Exmark NAVIGATOR Parts Manual
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Exmark NAVIGATOR Parts Manual

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See also: Operator's Manual
Place Model No. And Serial No.
Label Here (Included in Literature
Pack) or Fill in Below
Model No.
Serial No.
NAVIGATOR
Date Purchased
Engine Model No. and Spec. No.
Engine Serial No. (E/No)
The Serial No. plate is located at the rear of the machine under the
hopper adjacent to the rear caster pivot. For ease of ordering and
reference, we suggest that you record the information requested.
For Serial Nos.
720,000 & Higher
®
Part No. 4500-213 Rev. A

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Summary of Contents for Exmark NAVIGATOR

  • Page 1 For Serial Nos. 720,000 & Higher NAVIGATOR ® Date Purchased Place Model No. And Serial No. Label Here (Included in Literature Engine Model No. and Spec. No. Pack) or Fill in Below Engine Serial No. (E/No) Model No. The Serial No. plate is located at the rear of the machine under the hopper adjacent to the rear caster pivot.
  • Page 2 3. Exmark being unable to ship the part and the Exmark parts order is received by 3:00 p.m., central time, Exmark pays for the part and freight. 4. If the part does not arrive overnight due to the shipper (UPS), the shipper pays for the freight and Exmark pays for the part.

  • Page 3: Table Of Contents

    READ OPERATOR’S MANUAL BEFORE OPERATING OR SERVICING EXMARK EQUIPMENT. TABLE OF CONTENTS Description Page Blower Group..............10 Decals Group..............25 Electrical Diagram ............23 Electrical Logic Schematic..........24 Electrical Group ............21-22 Engine Group .............. 13-14 Fuel Group................9 Hopper Group.............. 17-20 Hydraulic Group............

  • Page 4: Main Frame Group

    Decal, Ignition/Speed Control....1 105-1945 Tire, 18 X 10.5-10 ........2 103-8563 Link, Seat..........1 103-4320 Tire, 18 X 8.50-10 ........2 Exmark black touch up spray paint – Gloss black Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on spacer nut, item #11.
  • Page 5 MAIN FRAME GROUP...

  • Page 6: Item Part No

    1-213069 Spacer ........... 1 103-8611 Decal, Relay ..........1 321-6 Screw, HH 1/4-20 x 1......2 103-9475 Asm Drive, Shield ........1 32128-33 Nut, Whizlock 1/4-20 ......5 103-9476 Asm, Shield W/Decal ......1 Exmark black touch up spray paint – Gloss black...

  • Page 7: Park Brake Group

    3290-357 Nut, Whizlock 3/8-16 ......4 103-4390 Wld, Brake Pivot ........1 108519 Bushing, Bronze ........2 103-4399 Rod, Linkage Brake .......1 109-0714 Asm, Brake Linkage ......2 103-6576 Wld, Swivel Brake........2 Exmark black touch up spray paint – Gloss black...

  • Page 8: Speed Controls Group

    Guide, Plenum ........1 103-9493 Asm, Pump Linkage (RH) ...... 1 103-6078 Spring, Extension........1 103-9492 Asm, Pump Linkage (LH)....... 1 103-6532 Spring, Extension........2 109-4273 Decal, Wheel Motor Release ....1 103-8494 Hook ............1 Exmark black touch up spray paint – Gloss black.

  • Page 9: Speed Controls Group

    SPEED CONTROLS GROUP...

  • Page 10: Nut, Whizlock 5/16-18

    109-0304 Hose, Fuel Line 2 1/2" ......1 Exmark black touch up spray paint – Gloss black Use Pro-Lock, Retaining Type (P/N 1-840023, .5ml tube) on stud threads, item #4 going into tank and on threads at the head of screw, item #17.

  • Page 11: 32128-33 Nut, Whizlock 1/4-20

    Asm, Blower Complete ......1 103-9167-03 Wld, Guide..........1 Exmark black touch up spray paint – Gloss black. Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on screw, item #19. Complete blower assembly contains all items shown except items #11, #14, #20(4), #15(2) and #22(2).

  • Page 12: Washer

    109-0148 Spring, Extension........1 103-7996 Linkage, PTO Brake Rod .......1 5-0652 Spacer ........... 1 103-7997 Spring, Brake .........1 Exmark black touch up spray paint - gloss black. Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on sheave bolt, item #50...

  • Page 13: Jackshaft Group

    JACKSHAFT GROUP...
  • Page 14 Tie, Cable ..........1 109-3492 Pulley, Idler Flat ........2 Exmark black touch up spray paint – gloss black. Use a Teflon Pipe Sealant or equivalent on threads. Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on sheave screw, item #34.
  • Page 15 ENGINE GROUP...

  • Page 16: Hydraulic Group

    Nut, Whizlock 3/8-16 ......2 109-6633 Pump, Hydro..........2 Exmark black touch up spray paint – gloss black. Use Prolock, Nut Type (P/N 1-840022, .5ml tube) on setscrews, items #6 & #7. Use only for operation below 32°F (0°C). Wheel Motor Service Kits Hydro Pump Service Kits Part No.
  • Page 17 HYDRAULIC GROUP...
  • Page 18 HOPPER GROUP Item Part No. Description Qty. Item Part No. Description Qty. 1-543963 Bumper, Rubber........2 103-8325 Clip, Retainer-13mm......2 1-633068 Spacer ...........2 321-2 Screw, HH 1/4-20 x 1/2......4 103-5045-03 Brace, Side ..........2 323-6 Screw, HH 3/8-16 x 1......2 109-4086 Asm, Hopper Frame.......1 3229-2...
  • Page 19 HOPPER GROUP...
  • Page 20 Screw, HH 1/4-28 x 3/4......3 109-4254 Wld, Door Pivot W/Decal (RH)....1 103-9457 Asm, Hopper.......... 1 103-6024 Decal, Exmark Logo.......1 3230-23 Bolt, Carriage 5/16-18 x 3/4 ....6 109-3648 Wld, Switch Mount .........1 3250-48 Screw, PPH #10-24 x 1 3/4....2 103-6067-03 Bracket, Motor (LH)........1...
  • Page 21 HOPPER GROUP (cont.)

  • Page 22: Electrical Group

    Description Qty. 1-513051 Switch, N.O........... 1 109-4736 Asm, Switch W/Nut....... 1-513152 Switch, N.C........... 1 103-2106 Key, Exmark Logo......... 1-513180 Plate, Switch ......... 1 1-603511 Key, Ignition .......... 1-513374 Meter, Hour ........... 1 103-1312 Bolt, Hold Down ........1-513747 Decal, Battery ........
  • Page 23 ELECTRICAL GROUP...

  • Page 24: Electrical Diagram

    ELECTRICAL DIAGRAM...

  • Page 25: Electrical Logic Schematic

    ELECTRICAL LOGIC SCHEMATIC...

  • Page 26: Decals Group

    103-8611 Decal, Relay .......... 1 109-4273 Decal, Wheel Motor Release ....1 103-9034 Decal, Clutch Adjustment....... 1 103-6024 Decal, Exmark Logo ......1 1-523552 Decal, Hydraulic Tank......1 103-9032 Decal, Service Aid Navigator ....1 98-4361 Decal, Warning ........2 109-4638 Decal, Instrument Panel ......

  • Page 27: Service Record

    SERVICE RECORD Date Description of Work Done Service Done By...
  • Page 28 Steerable Sulky Sulky Hitch Kit Turf Striper Standon Check Us Out On The Web: www.exmark.com © 2005–2007 Exmark Mfg. Co., Inc. Part No. 4500-213 Rev. A Industrial Park Box 808 (402) 223-6300 Beatrice, NE 68310 Fax (402) 223-5489 All Rights Reserved...

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