Yamaha Warrior YFM350XRC Owner's Manual
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Yamaha Warrior YFM350XRC Owner's Manual

Yamaha Warrior YFM350XRC Owner's Manual

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READ THIS MANUAL CAREFULLY!
It contains important safety information.
OWNER'S MANUAL
YFM350XR(C)
WARNING
This ATV should not be ridden by anyone under 16 years of age.
LIT-11626-16-08
5NF-28199-12

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Summary of Contents for Yamaha Warrior YFM350XRC

  • Page 1 READ THIS MANUAL CAREFULLY! It contains important safety information. OWNER’S MANUAL YFM350XR(C) WARNING This ATV should not be ridden by anyone under 16 years of age. LIT-11626-16-08 5NF-28199-12...
  • Page 2 EBU00776...
  • Page 3 Yamaha experience in the production of fine sporting, touring, and pace-setting racing machines. With the purchase of this Yamaha, you can now appreciate the high degree of crafts- manship and reliability that have made Yamaha a leader in these fields.

  • Page 4: Warning

    EBU00801 I MPORTANT MANUAL INFORMATION FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS INJURY OR DEATH. Particularly important information is distinguished in this manual by the following notations: The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Failure to follow WARNING instructions could result in severe WARNING...

  • Page 5: Important Notice

    Please check your local riding laws and regulations before operating this machine. EBU00981 YFM350XR(C) OWNER’S MANUAL AFFIX DEALER ©2002 by Yamaha Motor Corporation, U.S.A. LABEL HERE 1st edition, March 2002 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A.

  • Page 6: Table Of Contents

    EBU00014 CONTROL FUNCTIONS....4-1 WARNING Main switch ........4-1 Indicates a potential hazard that could Indicator lights........4-2 result in serious injury or death. Handlebar switches ......4-2 Throttle lever ........4-4 Speed limiter ........4-5 CONTENTS Clutch lever ........4-6 Brake lever........4-6 Brake pedal........4-7 LOCATION OF THE WARNING AND Parking brake........4-8 SPECIFICATION LABELS....
  • Page 7 PRE-OPERATION CHECKS ... 5-1 Engine break-in ....... 6-8 Front and rear brakes ..... 5-3 Parking..........6-9 Fuel ..........5-5 Parking on a slope......6-10 Engine oil ........5-7 Accessories and loading ....6-11 Chain..........5-8 Throttle lever ........5-8 RIDING YOUR ATV ......7-1 Fittings and fasteners......
  • Page 8 PERIODIC MAINTENANCE AND Clutch lever free play ADJUSTMENT........8-1 adjustment ........8-26 Owner’s manual and tool kit.... 8-1 Drive chain slack check ....8-27 Periodic maintenance/ Drive chain slack adjustment..8-28 lubrication ........8-3 Lubricating the drive chain.....8-30 Engine oil......... 8-5 Cable inspection and lubrication..8-31 Spark plug inspection......
  • Page 9 CLEANING AND STORAGE.... 9-1 A. Cleaning........9-1 B. Storage ........9-3 SPECIFICATIONS......10-1 NOISE REGULATION....11-1 MAINTENANCE RECORD .... 12-1 ATV LIMITED WARRANTY.... 13-1 YAMAHA EXTENDED SERVICE (Y.E.S.) ........... 14-1...

  • Page 10: Location Of The Warning And Specification Labels

    EBU00464 LOCATION OF THE WARNING AND SPECIFICATION LABELS...
  • Page 11 Read and understand all of the labels on your machine. They contain important information for safe and proper operation of your ATV. Never remove any labels from your ATV. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer.
  • Page 12 WARNING UNDER Operating this ATV if you are under the age of 16 increases your chance of severe injury or death. NEVER operate this ATV if you are under age 16. 5FE-21697-01...

  • Page 13: Safety Information

    EBU00924 SAFETY INFORMATION AN ATV IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE. An ATV handles differently from other vehicles including motorcycles and cars. A collision or rollover can occur quickly, even during routine maneuvers such as turning and riding on hills or over obstacles, if you fail to take proper precautions.
  • Page 14 Always avoid operating an ATV on any paved surfaces, including sidewalks, driveways, park- ing lots and streets. Never operate an ATV on any public street, road or highway, even a dirt or gravel one. Never operate an ATV without wearing an approved motorcycle helmet that fits properly. You should also wear eye protection (goggles or face shield), gloves, boots, long-sleeved shirt or jacket, and long pants.
  • Page 15 Always follow proper procedures for turning as described in this manual. Practice turning at low speeds before attempting to turn at faster speeds. Do not turn at excessive speed. Never op- erate the ATV on hills too steep for the ATV or for your abilities. Practice on smaller hills before attempting larger hills.
  • Page 16 Always use proper procedures if you stall or roll backwards when climbing a hill. To avoid stall- ing, use proper gear and maintain a steady speed when climbing a hill. If you stall or roll back- wards, follow the special procedure for braking described in this manual. Dismount on the uphill side or to a side if pointed straight uphill.
  • Page 17 Always use the size and type tires specified in this manual. Always maintain proper tire pressure as described in this manual. Never modify an ATV through improper installation or use of accessories. Never exceed the stated load capacity for an ATV. Cargo should be properly distributed and securely attached.
  • Page 18 WARNING When transporting the ATV in another vehicle, be sure it is kept upright and POTENTIAL HAZARD that the fuel cock is in the “OFF” posi- Improper handling of gasoline. tion. Otherwise, fuel may leak out of the WHAT CAN HAPPEN carburetor or fuel tank.
  • Page 19 WARNING POTENTIAL HAZARD Starting or running the engine in a closed area. WHAT CAN HAPPEN Exhaust fumes are poisonous and may cause loss of consciousness and death within a short time. HOW TO AVOID THE HAZARD Always operate your ATV in an area with adequate ventilation.

  • Page 20: Description And Machine Identification

    EBU00032 DESCRIPTION AND MACHINE IDENTIFICATION 1. Spark arrester 10. Rear wheel 2. Seat 11. Shift pedal 3. Drive select lever 12. Starter (choke) 4. Fuel tank cap 13. Clutch lever 5. Main switch 14. Parking brake 6. Brake pedal 15. Brake lever 7.

  • Page 21: Identification Number Records

    This number can be used for ordering a new when ordering spare parts from a Yamaha key. dealer or for reference in case the vehicle is stolen.

  • Page 22: Vehicle Identification Number

    Record the information on this la- bel in the space provided. This information will be needed to order spare parts from your Yamaha dealer. 1. Vehicle identification number NOTE: The vehicle identification number is used to 1.

  • Page 23: Control Functions

    EBU00039 CONTROL FUNCTIONS WARNING Indicates a potential hazard that could result in serious injury or death. EBU00942 Main switch Functions of the respective switch positions are as follows: The engine can be started only at this position and the headlights and taillight come on when the light switch is on.

  • Page 24: Indicator Lights

    EBU00043 EBU00053 Indicator lights Handlebar switches 1. Reverse indicator light “R” 1. Light switch “LIGHTS” 2. Neutral indicator light “N” 2. Engine stop switch “ENG. STOP” 3. Start switch “START” EBU01161 Reverse indicator light “R” EBU01156 Light switch “LIGHTS” This indicator light comes on when the drive Set the switch to the “LO”...
  • Page 25 EBU00647 Start switch “START” CAUTION: The starter motor cranks the engine when this Do not use the headlights with the engine switch is pushed. turned off for more than thirty minutes. The battery may discharge to the point CAUTION: that the starter motor will not operate See the starting instructions on page 6-1 properly.

  • Page 26: Throttle Lever

    Check the operation of the throttle lever before you start the engine. If it does not work smoothly, check for the cause. Correct the problem before riding the ATV. Consult a Yamaha dealer if you 1. Throttle lever can’t find or solve the problem yourself.

  • Page 27: Speed Limiter

    EBU01159 Speed limiter WARNING The speed limiter keeps the throttle from fully POTENTIAL HAZARD opening, even when the throttle lever is Improper adjustment of the speed limit- pushed to the maximum. Turning in the ad- er and throttle. justing screw limits the maximum engine pow- WHAT CAN HAPPEN er available and decreases the maximum The throttle cable could be damaged.

  • Page 28: Clutch Lever

    EBU00069 EBU00988 Clutch lever Brake lever The clutch lever is located on the left handle- The brake lever is located on the right handle- bar and the ignition circuit cut-off system is in- bar. Pull it toward the handlebar to apply the corporated in the clutch lever holder.

  • Page 29: Brake Pedal

    EBU00989 Brake pedal The brake pedal is located on the right side of the machine. Push down on the pedal to apply the rear brake. 1. Brake pedal...

  • Page 30: Parking Brake

    EBU00080 Parking brake Use the parking brake when you have to start the engine or park the machine, especially on a slope. Squeeze the clutch lever while push- ing the button, then push in the lock plate to apply the parking brake. Squeeze the clutch lever to release the parking brake.

  • Page 31: Shift Pedal

    EBU00082 Shift pedal WARNING This machine is equipped with a constant- POTENTIAL HAZARD mesh 6-speed transmission. The shift pedal is Improper use of the parking brake. located on the left side of the engine and is WHAT CAN HAPPEN used in combination with the clutch when The ATV could start moving unexpect- shifting.

  • Page 32: Drive Select Lever

    EBU00085 EBU00092 Drive select lever Fuel tank cap The drive select lever is used for driving the Remove the fuel tank cap by turning it coun- machine either forward or in reverse. Refer to terclockwise. page 6-4 for drive select lever operation. 1.

  • Page 33: Fuel Cock

    EBU00093 Fuel cock The fuel cock supplies fuel from the fuel tank to the carburetor. The fuel cock has three positions. OFF: With the lever in this position, fuel will not flow. Always turn the lever to this position when the engine is not running. ON: With the lever in this position, fuel flows to the carburetor.

  • Page 34: Starter (Choke)

    EBU00094 EBU00567 Starter (choke) Seat Starting a cold engine requires a richer air-fuel To remove the seat, pull the seat lock lever mixture. upward and pull up the seat at the rear. A separate starter circuit supplies this mixture. Move in direction a to turn on the starter (choke).
  • Page 35 To install the seat, insert the projections on the front of the seat into the seat holders and push down on the seat at the rear. NOTE: Make sure that the seat is securely fitted. 1. Projection (× 2) 2. Seat holder (× 2) 4-13...

  • Page 36: Front Shock Absorber Adjustment

    Front shock absorber adjustment A special wrench can be obtained at a The spring preload can be adjusted to suit the Yamaha dealer to make this adjustment. rider’s weight and riding conditions. Adjust the spring preload as follows. Standard position: A To increase the spring preload, turn the ad- justing ring in direction a.
  • Page 37 WARNING POTENTIAL HAZARD Improper shock absorber adjustment. WHAT CAN HAPPEN Uneven adjustment can cause poor handling and loss of stability, which could lead to an accident. HOW TO AVOID THE HAZARD Always adjust the shock absorbers on the left and right side to the same set- ting.

  • Page 38: Rear Shock Absorber Adjustment

    Do not dispose of a damaged or the rider’s weight and riding conditions. worn out shock absorber yourself. WARNING Take the unit to a Yamaha dealer. POTENTIAL HAZARD Adjust the spring preload as follows: This shock absorber contains highly 1. Loosen the locknut.
  • Page 39 NOTE: 3. The length of the spring (installed) A special wrench can be obtained at a changes 1 mm (0.04 in) per turn of the Yamaha dealer to make this adjustment. adjusting ring. Measurement A: Installed length: Standard: 228.5 mm (9.0 in) Minimum (hard): 220.5 mm (8.7 in)
  • Page 40 Adjust the damping force as follows: CAUTION: Turn the adjusting screw in direction a to in- Never attempt to turn the adjusting ring crease the damping force and in direction b beyond the maximum or minimum set- to decrease the damping force. tings.
  • Page 41 CAUTION: Never attempt to turn either adjusting mechanism beyond the maximum or mini- mum settings. EBU00112 WARNING Indicates a potential hazard that could result in serious injury or death. 4-19...

  • Page 42: Pre-Operation Checks

    PRE-OPERATION CHECKS Before using this machine, check the following points: ITEM ROUTINE PAGE • Check operation, fluid level and fluid leakage. 5-3–5-4, Brakes • Fill with DOT 4 brake fluid if necessary. 8-17–8-22 Clutch • Check operation, condition and lever free play. 8-26–8-27 Parking brake •...
  • Page 43 WARNING POTENTIAL HAZARD Failure to inspect the ATV before oper- ating. Failure to properly maintain the ATV. WHAT CAN HAPPEN Increases the possibility of an accident or equipment damage. HOW TO AVOID THE HAZARD Always inspect your ATV each time you use it to make sure the ATV is in safe op- erating condition.

  • Page 44: Front And Rear Brakes

    Check that there is no free play in the brake the pipe joints or brake fluid reservoirs. Apply lever. If there is free play, have a Yamaha the brakes firmly for one minute. If there is any dealer inspect the brake system.
  • Page 45 Always check the brakes at the start of every ride. Do not ride the ATV if you find any problem with the brakes. If a problem cannot be corrected by the ad- justment procedures provided in this manual, have a Yamaha dealer check for the cause.

  • Page 46: Fuel

    EBU01085 Fuel Your Yamaha engine has been designed to Make sure there is sufficient gasoline in the use regular unleaded gasoline with a pump tank. octane number ([R+M]/2) of 86 or higher, or research octane number of 91 or higher. If...
  • Page 47 Fuel can spill, which can cause a fire hol containing methanol is not recommended and severe injury. by Yamaha because it may cause fuel system Fuel expands when it heats up. If the damage or vehicle performance problems. fuel tank is overfilled, fuel could spill out due to heat from the engine or the sun.

  • Page 48: Engine Oil

    EBU01084 Engine oil CAUTION: Make sure the engine oil is at the specified In order to prevent clutch slippage level. Add oil as necessary. (See page 8-5.) (since the engine oil also lubricates the clutch), do not mix any chemical Recommended oil: additives.

  • Page 49: Chain

    (See EBU01162 Fittings and fasteners pages 8-36–8-38.) Always check the tightness of chassis fittings and fasteners before a ride. Take the machine to a Yamaha dealer or refer to the Service Manual for correct tightening torque.

  • Page 50: Tires

    The following are minimums: 1. The tires listed below have been ap- Front 22 kPa (0.22 kgf/cm , 3.2 psi) proved by Yamaha Motor Co., Ltd. Rear 22 kPa (0.22 kgf/cm , 3.2 psi) for this model. Other tire combina- tions are not recommended.

  • Page 51: How To Measure Tire Pressure

    Set pressure with tires cold. 4. Use no more than the following Set tire pressures to the following specifica- pressures when seating the tire tions: beads. Front 250 kPa (2.5 kgf/cm , 36 psi) Recommended Minimum Maximum pressure Rear 250 kPa (2.5 kgf/cm , 36 psi) Higher pressures may cause the 25 kPa...

  • Page 52: Tire Wear Limit

    EBU00160 Tire wear limit When the tire groove decreases to 3 mm (0.12 in) due to wear, replace the tire. a. 3 mm (0.12 in) 5-11...

  • Page 53: Operation

    2. Turn the fuel cock to “ON”. there is a control or function you do not 3. Turn the main switch to “ON” and the en- understand, ask your Yamaha dealer. gine stop switch to “RUN”. 4. Shift the transmission into neutral.
  • Page 54 When the transmission is in neutral. At this time the neutral indicator light should come on. If the light does not come on, ask a Yamaha dealer to inspect it. When the clutch is disengaged with the transmission and drive select lever in any position.

  • Page 55: Starting A Warm Engine

    EBU00180 NOTE: Starting a warm engine If the engine fails to start, release the start To start a warm engine, refer to the “Starting a switch, then push it again. Pause a few sec- cold engine” section. The starter (choke) onds before the next attempt.

  • Page 56: Drive Select Lever Operation And Reverse Driving

    If the light does not come on, CAUTION: ask a Yamaha dealer to inspect the machine. Before shifting, stop the machine and re- 5. Check behind you for people or obsta- turn the throttle lever to its closed posi- cles, and then release the brake pedal.

  • Page 57: Shifting

    EBU01173 Shifting WARNING This model has a 6-speed forward and POTENTIAL HAZARD 1-speed reverse transmission. The transmis- Improperly operating in reverse. sion allows you to control the amount of pow- WHAT CAN HAPPEN er you have available at a given speed or for You could hit an obstacle or person be- starting, accelerating, climbing hills, etc.

  • Page 58: To Start Out And Accelerate

    EBU00203 To start out and accelerate: CAUTION: 1. Release the throttle lever. Do not coast for long periods with the engine off, and do not tow the ma- CAUTION: chine a long distance. Even in neutral Always close the throttle while shifting position, the transmission is only gears.

  • Page 59: To Decelerate

    EBU00207 8. Follow the same procedure when shifting To decelerate: to the next higher gear. When slowing down or stopping, release the throttle and apply the brakes smoothly and WARNING evenly. As you slow down, shift to a lower POTENTIAL HAZARD gear.

  • Page 60: Engine Break-In

    Because the engine is If any abnormality is noticed during this peri- brand new, you must not put an excessive od, consult a Yamaha dealer. load on it for the first several hours of running. 1. 0–10 hours:...

  • Page 61: Parking

    EBU00211 Parking When parking, stop the engine and shift into neutral. Turn the fuel cock to “OFF” and apply the parking brake. 1. Locked position 1. Button 2. Lock plate...

  • Page 62: Parking On A Slope

    EBU01174 Parking on a slope 1. Bring the machine to a stop by applying the brakes in low gear. WARNING 2. Stop the engine and release the clutch POTENTIAL HAZARD lever. Parking on a hill or other incline. 3. With the rear brake applied, apply the WHAT CAN HAPPEN parking brake and slowly release the The ATV could roll out of control, in-...

  • Page 63: Accessories And Loading

    Choose only accessories designed for your Use extra caution when riding an ATV with ATV. Your Yamaha dealer has a variety of accessories. The ATV may handle differ- genuine Yamaha accessories. Other ac- ently than it does without accessories.
  • Page 64 EBU00584* Loading Tie down cargo securely to the carriers. As originally equipped, this ATV is not de- Make sure cargo in the trailer cannot move signed to carry cargo or tow a trailer. If you around. A shifting load can cause an acci- choose to add accessories so that you can dent.
  • Page 65 WARNING POTENTIAL HAZARD Overloading this ATV or carrying or tow- ing cargo improperly. WHAT CAN HAPPEN Could cause changes in vehicle han- dling which could lead to an accident. HOW TO AVOID THE HAZARD Never exceed the stated load capacity for this ATV.
  • Page 66 EBU01176 WARNING Indicates a potential hazard that could result in serious injury or death. 6-14...
  • Page 67 R iding Your...

  • Page 69: Getting To Know Your Atv

    WARNING Indicates a potential hazard that could result in serious injury or death. GETTING TO KNOW YOUR ATV operation of the controls. Pay particular atten- This ATV is intended for recreational use by tion to the safety information on pages 2-1– experienced operators only.

  • Page 70: Ride With Care And Good Judgement

    JUDGEMENT Beginning and inexperienced operators should complete the certified training Get training if you are inexperienced. course offered by Yamaha. They should Beginners should get training from a certified then regularly practice the skills learned instructor. in the course and the operating tech- Become familiar with this ATV at slow speeds niques described in this Owner’s Manu-...
  • Page 71 Not recommended for children under 16 years of age. WARNING POTENTIAL HAZARD Failure to follow the age recommenda- tions for this ATV. WHAT CAN HAPPEN Use by children of ATVs that are not rec- ommended for their age can lead to se- vere injury or death of the child.
  • Page 72 This ATV is designed to carry operator only – passengers prohibited. WARNING POTENTIAL HAZARD Carrying a passenger on this ATV. WHAT CAN HAPPEN Greatly reduces your ability to balance and control this ATV. Could cause an accident, resulting in harm to you and/ or your passenger.
  • Page 73 Apparel Operating without protective clothing WARNING increases your chances of severe injury in the event of an accident. POTENTIAL HAZARD HOW TO AVOID THE HAZARD Operating this ATV without wearing an Always wear an approved motorcycle approved motorcycle helmet, eye pro- helmet that fits properly.
  • Page 74 Do not operate after consuming alcohol or WARNING drugs. POTENTIAL HAZARD Operator’s performance capability is reduced Operating this ATV after consuming al- by the influence of alcohol or drugs. cohol or drugs. WHAT CAN HAPPEN Could seriously affect your judgment. Could cause you to react more slowly.

  • Page 75: Failure To Inspect The Atv Before Oper

    Pre-operation checks WARNING Always perform the pre-operation checks list- POTENTIAL HAZARD ed on page 5-1 before riding for safety and Operating this ATV with improper tires, proper care of the ATV. or with improper or uneven tire pres- WARNING sure. POTENTIAL HAZARD WHAT CAN HAPPEN Failure to inspect the ATV before oper-...

  • Page 76: How To Avoid The Hazard

    Speed limiter WARNING For riders inexperienced with this model, this Indicates a potential hazard that could model is equipped with a speed limiter in the result in serious injury or death. throttle lever housing. The speed limiter limits the power and top speed of the ATV. Turning Do not operate at speeds too fast for your the adjusting screw in decreases the top skills or the conditions.
  • Page 77 Loading and accessories WARNING Use extra caution when riding the ATV with POTENTIAL HAZARD additional loads, such as accessories or car- Overloading this ATV or carrying or tow- go. The ATV’s handling may be adversely af- ing cargo improperly. fected. Reduce your speed when adding WHAT CAN HAPPEN additional loads.
  • Page 78 During operation WARNING Always keep your feet on the footboards dur- POTENTIAL HAZARD ing operation. Otherwise your feet may con- Removing hands from handlebars or tact the rear wheels. feet from footboards during operation. WHAT CAN HAPPEN Removing even one hand or foot can re- duce your ability to control the ATV or could cause you to lose your balance and fall off of the ATV.
  • Page 79 Avoid wheelies and jumping. You may lose control of the ATV or overturn. WARNING POTENTIAL HAZARD Attempting wheelies, jumps, and other stunts. WHAT CAN HAPPEN Increases the chance of an accident, in- cluding an overturn. HOW TO AVOID THE HAZARD Never attempt stunts, such as wheelies or jumps.
  • Page 80 Never modify this ATV through improp- er installation or use of accessories. All parts and accessories added to this ve- hicle should be genuine Yamaha or equivalent components designed for use on this ATV and should be installed and used according to instructions. If you have questions, consult an autho- rized ATV dealer.
  • Page 81 Exhaust system The exhaust system on the ATV is very hot during and following operation. To prevent burns, avoid touching the exhaust system. Park the ATV in a place where pedestrians or children are not likely to touch it. WARNING POTENTIAL HAZARD Hot exhaust system.

  • Page 82: Be Careful Where You Ride

    BE CAREFUL WHERE YOU RIDE This ATV is designed for off-road use only. Riding on paved surfaces can cause loss of control. WARNING POTENTIAL HAZARD Operating this ATV on paved surfaces. WHAT CAN HAPPEN ATVs are designed for off-road use only. Paved surfaces may seriously affect handling and control of the ATV, and may cause the vehicle to go out of con-...
  • Page 83 Do not ride on any public road, street, or high- way. Riding on public roads can result in collisions with other vehicles. WARNING POTENTIAL HAZARD Operating this ATV on public streets, roads or highways. WHAT CAN HAPPEN You can collide with another vehicle. HOW TO AVOID THE HAZARD Never operate this ATV on any public street, road or highway, even a dirt or...
  • Page 84 Know the terrain where you ride. Ride cau- tiously in unfamiliar areas. Stay alert for holes, rocks, or roots in the terrain, and oth- er hidden hazards which may cause the ATV to upset. WARNING POTENTIAL HAZARD Failure to use extra care when operating this ATV on unfamiliar terrain.
  • Page 85 WARNING POTENTIAL HAZARD Failure to use extra care when operating on excessively rough, slippery or loose terrain. WHAT CAN HAPPEN Could cause loss of traction or vehicle control, which could result in an acci- dent, including an overturn. HOW TO AVOID THE HAZARD Do not operate on excessively rough, slippery or loose terrain until you have learned and practiced the skills neces-...
  • Page 86 When riding in an area where you might not WHAT CAN HAPPEN easily be seen, such as desert terrain, mount You could be in a collision. You could a caution flag on the ATV. DO NOT use the be injured. flag pole bracket as a trailer hitch.
  • Page 87 Select a large, flat area off-road to become fa- With the engine idling, pull the clutch lever to miliar with your ATV. Make sure that this area disengage the clutch and shift into 1st gear, is free of obstacles and other riders. You and then release the parking brake.
  • Page 88 When slowing down or stopping, release the WARNING throttle and apply the brakes smoothly and POTENTIAL HAZARD evenly. As you slow down, shift to a lower Opening the throttle abruptly or releas- gear. Be sure that the engine has sufficiently ing the clutch lever to quickly.

  • Page 89: Turning Your Atv

    TURNING YOUR ATV HOW TO AVOID THE HAZARD To achieve maximum traction while riding off- Always follow proper procedures for road, the two rear wheels are mounted solidly turning as described in this Owner’s on one axle and turn together at the same Manual.
  • Page 90 Once you have learned this technique you should be able to perform it at higher speeds or in tighter curves. Improper riding procedures such as abrupt throttle changes, excessive braking, incorrect body movements, or too much speed for the sharpness of the turn may cause the ATV to tip.

  • Page 91: Climbing Uphill

    CLIMBING UPHILL HOW TO AVOID THE HAZARD Use proper riding techniques to avoid vehicle Never operate the ATV on hills too steep overturns on hills. Be sure that you can ma- for the ATV or for your abilities. Practice neuver your ATV well on flat ground before at- on smaller hills before attempting large tempting any incline and then practice riding hills.
  • Page 92 WARNING An obstacle, a sharp drop, or another vehicle or person could be on the other POTENTIAL HAZARD side of the hill. Climbing hills improperly. WHAT CAN HAPPEN Could cause loss of control or cause the ATV to overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described in this Own- er’s Manual.

  • Page 93: Scribed In The Owner's Manual

    If you are climbing a hill and you find that you When crossing the side of a hill: have not properly judged your ability to make Always follow proper procedures as de- it to the top, you should turn the ATV around scribed in the Owner’s Manual.
  • Page 94 If your ATV has stalled or stopped and you WARNING believe you can continue up the hill, restart POTENTIAL HAZARD carefully to make sure you do not lift the front Stalling, rolling backwards or improper- wheels which could cause you to lose control. ly dismounting while climbing a hill.
  • Page 95 Dismount on uphill side or to a side if pointed straight uphill. Turn the ATV around and remount, following the pro- cedure described in the Owner’s Manu- 7-29...

  • Page 96: Riding Downhill

    RIDING DOWNHILL WARNING When riding your ATV downhill, shift your POTENTIAL HAZARD weight as far to the rear and uphill side of the Going down a hill improperly. ATV as possible. Move back on the seat and WHAT CAN HAPPEN sit with your arms straight.
  • Page 97 7-31...

  • Page 98: Crossing A Slope

    CROSSING A SLOPE WARNING Traversing a sloping surface on your ATV re- POTENTIAL HAZARD quires you to properly position your weight to Improperly crossing hills or turning on maintain proper balance. Be sure that you hills. have learned the basic riding skills on flat WHAT CAN HAPPEN ground before attempting to cross a sloping Could cause loss of control or cause the...
  • Page 99 Avoid hills with excessively slippery or loose surfaces. Shift your weight to the uphill side of the ATV. 7-33...

  • Page 100: Crossing Through Shallow Water

    CROSSING THROUGH SHALLOW WATER Remember that wet brakes may have re- The ATV can be used to cross slow moving, duced stopping ability. Test your brakes shallow water of up to a maximum of 35 cm after leaving water. If necessary, apply (14 inches) in depth.
  • Page 101 Test your brakes after leaving the water. Do CAUTION: not continue to ride your ATV without verifying After riding your ATV in water, be sure to that you have regained proper braking ability. drain the trapped water by removing the check hose at the bottom of the air filter case.

  • Page 102: Riding Over Rough Terrain

    RIDING OVER ROUGH TERRAIN WARNING Riding over rough terrain should be done with POTENTIAL HAZARD caution. Look out for obstacles which could Improperly operating over obstacles. cause damage to the ATV or could lead to an WHAT CAN HAPPEN upset or accident. Be sure to keep your feet Could cause loss of control or a colli- firmly mounted on the footboards at all times.
  • Page 103 7-37...

  • Page 104: Sliding And Skidding

    SLIDING AND SKIDDING If the rear wheels of your ATV start to slide Care should be used when riding on loose or sideways, control can usually be regained (if slippery surfaces since the ATV may slide. If there is room to do so) by steering in the direc- unexpected and uncorrected, sliding could tion of the slide.
  • Page 105 With practice, over a period of time, skill at WARNING controlled sliding can be developed. The ter- POTENTIAL HAZARD rain should be chosen carefully before at- Skidding or sliding improperly. tempting such maneuvers, since both stability WHAT CAN HAPPEN and control are reduced. Bear in mind that You may lose control of this ATV.

  • Page 106: What To Do If

    WHAT TO DO IF ... If your ATV starts to slide sideways: This section is designed to be a reference Steer in the direction of the slide if you have guide only. Be sure to read each section on the room. riding techniques completely.
  • Page 107 If your ATV is traversing a sloping surface: Be sure to ride with your weight positioned towards the uphill side of the ATV to main- tain proper balance. If the ATV starts to tip, steer down the hill (if there are no obstacles in your way) to regain balance.

  • Page 108: Periodic Maintenance And Adjustment

    EBU00515 PERIODIC MAINTENANCE AND Have a Yamaha dealer perform service if ADJUSTMENT you are not familiar with machine ser- vice. Periodic inspection, adjustment and lubrica- tion will keep your machine in the safest and most efficient condition possible. Safety is an EBU01221 obligation of the machine owner.
  • Page 109 HOW TO AVOID THE HAZARD during a service operation requiring one, take Never modify this ATV through improp- your machine to a Yamaha dealer to check er installation or use of accessories. All the torque settings and adjust them as neces- parts and accessories added to this ve- sary.

  • Page 110: Periodic Maintenance/Lubrication

    EBU00261 PERIODIC MAINTENANCE/LUBRICATION INITIAL EVERY ITEM ROUTINE month months months months year • Check valve clearance. Valves* • Adjust if necessary. • Check condition. Spark plug* • Adjust gap and clean. • Replace if necessary. • Clean. Every 20–40 hours Air filter element •...
  • Page 111 • Check breather hose for proper routing. • Correct if necessary. • Check operation. Lights and switches* • Adjust headlight beam. It is recommended that these items be serviced by a Yamaha dealer. ** Lithium-soap-based grease NOTE: • Recommended brake fluid: DOT4 • Brake fluid replacement: 1.

  • Page 112: Engine Oil

    EBU01181 Engine oil 5. If the engine oil is below the minimum Engine oil level measurement level mark, add sufficient oil of the recom- 1. Place the ATV on a level surface. mended type to raise it to the correct lev- 2.
  • Page 113 6. Insert the dipstick into the oil filler hole, and then tighten the engine oil filler cap. Engine oil replacement and oil filter ele- ment cleaning 1. Place the ATV on a level surface. 2. Warm up the engine for several minutes and stop it.
  • Page 114 10. Install the oil strainer, compression 5. Remove the oil filter cover by removing spring, O-ring and drain bolt. Tighten the the bolts and then remove the oil filter el- drain bolt and oil filter cover bolts to the ement. specified torques.
  • Page 115 12. Start the engine, and then let it idle for Recommended oil: several minutes while checking it for oil See page 10-2. leakage. If oil is leaking, immediately turn Oil quantity: the engine off and check for the cause. Periodic oil change: 13.

  • Page 116: Spark Plug Inspection

    Do not attempt to diagnose such problems yourself. Instead, take the ATV to a Yamaha dealer. You should periodically remove and inspect the spark plug because heat and deposits will cause the spark plug to slowly break down and erode.
  • Page 117 When installing the spark plug, always clean the gasket surface and its mating surface. Wipe off any grime from the threads and tight- en it to the specified torque. Tightening torque: Spark plug: 17.5 Nm (1.75 m·kgf, 12.5 ft·lbf) 8-10...

  • Page 118: Air Filter Cleaning

    EBU01183 Air filter cleaning NOTE: There is a check hose at the bottom of the air filter case. If dust or water collects in this hose, empty the hose and clean the air filter element and air filter case. 1. Air filter case cover 2.
  • Page 119 5. Wash the air filter element gently but thoroughly in solvent. WARNING POTENTIAL HAZARD Using low flash point solvents or gaso- line to clean the air filter element. WHAT CAN HAPPEN Low flash point solvents or gasoline can catch fire or explode. HOW TO AVOID THE HAZARD Use parts cleaning solvent to clean the air filter element.
  • Page 120 The air filter element should be cleaned every replace it. 20–40 hours. It should be cleaned and lubri- 8. Apply Yamaha foam air filter oil or other cated more often if the machine is operated in quality foam air filter oil to the air filter el- extremely dusty areas.

  • Page 121: Spark Arrester Cleaning

    EBU01111 Spark arrester cleaning Be sure the exhaust pipe and muffler are cool before cleaning the spark arrester. 1. Remove the bolt. 1. Tailpipe 2. Spark arrester 4. Insert the tailpipe into the muffler and align the bolt holes. 5. Install and tighten the bolt. 1.

  • Page 122: Carburetor Adjustment

    The carburetor is a vital part of the engine and POTENTIAL HAZARD requires very sophisticated adjustment. Most Improper cleaning of the spark arrester. adjusting should be left to a Yamaha dealer Hot exhaust system who has the professional knowledge and ex- WHAT CAN HAPPEN perience to do so.

  • Page 123: Idle Speed Adjustment

    To prevent this, the valve clear- tion b to decrease the engine speed. ance must be adjusted regularly. This adjust- ment however, should be left to a professional Specified idle speed: Yamaha service technician. 1,450–1,550 r/min 8-16...

  • Page 124: Throttle Lever Adjustment

    2. Turn the adjusting bolt until the throttle le- most in contact with the disc plate, ask a ver free play is 3–5 mm (0.12–0.20 in). Yamaha dealer to replace the pads. 3. Tighten the locknut. Front 1. Wear indicator groove 1.

  • Page 125: Brake Fluid Level Check

    Before riding, check that the brake fluid is Rear above the minimum level mark and replenish if necessary. A low brake fluid level may indi- cate worn brake pads and/or brake system leakage. If the brake fluid level is low, be sure to check the brake pads for wear and the brake system for leakage.
  • Page 126 Always clean up spilled 1. Minimum level mark fluid immediately. Observe these precautions: Have a Yamaha dealer check the cause if When checking the fluid level, make sure the brake fluid level goes down. the top of the brake fluid reservoir is level by turning the handlebars.

  • Page 127: Brake Fluid Replacement

    Brake fluid replacement Complete fluid replacement should be done only by trained Yamaha service personnel. Have a Yamaha dealer replace the following components during periodic maintenance or when they are damaged or leaking. Replace the oil seals every two years.

  • Page 128: Front Brake Lever Free Play

    The front brake lever should have a free play POTENTIAL HAZARD of zero mm (zero in) at the lever end. If not, Operating with improperly serviced or have a Yamaha dealer check the brake sys- adjusted brakes. tem. WHAT CAN HAPPEN You could lose braking ability, which could lead to an accident.

  • Page 129: Brake Pedal Height Adjustment

    The top of the brake pedal should be posi- POTENTIAL HAZARD tioned 10 mm (0.39 in) below the top of the Operating with improperly serviced or footrest. If not, have a Yamaha dealer adjust adjusted brakes. WHAT CAN HAPPEN You could lose braking ability, which could lead to an accident.

  • Page 130: Parking Brake Adjustment

    EBU01193 Parking brake adjustment 1. Fully loosen the locknut and the adjusting Parking brake adjustment may be required if bolt at the clutch lever. the parking brake does not hold properly. The 2. Loosen the locknut and the adjusting bolt cable length A should be adjusted to 46–...
  • Page 131 NOTE: Tightening torque: If the cable cannot be adjusted to specifica- Locknut: tion, consult a Yamaha dealer. 16 Nm (1.6 m·kgf, 11 ft·lbf) 4. Tighten the locknut at the clutch lever. 5. Screw in the adjusting bolt at the rear...

  • Page 132: Adjusting The Rear Brake Light Switch

    EBU00833 Adjusting the rear brake light switch WARNING The rear brake light switch, which is activated POTENTIAL HAZARD by the brake pedal and brake lever, is proper- Operating with improperly adjusted ly adjusted when the brake light comes on just brakes.

  • Page 133: Clutch Lever Free Play Adjustment

    EBU00741 Clutch lever free play adjustment 4. Loosen the locknut at the clutch lever. The clutch lever free play should be adjusted 5. Turn the adjusting bolt at the clutch lever in direction a to loosen the cable. to 5–10 mm (0.20–0.39 in). 1.

  • Page 134: Drive Chain Slack Check

    EBU01144 6. Loosen the locknut at the crankcase Drive chain slack check side. NOTE: 7. Turn the adjusting nut at the crankcase in Move the ATV back and forth and find the direction a to increase the free play or in tightest position of the drive chain.

  • Page 135: Drive Chain Slack Adjustment

    EBU01194 Drive chain slack adjustment 1. Loosen the rear wheel hub upper and lower nuts. a. Drive chain slack 1. Upper wheel hub nut 2. Lower wheel hub nut 2. Loosen the locknuts on each side of the swingarm. To tighten the drive chain, turn the adjusting bolts in direction a.
  • Page 136 NOTE: Tightening torques: There are alignment marks on each side of Locknut: the swingarm and on the hub. Use them to 16 Nm (1.6 m·kgf, 12 ft·lbf) check for proper wheel axle alignment. Upper wheel hub nut: 120 Nm (12.0 m·kgf, 86 ft·lbf) Lower wheel hub nut: 60 Nm (6.0 m·kgf, 43 ft·lbf) 1.

  • Page 137: Lubricating The Drive Chain

    EBU00805 Lubricating the drive chain CAUTION: The drive chain must be cleaned and lubricat- Do not use engine oil or any other lubri- ed at the intervals specified in the periodic cants for the drive chain, as they may con- maintenance and lubrication chart, otherwise tain substances that could damage the O- it will quickly wear out, especially when riding...

  • Page 138: Cable Inspection And Lubrication

    WARNING Yamaha dealer to replace them. POTENTIAL HAZARD Damaged control cables. Recommended lubricant: Yamaha chain and cable lube or WHAT CAN HAPPEN Corrosion can result when the outer SAE 10W30 motor oil covering of control cables becomes damaged. Cables can also become EBU00737 frayed or kinked.

  • Page 139: Front Upper And Lower Arm Pivot Lubrication

    EBU01018 Front upper and lower arm pivot Left lubrication Lubricate the upper and lower arm pivots. Recommended lubricant: Lithium-soap-based grease Right 1. Upper grease nipple (× 2) 2. Lower grease nipple (× 2) 1. Upper grease nipple (× 2) 2. Lower grease nipple (× 2) 8-32...

  • Page 140: Rear Arm Pivot Lubrication

    EBU00987 Rear arm pivot lubrication Lubricate the rear arm pivots. Recommended lubricant: Lithium-soap-based grease 1. Grease nipple 1. Grease nipple 8-33...

  • Page 141: Wheel Removal

    EBU01112 Wheel removal Rear 1. Loosen the wheel nuts. 2. Elevate the ATV and place a suitable stand under the frame. 3. Remove the nuts from the wheel. 4. Remove the wheel. Front 8-34...

  • Page 142: Wheel Installation

    EBU00739 Wheel installation Tighten the wheel nuts to the specified torque. When installing the wheel, reverse the remov- Wheel nut torque: al procedure. Front: 45 Nm (4.5 m·kgf, 33 ft·lbf) NOTE: Rear: 45 Nm (4.5 m·kgf, 33 ft·lbf) The arrow mark on the tire must point to- ward the rotating direction of the wheel.

  • Page 143: Battery

    EBU00378 Battery Check the level of the battery fluid and see if the terminals are tight. Add distilled water if the fluid level is low. CAUTION: Do not leave or store the battery on its side. When inspecting the battery, be sure the breather hose is routed correctly.
  • Page 144 WARNING EYES: Flush with water for 15 minutes and get prompt medical attention. Keep POTENTIAL HAZARD batteries away from sparks, flames, cig- Failure to handle batteries or battery arettes or other sources of ignition. Ven- electrolyte carefully. tilate when charging or using in a closed WHAT CAN HAPPEN space.

  • Page 145: Replenishing The Battery Fluid

    EBU01195 Replenishing the battery fluid CAUTION: A poorly maintained battery will corrode and Normal tap water contains minerals which discharge quickly. The battery fluid should be are harmful to a battery. Therefore, refill checked at least once a month. only with distilled water. 1.

  • Page 146: Fuse Replacement

    Then turn on the switch- the electrical system which could lead es, if the fuse immediately blows again, to a fire. consult a Yamaha dealer. HOW TO AVOID THE HAZARD Specified fuse: 15 A Always use a fuse of the specified rat- ing.

  • Page 147: Replacing A Headlight Bulb

    EBU01242 Replacing a headlight bulb If a headlight bulb burns out, replace the bulb as follows. 1. Remove the headlight assembly by re- moving the bolts. 1. Headlight coupler (× 2) 1. Bolt (× 3) 2. Disconnect the headlight couplers. 8-40...
  • Page 148 3. Remove the headlight unit from the headlight assembly by removing the bolt. 1. Headlight unit cover 2. Screw 5. Remove the headlight bulb holder cover. 1. Headlight unit 2. Headlight assembly 3. Bolt 4. Remove the headlight unit cover by re- moving the screw.
  • Page 149 6. Turn the headlight bulb holder counter- WARNING clockwise, and then remove the defective POTENTIAL HAZARD bulb. A headlight bulb is hot when it is on and immediately after it is turned off. WHAT CAN HAPPEN You can be burned, or a fire could start if the bulb touches something flamma- ble.
  • Page 150 7. Put a new headlight bulb into position 8. Install the headlight bulb holder cover. and secure it in place with the bulb hold- CAUTION: Do not touch the glass part of the head- light bulb to keep it free from oil, otherwise the transparency of the glass, the luminos- ity of the bulb, and the bulb life will be ad- versely affected.

  • Page 151: Headlight Beam Adjustment

    Headlight beam adjustment stalling the bolts. CAUTION: 13. Adjust the headlight beam if necessary. It is advisable to have a Yamaha dealer make this adjustment. To raise the beam, turn the adjusting screw in direction a. To lower the beam, turn the adjusting screw in direction b.

  • Page 152: Tail/Brake Light Bulb Replacement

    EBU00861 Tail/brake light bulb replacement 1. Tail/brake light bulb holder 2. Bulb 3. Install a new bulb in the bulb holder by 1. Tail/brake light bulb holder pushing it inward and turning it clockwise. 1. Remove the bulb holder (together with 4.

  • Page 153: Troubleshooting

    EBU00412 Troubleshooting WARNING Although Yamaha machines receive a rigid in- POTENTIAL HAZARD spection before shipment from the factory, Checking the fuel system while smok- trouble may occur during operation. Any prob- ing or near an open flame. lem in the fuel, compression, or ignition sys-...

  • Page 154: Troubleshooting Chart

    Supply fuel. No fuel. 2. Compression There is compression. Compression normal. Use the electric starter to see if there is compression. Ask a Yamaha dealer to No compression. inspect. 3. Ignition Wipe clean with dry cloth. Ignition system Spark good. normal.

  • Page 155: Cleaning And Storage

    EBU00417 CLEANING AND STORAGE CAUTION: Excessive water pressure may cause wa- A. CLEANING ter seepage and deterioration of wheel Frequent, thorough cleaning of your machine bearings, brakes, transmission seals and will not only enhance its appearance but will electrical devices. Many expensive repair improve its general performance and extend bills have resulted from improper high the useful life of many components.
  • Page 156 7. Clean the seat with a vinyl upholstery WARNING cleaner to keep the cover pliable and POTENTIAL HAZARD glossy. Operation with wet brakes after wash- 8. Automotive type wax may be applied to ing. all painted and chrome plated surfaces. WHAT CAN HAPPEN Avoid combination cleaner-waxes.

  • Page 157: Storage

    Do not apply oil to NOTE: any rubber parts or the seat cover. Use of fuel stabilizer and conditioner elimi- nates the need to drain the fuel system. Con- sult a Yamaha dealer if the fuel system needs to be drained instead.
  • Page 158 8. Remove the battery and charge it. Store it in a dry place and recharge it once a month. Do not store the battery in an ex- cessively warm or cold place (less than 0 °C (30 °F) or more than 30 °C (90 °F)). NOTE: Make any necessary repairs before storing the machine.

  • Page 159: Specifications

    EBU00428 S PECIFICATIONS MODEL YFM350X Dimension: Overall length 1,840 mm ( 72.4 in) Overall width 1,080 mm ( 42.5 in) Overall height 1,080 mm ( 42.5 in) Seat height 765 mm ( 30.1 in) Wheel base 1,200 mm ( 47.2 in) Ground clearance 125 mm ( 4.92 in) Minimum turning radius...

  • Page 160: Recommended Engine Oil Classification

    MODEL YFM350X Engine oil: 0˚ 10˚ 30˚ 70˚ 90˚ 110˚ 130˚F 50˚ Type YAMALUBE 4 (20W40) or SAE 20W40 YAMALUBE 4 (10W30) or SAE 10W30 SAE 5W30 -20˚ 30˚ 40˚ 50˚C -10˚ 0˚ 10˚ 20˚ Recommended engine oil classification: API Service SE, SF, SG type or higher CAUTION: In order to prevent clutch slippage (since the en- gine oil also lubricates the clutch), do not mix any...
  • Page 161 MODEL YFM350X Air filter: Wet element Fuel: Type UNLEADED GASOLINE ONLY Tank capacity 9.0 L (2.0 Imp gal, 2.4 US gal) Reserve amount 1.9 L (0.4 Imp gal, 0.5 US gal) Carburetor: Type/manufacturer BTM36SH / MIKUNI Spark plug: Type/manufacturer DR8EA / NGK 0.6–0.7 mm (0.02–0.03 in) Clutch: Type...
  • Page 162 MODEL YFM350X Gear ratio: 36/16 × 20/27 × 29/18 (2.685) 33/20 × 20/27 × 29/18 (1.969) 29/23 × 20/27 × 29/18 (1.504) 27/26 × 20/27 × 29/18 (1.239) 25/28 × 20/27 × 29/18 (1.065) 23/29 × 20/27 × 29/18 (0.946) 33/16 ×...
  • Page 163 MODEL YFM350X Wheel travel: Front 200 mm (7.87 in) Rear 200 mm (7.87 in) Electrical: Ignition system D.C. C.D.I. Generator system A.C. magneto Battery type/voltage capacity GM12CZ-4A-2/12V, 12Ah Headlight type: Krypton bulb Bulb voltage, wattage × quantity: 12V, 30W/30W × 2 Headlight 12V, 5W/21W ×...

  • Page 164: Noise Regulation

    EBU00430 N OISE REGULATION TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inop- erative by any person other than for purposes of maintenance, repair, or replacement of any de- vice or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.

  • Page 165: Maintenance Record

    EBU00431 M AINTENANCE RECORD Copies of work orders and/or receipts for parts you purchase and install will be required to docu- ment maintenance done in accordance with the warranty. The chart below is printed only as a re- minder to you that the maintenance work is required. It is not acceptable proof of maintenance work.

  • Page 166: Atv Limited Warranty

    EBU00432 YAMAHA MOTOR CORPORATION, U.S.A. ATV LIMITED WARRANTY 13-1...
  • Page 167 13-2...

  • Page 168: Yamaha Extended Service (Y.e.s.)

    EBU00435 YAMAHA EXTENDED SERVICE (Y.E.S.) 14-1...
  • Page 169 14-2...
  • Page 170 EBU00436 WARNING Indicates a potential hazard that could result in serious injury or death.
  • Page 171 EBU00437...
  • Page 172 LOCATE AND READ OWNER’S MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS. (For replacement manual, call 1-800-532-1558) YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2002.04-3.0×1 CR...

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