Sony VAIO PCG-FXA32 Service Manual
Sony VAIO PCG-FXA32 Service Manual

Sony VAIO PCG-FXA32 Service Manual

Notebook computer
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PCG-FXA32/FXA33/FXA35 /

SERVICE MANUAL

Ver 4-2002D
Revision History
Lineup : PCG-FXA32
PCG-FXA33
PCG-FXA35/D
PCG-FXA36
9-874-453-04
Illust : PCG-FXA36
D/FXA36
For American Area
Canadian Model
NOTEBOOK COMPUTER
US Model
S400

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Table of Contents
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Summary of Contents for Sony VAIO PCG-FXA32

  • Page 1: Service Manual

    PCG-FXA32/FXA33/FXA35 / D/FXA36 SERVICE MANUAL For American Area US Model Canadian Model Ver 4-2002D Revision History S400 Lineup : PCG-FXA32 PCG-FXA33 PCG-FXA35/D PCG-FXA36 Illust : PCG-FXA36 NOTEBOOK COMPUTER 9-874-453-04...
  • Page 2 Caution Markings for Lithium/Ion Battery - The following or similar texts shall be provided on battery pack of equipment or in both the Sony and VAIO are trademarks of Sony. Intel logo and Intel Inside operating and the service instructions.
  • Page 3: Table Of Contents

    TABLE OF CONTENTS Section Title Page Section Title Page CHAPTER 1. REMOVAL CHAPTER 2. SELF DIAGNOSTICS ...... 2-1 1-1. Flowchart ................. 1-1 (to 2-1) 1-2. Main Electrical Parts Location Diagram ......1-1 CHAPTER 3. BLOCK DIAGRAM 1-3. Removal ................1-2 .......
  • Page 4: Chapter 1. Removal

    CHAPTER 1. REMOVAL 1-1. Flowchart BRACKET MBX-61 BOARD P 1-4 P 1-7 P 1-7 CNX-129 BOARD CARD P 1-4 MODEM P 1-7 BRACKET PLATE PARMREST TOUCH P 1-4 P 1-4 P 1-4 ASSY LATCH POWER PWS-14 KEYBOARD DOOR ASSY HOOD DETECTOR PALMREST BOARD...
  • Page 5: Assy Hood Keyboard, Keyboard Unit

    1-3.Removal 1. Assy Hood Keyboard, Keyboard Unit 3Screw M2X4 Special Head (Black) 4Pull it up sliding it to the right. 8Screw M2X4 Special Head (Black) 6Assy Hood Keyboard q;Keyboard Unit Four Claws MBX-61 Board MBX-61 Board CON21 CON15 2. Lithium Battery, Combination Drive, DVD-ROM Drive Shield (AV) 5Lithium Battery 2Screw (M2) Special Head (Gold)
  • Page 6: Combination Drive, Dvd-Rom Drive

    3. Combination Drive, DVD-ROM Drive FXA33/FXA35 D/FXA36 Model 6Bracket CD-ROM R 4+B M2 (X2) (Gold) 5+B M2 (X2) (Gold) 0COMBO Drive 7Spring Drive (PA-R) 8Screw (M1.7X3.5) (X3) (Black) Claw 9Assy Door DVD-RW (PA) 1+B M2 (X2) (Gold) 3Spring Drive (PA) 2Bracket (CD-ROM L) 2.
  • Page 7: Hdd, Door Battery

    4. HDD, Door Battery 1Screw M2X6 Special Head (X6) (Gold) 1Screw M3X4 (X2) (Gold) 3Bracket HDD 6Spacer (Keyboard) 2FPC 50Pin (for HDD) MBX-61 Board CON9 4FPC 50Pin 5HDD (for HDD) 2Screw M3X4 (X2) (Gold) 4Door Battery 5. Assy Palmrest, Pad Touch, CNX-129 Board, Plate Palmrest, Bracket Pad 3Pull it to the front slightly and raise to remove it.
  • Page 8: Display Assy, Cover Hinge

    6. Display Assy, Cover Hinge 1Stand the LCD upright to the MBX-61 board. 7Screw M2.6 Cross (Hole) 3+B M2 (X2) (Gold) Bind (Black) 9Screw M2X6 Special Head (X2) (Gold) 4Plate ground (SH) q;Screw +B 2X12 (Silver) qaScrew M2X6 Special Head (Gold) 5Screw M2.6 Cross (Hole)
  • Page 9: Cooling Unit-2

    7. Cooling Unit-2 1Rotate the three screws that are built together with the Cooling Unit-2. Shield Sheet (Fan) Shield Tape (Fan) 2 4Cooling Unit-2 MBX-61 Board CON14 8. PWS-14 Board, Latch Detector 2M2X4 Special Head (X2) (Black) 6PWS-14 Board 5Latch Detector MBX-61 Board CON22 4Two Claws Confidential...
  • Page 10: Pc Card Connector, Card Modem, Mbx-61 Board, Bracket I/O

    9. PC Card Connector, Card Modem, MBX-61 Board, Bracket I/O 1Screw M2X6 Special Head (Gold) qjShield Tape (USB) 2J 2Bracket wire 2 qlBracket I/O qkScrew (HEX) (X6) (Silevr) 4+B 2X4 (Silver) 3Screw M2X4 Special Head (X3) (Black) CPU * qaPC Card Connector qgNUT M2 TYPE2 (X2) w;MBX-61 Board...
  • Page 11: Speaker Unit, Swx-74 Board

    10. Speaker Unit, SWX-74 Board 6Screw M2X4 (X2) (Black) Note : When removing the speaker unit, be sure not to damage the hood keyboard. 4Screw M2X4 (X5) (Black) SWX-74 Board 7Speaker Unit SWX-74 Board 5SWX-74 Board 8Screw M2X4 (X2) (Black) SWX-74 Board 9Speaker Unit Note : To re-install it, align the notch...
  • Page 12: Card Modem (Removing From The Bottom)

    12. Card Modem (Removing from the bottom) 1Screw M2X4 Special Head (Black) 2Door Modem 3Grip M2 (X2) (Black) 4Card Modem Confidential PCG-FXA32/FXA33/FXA35/D/FXA36 (AM)
  • Page 13: Lcd Section - Made By Hi

    13. LCD Section – Made by HI – 1. Assy Housing Bezel, LCD unit (15 inch) 1Cover Screw Side (15) (X3) 2Screw M2X3 Special Head (X3) (Gold) 3Cover Screw Shaft Assy Housing Bezel 15H-Z 4+P 2.6X6 Lock Precision Type3 (Black) : claw part 2Screw M2X3 Special Head 3Cover Screw...
  • Page 14: Inverter Unit, Harness Lcd, Fpc, Assy Housing Display

    2. Inverter Unit, Harness LCD, FPC, Assy Housing Display 3Shield Tape (SK) 8HARNESS LCD 1Screw M2X4 Special Head (Black) 5Inverter Unit 7FPC 9Assy Housing Display 15H-Z Confidential 1-11 PCG-FXA32/FXA33/FXA35/D/FXA36 (AM)
  • Page 15: Replacing The Cpu

    1-4.Replacing the CPU 1. Removing the CPU 1 Insert a screwdriver tip into the groove as shown and slant it 2 The CPU can be removed upward. in the direction of the arrow. NOTE: Do not use screwdrivers having a large tip than the width of the groove.
  • Page 16: Replacing Various Connectors On The Mbx-61 Board

    1-5. Replacing Various Connectors on the MBX-61 Board Replace the connectors of “5-3. Connector Section” as follows. 1. Removing the Bracket I/O When removing the connectors of reference numbers 901, 902 and 903 (refer to page 5-7), remove the bracket I/O first. Shield Tape (USB) 2J Screw (HEX) (X6) (Silver) Bracket I/O...
  • Page 17: Dip Switch Setting Of The Mbx-61 Board

    1-6. DIP Switch Setting of the MBX-61 Board Set the DIP switch on the MBX-61 board (main board) to match with the LCD that is used in this computer. Part No. of LCD DIP switch setting 1 2 3 4 The upper position where ON indication is 1-476-186-12 shown is the ON position .
  • Page 18: Chapter 2. Self Diagnostics

    CHAPTER 2. SELF DIAGNOSTICS ATTENTION Please confirm “Self Diagnostics” method which will be informed you with distribution of “Self Diagnostics” software. Confidential PCG-FXA32/FXA33/FXA35/D/FXA36 (AM) (END)
  • Page 19: Chapter 3. Block Diagram

    CHAPTER 3. BLOCK DIAGRAM PCG-FX Series AMD Mobile Duron/Athlon 900/1000MHz BLOCK DIAGRAM Rev.A (Cache:128KB L1 64/256KB L2) (FSB 200 MHz) w/ Port Replicator (PCGA-PRFX1) 2001/08/27 LCD Panel 462 PIN PGA SOCKET A 15" Port Replicator Main Memory V IN PC100 SO-DIMM CNX-126 128MB X 1/128MB X 2 (Max.512MB)
  • Page 20: Chapter 4. Frame Harness Diagram

    CHAPTER 4. FRAME HARNESS DIAGRAM DC-IN NETWORK MONITOR PRINTER SERIAL PHONE Rear Panel KEY BOARD INVERTER DC FAN FFC LED CNX-150 Board PCN1 CON13 CON6 CON11 CON2 CON1 CON3 CON21 (Side-A) CON15 CON4 CON19 CON23 CON9 VIDEO OUT CON5 CPU1 EXTERNAL MICROPHONE CON18 HEADPHONE...
  • Page 21: Chapter 5. Exploded Views And Parts List

    CHAPTER 5. EXPLODED VIEWS AND PARTS LIST NOTE: The components identified by mark 0 or • The mechanical parts with no reference number in the dotted line with mark 0 are critical for safety. exploded views are not supplied. Replace only with part number specified. •...
  • Page 22: Main Section

    5-1. Main Section Ref.No. Part No. Description Ref.No. Part No. Description X-4623-848-1 [CH]...ASSY BOTTOM (Q) 1-756-148-11 SECONDARY BATTERY, LITHIUM 4-640-837-22 DOOR BATTERY 4-651-989-01 SPACER (MBX) 4-651-706-01 HEATSINK BOTTOM 4-651-701-01 DOOR MODEM * 11 4-656-752-01 [CH]...INSULATOR HEATSINK BOTTOM 4-654-701-01 CUSHION (HD-M2) 4-643-832-21 DUMMY CARD 4-654-019-01 GASKET (AV) A-8049-276-A COMPLETE PWB SWX-74...
  • Page 23 B33 B33 Supplied with 19 (FXA35/D/FXA36 (FXA32 Model) Model only) Supplied with 88 Supplied with 88 [COR] (FXA33/FXA35/D/FXA36 Model) (Refer to Page 5-6) Confidential PCG-FXA32/FXA33/FXA35/D/FXA36 (AM)
  • Page 24: 5-1-A Fdd Section

    MEMO 5-1-A. FDD Section How to use properly the FDD repair parts. Types of service to be provided are different depending on the serial No. of the FDD in use. Label FD X-XXX-XXX-XX Serial No. The service types are shown below depending on the serial No. that is printed in the bottom right of the FD label. [Serial No.
  • Page 25: Lcd Section (Fxa32/Fxa33/Fxa36 Model) - Made By Hi

    5-2. LCD Section (FXA32/FXA33/FXA36 Model) Ref.No. Part No. Description Ref.No. Part No. Description ACCESSORIES 1-476-318-21 INVERTER UNIT – Made by HI – X-4623-380-1 HINGE LEFT 15 ************ X-4623-419-2 ASSY HOU,BEZEL 15H-Z 4-637-902-31 LATCH A-8048-965-A ASSY WEIGHT SAVER (Z) (Refer to Page 5-4.) 1-476-186-12 LCD-UNIT (HI 15 TFT XGA) 0702 1-476-342-22 ADAPTOR, AC...
  • Page 26: 5-2-A. Lcd Section (Fxa35/D Model) - Made By Hi

    5-2-A. LCD Section (FXA35/D Model) – Made by HI – Ref.No. Part No. Description 1-476-318-21 INVERTER UNIT X-4623-378-1 HINGE LEFT MV X-4623-409-3 ASSY HOU, BEZEL 14SA-Z 4-635-277-22 COVER SCREW LOWER 4-635-276-22 COVER SCREW UPPER 4-637-902-31 LATCH A-8025-245-A ASSY LCD 14XGA (HT) (S) 4-637-903-01 SPRING LATCH X-4623-379-1 HINGE RIGHT MV X-4623-458-1 ASSY HOU, DISPLAY 14FV-Z...
  • Page 27: Connector Section

    5-3. Connector Section Ref.No. Fig. Part No. Description 1-779-745-21 JACK, DC DC IN connector 9-885-018-97 CONNECTOR (1.2MM), USB USB connector Bracket I/O 9-885-018-98 CONNECTOR (1.6MM), USB USB connector ∗ Among the parts that are used on the boards of this model, only the connectors that are show in the list can be replaced.
  • Page 28: Revision History

    Revision History Suffix Ver. Date Contents QM No. First Ver. 1 2001.10.03 Edition Front Page (Model Line Up), Page 1-3, Page 1-14, Page 4-1, Page 5-2, Page 5-3 Ver.2 2002.01.07 M2002_001K Page 5-4, Page 5-6(a), Page 5-6(b), Back Cover Ver.3 2002.03.20 Page 5-3 N2002_020K...

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