STEELE PRODUCTS SP-GG900E Owner's Manual
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STEELE PRODUCTS SP-GG900E Owner's Manual

9000 watt generator with electric start
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Owner's Henuel
91)01)
_iiiii
It Generator
SP-GGgOOE
tonSEnVlCE
CALL:
888-89S-S881
PARA SERVICIO LLAME:

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  • Page 1 Owner's Henuel 91)01) It Generator _iiiii tonSEnVlCE CALL: 888-89S-S881 SP-GGgOOE PARA SERVICIO LLAME:...
  • Page 2 Topic Page Limited Warranty Safety Guidelines General Precautions Battery Assembly Operation Inspection, Cleaning and Maintenance Installation Compliance Specifications Parts List WARNING! READ AND UNDERSTAND ALL SAFETY PRECAUTIONS IN THIS MANUAL BEFORE OPERATING. FAILURE TO COMPLY WITH INSTRUCTIONS IN THIS MANUAL COULD RESULT IN PERSONAL INJURY, PROPERTY DAMAGE, AND/OR VOIDING OF YOUR WARRANTY.
  • Page 3 Steele@ warrantsto the originalpurchaserwho usesthe productin a consumerapplication(personal, residential o r householdusage)thatall productscoveredunderthis warrantyarefree from defectsin material a ndworkmanship for oneyearfrom the dateof purchase. A ll productscoveredby this limited warrantywhich are usedin commercial a pplications(i.e. incomeproducing)arewarrantedto befree of defectsin material a ndworkmanship for 90 daysfrom the dateof original purchase.Productscoveredunder this warrantyincludeair compressors, a ir tools, serviceparts,pressurewashersandgenerators.
  • Page 4 Merchandise sold by Steele@ which has beenmanufactured by andidentifiedas the productof another company,suchas gasolineengines. T he productmanufacturer's warranty,if any, will apply. ANYINCIDENTAL, INDIRECT ORCONSEQUENTIAL LOSS, D AMAGE, OREXPENSE T HATMAYRESULT FROM ANYDEFECTS, FAILURE ORMALFUNCTION OFTHEPRODUCT I S NOTCOVERED B YTHIS WARRANTY.
  • Page 5 This manualcontainsimportantinformationthatyou needto knowandunderstandin orderto keepYOU SAFE andto PREVENT E QUIPMENT P ROBLEMS. Thefollowing symbolshelpyou recognize this information. Please readthe manual a ndpayattentionto thesesections. SaveTheseImportantSafetyinstructions! Readandunderstand all of thesesafety instructions. Be sure to retain them for future use. WARNING! Warnings indicate a certainty or strong possibility of personal injury or death if instructions are not followed.
  • Page 6 Owner's Manua! Gener Precautions WARNING! Failure to follow these instructions can result in severe injury or death. DANGER! Carbon Monoxide Using a generator induurs WILL KILL YOU IN MINUTES. Carbon Monoxide Generator exhaust contains high levels of carbon monoxide (CO), a poisonous gas you cannot see or smell, If you can smell the generator exhaust, you are breathing CO, But even If you cannot smell the exhaust, you could be breathing CO, •...
  • Page 7 Donot smoke,or allow sparks,flamesor othersourcesof ignitionaroundthe engineandfuel tank. Fuel vaporsareexplosive. Keepgroundedconductiveobjects,suchas tools, awayfrom exposed, l ive electricalpartsand connections to avoidsparkingor arcing.Theseeventscould ignitefumes or vapors. Donot refill the fuel tank whilethe engineis runningor whilethe engineis still hot. Donot operatethe generatorwith knownleaksin thefuel system Excessive buildupof unburned fuel gasesin the exhaustsystemcancreatea potentiallyexplosivecondition.
  • Page 8 Avoidbodycontactwith groundedsurfacessuchas pipes,radiators,ranges,andrefrigerators.Thereis an increased risk of electricshockif your bodyis grounded. Donot exposegeneratorto rain or wet conditions.Waterenteringa generatorwill increase the risk of electricshock. Donot abusethe powercord. Keeppowercordsawayfrom heat,oil, sharpedges,or movingparts.Replace damagedpowercords immediately. D amaged powercords increasethe risk of electricshock. Whenoperatinga powertool outside,usean outdoorextensioncord marked"W-A"or "W". Theseextension cordsare ratedfor outdoor use,andreducethe risk of electricshock.
  • Page 9 Dressproperly.Do not wearlooseclothingor jewelry.Containlong hair. Keepyour hair,clothing,andgloves awayfrom movingparts.Looseclothes,jewelry,or long hair canbecaughtin movingparts. Avoidaccidental s tarting. Makesurethe powerswitchis in its "OFF"position,anddisconnect t he sparkplug wire whennot in use. Remove adjustingkeysor wrenchesbeforeturning the generatoron. A wrenchor a keythat is left attached to a rotatingpart of the generatormay resultin personalinjury.
  • Page 10 Whenservicinga generator,useonly identicalreplacement p arts.Followall appropriate instructionsin this manual.Useof unauthorized partsor failure to follow maintenance instructionsmaycreatea risk of electric shockor injury. Heart Pacemakers WARNING! People with pacemakers should consult their physician(s) before using this product. Electromagnetic fields in close proximity to a heart pacemaker could cause interference to or failure of the pacemaker.
  • Page 11 Check for damaged parts.Beforeusingthe generator,anypart that appearsdamaged shouldbecarefully checkedto determinethat it will operateproperlyandperformits intendedfunction.Checkfor alignmentand bindingof movingparts,any brokenpartsor mountingfixtures,andanyotherconditionthat mayaffect properoperationtechnician. Thegeneratoris designed with guardsfor protectionfrom movingparts.In anycase,caremuststill betaken to protect personnel a ndequipment f rom other mechanical h azards whenworkingaroundthe generator. Donot operatethe generatorwith safetyguardsremoved.
  • Page 12 Ma.ua] Battery Assembly To start generator with electric start you will need a battery (not included). You can use a 12v lawn tractor battery with the following specifications:The dimensions are Wx7.5" Dx5" Hx7"(including terminals). A rated cranking amperage of 200. Terminals are regular, not reversed. Note: Using a battery not designed for this unit may void warranty.
  • Page 13 Manua! Assembly Unpacking 1. Remove the generator and loose parts box from the carton. 2. Compare the loose parts with the inventory list below. Loose Parts (Wheel kit and handle) Check all loose parts against the following list. Contact your dealer toll free at 888.896.6881 if any of the loose parts shown are not included with your generator Hardware Check: Your Hardware Kit should include:...
  • Page 14 Manual Assembly HafldJeIflstaiJatiofl Install the handle bracket. Connect handle with the bracket.
  • Page 15 Manual Assembly Wheel Kit InstalJation Here is the hardware required to install Start by installing the rubber floor mounts the support leg, Placea block of wood under the generator so that you don't onto the support leg as shown, have to hold it up while trying to install the leg, Placethe support leg under the Note: The leg should be installed on the...
  • Page 16 8wner's Manua! Opera|ion Electric Start .... Fuel Tank NOTE: The parts listed above are helpful for locating the controls mentioned below. _!l_ CAUTION Prior to first using the generator, the engine must be filled with a high quality sae 10w-30 grade engine oil.
  • Page 17 Starting 1, Turn the engine switch to the ON position. The engine switch enables and disables the ignition system. Run_ OFF: To stop the engine. RUN: To run the engine. 2. The fuel valve is located between the fuel tank and the carburetor. Key St When the valve lever is in the ON position, fuel is allowed to flow from the fuel tank to the carburetor.
  • Page 18 Powering 120 Volt AC Tools And Equipment: 1. Prior to powering tools and equipment, make sure the generator's rated voltage, and amperage capacity (120V AC) is adequate to supply all electrical loads that the unit will power. If powering exceeds the generator's capacity, it may be necessary to group one or more of the tools and/or equipment for connection to a separate generator.
  • Page 19 Spark PlugService In order to service the spark plug, you will need a spark plug wrench (commercially available). Recommended spark plugs: NHSP LD F7TC. To ensure proper engine operation, the spark plug must be properly gapped and free of deposits. 1.
  • Page 20 Spark PlugService WARNING! Always make sure the engine power switch is in its "OFF" position. Disconnect the spark plug wire from the engine and allow sufficient time for the engine and generator to completely cool before performing any inspections, maintenance, or cleaning. Before each use, inspect the generator.
  • Page 21 NOTE: Prior to powering tools and equipment make sure the generator's rated voltage, wattage and amperage capacity is adequate to supply all electrical loads that the unit will power. If powering exceeds the generator's capacity, it may be necessary to group one or more of the tools and/or equipment for connection to a separate generator.
  • Page 22 UNITED STATES ENVIRONMENTAL PROTECTION AGENCY,WASHINGTON, DC20460 2008 ModelYearCertificate of Conformity Manufacturer: J iangsuJiandongGroupCo.Ltd. CertificateNumber:JDG-NRSI-08-15 EffectiveDate:1/7/2008 DateIssued:1/7/2008 MerrylinZaw-Mon,Director,Compliance and InnovationStrategiesDivision,Officeof Transportation andAir Quality. Pursuantto Section213of CleanAir Act (42 U.S.C. s ection7547)and40 CFR90, andsubjectto the terms andconditionsprescribedin thoseprovisions,this certificateof conformityis herebyissuedfor the following small non-roadenginefamily, morefully describedin the documentation requiredby40 CFR90 and producedin the statedmodelyear.
  • Page 23 5pecificalions AC Electrical 120V/240V AC @ 62,5/31,25A 60Hz Current Output 7,500 Rated Wattage Peak Wattage 9,000 Outlet 2-120V outlets, 1-120V twist-lock 1-120/240V twist-lock DCElectrical 8.3A Gasoline Engine Horsepower Type 4-cycle OHV air-cooled Recoil & Electric Start 420cc Displacement Oil Capacity 1,1 6 quart (1,1 liter) EPA approved Fuel...
  • Page 24 Cylinder Headassy. APA Part No. Part. No Description SP-GGg00E-A-01-JD HEAD 0OVER 00MP. BOLT JF340-A-01 SP-GGg00E-A-02-JD HEAD 0OVER WASHER 00MP. JF340-A-02 SP-GGg00E-A-03-JD TUBE J F340-A- 13 SP-GGg00E-A-04-JD HEAD 0OVER 00MP. JF340-A-04 SP-GGg00E-A-05-JD HEAD 0OVER PAOKING JF340-A-05 SP-GGg00E-A-06-JD JF340-A-06 FLANGE BOLT (MIOX 80) SP-GGg00E-A-07-JD SPARK PLUG JF340-A-07...
  • Page 25 Cylinder Headassy. @--7 APAPart No. Part. No Description SP-GG9OOE-B-O1-JD JF340-B-01 FLANGE BOLT (M6X 14) SP-GGgOOE-B-O2-JD OiL LEVEL SWITCH ASSY. JF240-B-02 SP-GG9OOE-B-O3-JD O-RING JF240-B-03 SP-GGgOOE-B-O4-JD FLANGE NUT JF340-B-02 SP-GG9OOE-B-O5-JD CRANK CASE JF420-B-02 SP-GGgOOE-B-OG-JD JF340-B-04 BALL BEARING (6207) SP-GG9OOE-B-O7-JD JF340-B-05 WASHER(?8.3x?17x1)) SP-GGgOOE-B-O8-JD JF340-B-06 LOCK PiN (10 mm) SP-GG9OOE-B-O9-JD...
  • Page 26 CrankcaseCover System Assy. APAPart No. Part. No Description SP-GG9OOE-C-OI-JD DUCT COVER JD5OOO-A-01 SP-GG9OOE-C-O2-JD JD5OOO-A-02 FLANGE BOLT (M8 X 35) SP-GGgOOE-C-O3-JD OIL SCALE JF340-C-O3B SP-GG9OOE-C-O4-JD OIL SCALE SEAL JF340-C-02 SP-GGgOOE-C-O5-JD JF340-B-11 OIL SEAL(?35x?52x8) SP-GG9OOE-C-O6-JD JF390-C-01 FLANGE BOLT (M8X35) SP-GGgOOE-C-O7-JD CRANKCASE COVER JF340-C-O4B SP-GG9OOE-C-O8-JD SLIDER SHAFT...
  • Page 27 Crankshaft System Assy. APAPart No. Part. No Description SP-GG9OOE-D-OI-JD CRANKSHAFT COMP. JF420-D-02 SP-GGgOOE-D-O2-JD BALANCER WEIGHT JF340-D-04...
  • Page 28 Piston and Connecting Rod System Assy. APAPart No. Part. No Description SP-GG9OOE-E-O1-JD COMPRESSION RING A JF420-E-01 SP-GG9OOE-E-O2-JD COMPRESSION RING B JF420-E-02 SP-GGgOOE-E-O3-JD OIL RING A JF420-E-03 SP-GG9OOE-E-O4-JD OIL RING B JF420-E-04 SP-GGgOOE-E-O5-JD JF420-E-05 PISTON PIN CLIP (20 mm) SP-GG9OOE-E-O6-JD PISTON JF420-E-05 SP-GGgOOE-E-O7-JD PISTON PIN...
  • Page 29 Recoil Starter System Assy. APAPart No. Part. No Description SP-GG9OOE-F-O1-JD PIVOT ADJUSTING NUT JF340-F-01 SP-GG9OOE-F-O2-JD ROCKER ARM PIVOT JF340-F-02 SP-GG9OOE-F-O3-JD ROCKER ARM JF340-F-03 SP-GG9OOE-F-O4-JD JF340-F-04 PIVOT BOLT (M8) SP-GG9OOE-F-O5-JD PUSH ROD GUIDE PLATE JF340-F-05 SP-GG9OOE-F-O6-JD ROD PUSH JF240-F-06 SP-GG9OOE-F-O7-JD VALVE LIFTER JF240-F-07 SP-GG9OOE-F-O8-JD CAMSHAFT...
  • Page 30 Recoil Starter System Assy. © © APAPart No. Part. No Description SP-GG9OOE-G-O1-JD RECOIL STARTER ASSY. JF340-G-01 SP-GG9OOE-G-O2-JD SETTING SCREW JF340-G-02 SP-GGgOOE-G-O3-JD SPRING RETAINER JF340-G-03 SP-GG9OOE-G-O4-JD PLATEN SPRING JF340-G-04 SP-GGgOOE-G-O5-JD STARTER RATCHET JF340-G-05 SP-GG9OOE-G-O6-JD RETURN SPRING JF340-G-06 SP-GGgOOE-G-O7-JD RECOIL STARTER REEL JF340-G-07 SP-GG9OOE-G-O8-JD RECOIL STARTER SPRING...
  • Page 31 Fan Cover System Assy. © Part. No APA Part No. Description SP-GG9OOE-H-O1-JD SHROUD JF340-H-01 SP-GGgOOE-H-O2-JD JF340-H-02 FLANGE BOLT (M6 X 14) SP-GGgOOE-H-O3-JD FAN COVER COMP. JF340-H-03 SP-GGgOOE-H-O4-JD WIRE HARNESS CLIP JF340-H-04...
  • Page 32 Carburetor System Assy. APA Part No. Part. No Description SP-GG9OOE-I-O1-JD TUBE CLIP JD3800-B-01 SP-GG9OOE-1-O2-JD TUBE A JD3800-B-02 SP-GG9OOE-1-O3-JD TUBE B JD3800-B-03 SP-GG9OOE-1-O4-JD WIPE HARNESS CLIP JD3800-B-04 SP-GG9OOE-1-O5-JD DASHPOT CHECK VALVE JD3800-B-05 SP-GG9OOE-1-O6-JD MANUAL CHOKE STAY ASSY. JD3800-B-06 SP-GG9OOE-1-O7-JD CARBURETOR IRON GASKET JF340-1-05 SP-GG9OOE-1-O8-JD CARBURETOR ASSY.
  • Page 33 FlywheelSystem Assy. APA Part No. Part. No Description FLYWHEEL SP-GG9OOE-J-O1-JD JF340-J-01 B SP-GG9OOE-J-O2-JD SPEOIAL WOODRUFF KEY JF340-J-02 SP-GGgOOE-J-O3-JD O00LING FAN JF340-J-03 SP-GG9OOE-J-O4-JD STARTER PULLEY JF340-J-04 SP-GG9OOE-J-O5-JD JF340-J-05 FLYWHEEL NUT (M16)
  • Page 34 ignition System Assy. APAPart No. Part. No Description SP-GG9OOE-K-O1-JD SPARK PLUG CAP ASSY. JF340-K-01 SP-GG9OOE-K-O2-JD INGITION GOIL ASSY. JF340-K-02 SP-GG9OOE-K-O3-JD STOP SWITCH CORD JF340-K-03 SP-GG9OOE-K-O4-JD STOP SWITCH CORD HOLDER JF340-K-04 SP-GG9OOE-K-O5-JD JF340-K-05 FLANGE BOLT (M6 X 25) SP-GG9OOE-K-O6-JD CORD GROMMENT JF340-K-06 SP-GG9OOE-K-O7-JD CHARGE COIL ASSY.
  • Page 35 Starter Motor System Assy.. APAPart No. Part. No Description SP-GG9OOE-O1-JD STARTER MOTOR JF340-L-01 SP-GGgOOE-O2-JD SOLENOID JF340-L-02 SP-GGgOOE-O3-JD JF340-L-03 FLANGE BOLT (MSx35)
  • Page 36 ControlSystem Assy. APAPart No. Part. No Description SP-GG9OOE-M-O1-JD CONTROL ASSY. JF340-M-01 B SP-GG9OOE-M-O2-JD CONTROL BASE COMP. JF340-M-O2B SP-GGgOOE-M-O3-JD CONTROL ADJUSTING JF340-M-03 SP-GG9OOE-M-O4-JD JF340-M-04 PAN SCREW (M5 X 34) SP-GGgOOE-M-O5-JD JF340-M-05 FLANGE BOLT (M6 X 14) SP-GG9OOE-M-O6-JD GOVERNOR SPRING JF340-M-06 SP-GGgOOE-M-O7-JD THROTTLE RETURN SPRING JF340-M-07 SP-GG9OOE-M-O8-JD...
  • Page 37 iVlufflerSystem Assy. APAPart No. Part. No Description SP-GG9OOE-N-O1-JD JD3800-B-01 FLANGE BOLT (M8 X 16) SP-GGgOOE-N-O2-JD JD3800-B-02 FLANGE BOLT (M6 X 12) SP-GGgOOE-N-O3-JD MUFFLER STAY COMP. JD3800-B-03 SP-GGgOOE-N-O4-JD MUFFLER PROTECTOR SEAL JD3800-B-04 SP-GGgOOE-N-O5-JD MUFFLER SIDE PROTECTOR JD3800-B-05 SP-GGgOOE-N-OG-JD MUFF. INNER PROTECTOR COMP. JDSOOO-A-01 SP-GGgOOE-N-O7-JD JDSOOO-A-02...
  • Page 38 Air Clear|er o_° ® APA Part No. Part. No Description SP-GG9OOE-O-O1-JD AIR CLEANER COVER COMP JD3800-C-01 SP-GGgOOE-O-O2-JD AIR CLEANER ELEMENT JD3800-C-02 SP-GGgOOE-O-O3-JD JD3800-C-03 FLANGE NUT (M5) SP-GGgOOE-O-O4-JD AIR CLEANER SEPARATOR JD3800-C-04 SP-GGgOOE-O-O5-JD AIR CLEANER SEAL JD3800-C-05 SP-GGgOOE-O-O6-JD AIR CLEANER CASE OOMP JD3800-C-06 SP-GGgOOE-O-O7-JD GASKET...
  • Page 39 FuelTank System Assy. APAPart No. Part. No Description SP-GG9OOE-P-O1-JD FUEL FILLER CAP COMP JD3800-D-01 SP-GGgOOE-P-O2-JD FUEL FILTER JD3800-D-02 SP-GGgOOE-P-O3-JD FUEL TANK COMP. JD3800-D-03 SP-GGgOOE-P-O4-JD FUEL METER ASSY. JD3800-D-04 SP-GGgOOE-P-O5-JD FLAT SCREW JD3800-D-05 SP-GGgOOE-P-O6-JD FLANGE BOLT JD3800-D-06 SP-GGgOOE-P-O7-JD AIR DUCT WASHER JD3800-D-07 SP-GGgOOE-P-OS-JD TANK CUSHION WASHER...
  • Page 40 Control Box Assy APAPart No. Part. No Description SP-GG9OOE-Q-O1-JD CONTROL PANEL OOMP. JD8OOOE-E-01 SP-GGgOOE-Q-O2-JD ENGINE SWITCH ASSY. JD6500BST-E-02 SP-GGgOOE-Q-O3-JD DC 12V OUTPUT JD6500BST-E-03 SP-GGgOOE-Q-O4-JD VOLTMETER ASSY. JD6500BST-E-04 SP-GGgOOE-Q-O5-JD JD6500BST-E-05 120V REOEPTAOLE(Ru-22) SP-GGgOOE-Q-O6-JD CIRCUIT BREAKER 20A JD6500BST-E-06 SP-GGgOOE-Q-O7-JD JD6500BST-E-07 120V RECEPTACLE(L5-30) SP-GGgOOE-Q-OS-JD JD6500BST-E-08 240V RECEPTACLE(L14-30)
  • Page 41 FrameComp Assy. APAPart No. Part. No Description SP-GG9OOE-R-O1-JD FUEL TANK MOUNTING BOLT JD3800-F-01 SP-GG9OOE-R-O2-JD FRAME COMP. JDSOOO-F-02 SP-GGgOOE-R-O3-JD JO3800-F-03 FLANGE BOLT (aGX 12) SP-GG9OOE-R-O4-JD JD3800-F-04 FLANGE NUT (a8) SP-GGgOOE-R-O5-JD JD3800-F-05 MOTOR MOUNT (LEFT) SP-GG9OOE-R-OG-JD JD3800-F-06 MOTOR MOUNT (RIGHT) SP-GGgOOE-R-O7-JD JD3800-F-07 FLANGE NUT (MIO) SP-GG9OOE-R-OS-JD JD3800-F-08...
  • Page 42 Generator 18 20 19 \ lo APAPart No. Description Part. No SP-GG9OOE-S-O1-JD STATOR COVER JD6500-D-01 SP-GGgOOE-S-O2-JD STATOR ASSY. JD6500-D-02 SP-GGgOOE-S-O3-JD COOLING FAN JD6500=G=03 SP-GGgOOE-S-O4-JD BRUSH ASSY. JD3800-G=04 SP-GGgOOE-S-O5-JD TAPPING SCREW JD3800-G=05 SP-GGgOOE-S-OG-JD GENERATOR STAY JD3800-G=06 SP-GGgOOE-S-O7-JD JD8OOO-G=08 FLANGE BOLT (MGX197) SP-GGgOOE-S-OS-JD AUTO VOLTAGE REG.
  • Page 43 Wheel & HandAssy. 14./'==_ 1_(_ lO_._°; APAPart No. Description Part. No SP-GG9OOE-T-O1-JD COTTER PIN JD6500-T-01 SP-GG9OOE-T-O2-JD PLAIN WASHER JD6500-T-02 SP- GG900 E-T-O3-JD WH EEL J D8000-T-03 SP- GG900 E-T-04-J D SHAFT J D8000-T-04 SP-GG9OOE-T-O5-JD FLANGE BOLT JD6500-T-05 SP-GG9OOE-T-O6-JD VIBRATION ABSORBER JD6500-T-06 SP-GG9OOE-T-O7-JD FLANGE NUT (M8)

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