be constructed and marked in accordancewith •...
- Page 5 Connecting Regulator To The LP Tank LP Tank Exchange , Many retailers that sell grills offer you the option of replacing 1. LP tank must be properlysecured onto grill. (Refer to your empty LP tank through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.
- Page 6 Leak Testing Valves, Hose and Regulator 1. Turn all grill control knobs to OFF. 2. Be sure regulator is tightly connected to LP tank. 3. Completely open LP tank valve by turning OPD hand wheel counterclockwise, If you hear a rushing sound, turn gas off immediately,There is a major leak at the connection, Correct before proceeding by calling Searsfor replacement parts at 1-800-4-MY-HOME ®.
- Page 7 Safety Tips Before opening LP tank valve, check the coupling nut for tightness. For Safe Use Of Your Grill And To Avoid Serious A When grill is not in use, turn offall control knobs and LP tank injury: valve. • Do not let children operate or play near grill. A Never move grill while in operation or still hot.
- Page 8 c.uTio. Ignitor Lighting A Do not lean over grill while lighting. 1. Open lid during lighting, • Putting out grease fires by closing the lid is not possible. Grills are well ventilated for safety reasons. 2. To ignite, turn IGNITION BURNER knob to_ _. •...
- Page 9 cAuT,o. Turning GrillOff , Turn all knobs to OFF position. Turn LP tank off by turning OPD hand wheel clockwise to a full stop. SPIDER ALERT! -" Ignitor Check • Turn gas off at LP tank. Press and hold ignitor button. "Click" should be heard and spark seen each time between collector box or burner and electrodes.
- Page 10 Storing Your Grill Cleaning the Burner Assembly Follow these instructionsto clean and/or replace parts of burner , Clean cooking grates. assembly or if you have trouble igniting grill , Store in dry location. Turn gas off at control knobs and LP cylinder. , When LP tank is connected to grill, store outdoors in well- Remove cooking grates and heat tents.
- Page 11 indirect Cooking instructions Cooking indirect , Always cook with the lid closed. Poultry and large cuts of meat cook slowly to perfection on o Due to weather conditions, cooking times may vary. During the grill by indirect heat. The heat from selected burners cold and windy conditions the temperature setting may need circulates gently throughout the grill, cooking meat or poultry to be increased to insure sufficient cooking temperatures...
- Page 12 @y_ _ ....Description ....Part # Part # Top Lid ....80009061 Right Leg Assembly ..80009068 Temperature Gauge ..80009025 Match Lighter w/Chain ..80000274 Logo Plate ....80009024 Left Leg Assembly ... 80009069 1/4-20x1/2" Screw ... HMS02520050CPNSTSS Tank Exclusion Wire ..
- Page 13 ® 464321607and 464321407 • 13...
- Page 14 Place legs as shown (A). Left leg assembly has large holes on ends of legs. Hook tank exclusion Tank Exclusion Wire wire into right and left leg assemblies (B). TankExclusion Wire RightLeg no holes on endsof leg Left LegAssembly haslargeholeson endsof 14 •464321607and 464321407...
- Page 15 " Attach bottom shelf to right and left leg assemblies with (4) 1/4.20x1.1/2" screws and 1/4.20 flange nuts Bottom Shelf to Legs 1/4-20FlangeNuts Qty:4 © 1/4-20X1-1/2" Screw Qty:4 464321607and 464321407• 15...
- Page 16 Front Panels • Attach lower front panel to lower half of cart with (4) #8x3/8" self=tapscrews. • Slide slot in upper front panel onto tank exclusion wire and attach to upper half of cart with (4) #8×3/8" self-tap screws, #8x3/8" Self-Tap Screw Qty: 8 Lower Front Panel Back of cart...
- Page 17 " Turn assembly upside down, Wheelsand Leg Extenders to Cart * insert axle rod into wheel, legs, spacersand otherwheel. Attach with (1) _8 flat washer and hitch pin. Push leg extenders into right legs. © Spacer Hitch Pin Qty:2 Qty: 1 8ramFiatWasher Qty: 1 Leg Extenders...
- Page 18 Grill Headto Cart • Stand cartupright. " Thissteprequirestwo people to lift and position grill headontocart. " Carefully lowerthe grillheadontothe cart. Makesure the regulatorhose is hanging outside the cart. Attach with (4) 1/4-20x1/2"screws, 7ramfiat washers, 7ramlockwashers. © ® ® 7mmFlatWasher 7mmLockWasher GrillHead 1/4-20xl/2"Screw Qty:4...
- Page 19 Right and LeftSide Shelves " Hook sidewall of shelf over support brackets onside offirebox (A). • inside firebox insert(4) fiber washers and (4) 1/4-20x1/2" s crews as shown (B). • Attach shelf using(2)flange nutsoneach side. (C). ® ® • Repeat the same steps for left shelf. 1/4-20 Flange Nuts 7ram Fiber Washers 1/4-20xl/2"...
- Page 20 Heat Tents • Place heattents over burners by inserting tabs into slots in front of firebox. Opposite ends of heattents rest on pins in back of firebox. Cooking Grate " Place cooking grates onto grate rests. Cooking Grate 20. 464321607 and464321407...
- Page 21 Grill@Night Night Light HandleAssembly Note: On the underside of the lamp assembliesare "L" for left side and "R" for right side. Match to letter on the handle. • Remove Grill@Night label if present from front of grill lid. " Install lamp assemblies inside grill lid. Position lamp assembly so that terminal passes through larger hole in grill lid.
- Page 22 Swing Away " insert ends of Swing Away pivot wire into holes in sides of grill lid. insert ends of Swing Away leg wire into holes in sides of firebox. NOTE: Pivot and leg wires, running side-to=side,should be under wires running front-to-back, if pivot and leg wires are on top, Swing Away is installed upside-down.
- Page 23 LPTank • LPtank is sold separately. U seonlywithan OPD(over-fillprotection device) equipped LPtank. Fill and leakcheck before attachingto grilland regulator. " PlaceLP tank intohole in bottom shelf withtank collar opening facing to sideas shown. Fingertighten tank thumbscrew to hold LP tank securely in place. See Use and Care section to correctly Leak Test and cA io.
- Page 24 Troubleshooting EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Gasleakingfrom , Damaged hose. , Turnoff gasat LP tank.If hoseis cut or cracked,replace cracked/cut/burned valve/hose/regulator. See LPTankLeakTestandConnecting hose. Regulator T oTheLPTank. Gasleakingfrom LP , Mechanical failuredue to rustingor , Turnoff LP tankvalve.
- Page 25 Troubleshooting (continued) , Push-button s ticksat bottom.. Burner(s) w ill not light , Replace ignitor. usingignitor. , Sparkingbetween ignitorand electrode. , Inspect wire insulation and proper connection. Replace wires if insulation is broken. Burner(s)will not , See "GAS ISSUES:" on previous page. match light.
- Page 26 Troubleshooting - Electronic Ignition SECTION I Nosparksappearat o Batterynotinstalled , Checkbatteryorientation. o Installbattery(makesurethat "+"and"-" anyelectrodes when properly. connectors are orientedcorrectly, with "+"end up ignitionbuttonis and"-" end down.) pushed; n o noisecan beheardfrom spark o Deadbattery. o Has batterybeenused , Replace batterywith newAA-sizealkalinebattery. module.
- Page 27 Page lank Intentionally 464321607 and 464321407• 27...
- Page 28 You r H o me iiiiiiiiiiiiiiiiii For repair-in your home-of all major brand appliances lawn and garden equipment, or heating and cooling systems, no matter who made it, no matter who sold it! For !he replacement parts, accessories and owner s manuals that you need to do-it-yourself. For Sears professional installation of home appliances and items like garage door openers and water heaters.