Exmark Frontrunner 4500-341 Parts Manual
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Exmark Frontrunner 4500-341 Parts Manual

Exmark mfg. co. inc. zero-turn riding mower parts manual
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FRONTRUNNER
TM
AIR-COOLED MODELS
For Serial Nos.
790,000 & Higher
Part No. 4500-341 Rev. A

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Summary of Contents for Exmark Frontrunner 4500-341

  • Page 1 FRONTRUNNER AIR-COOLED MODELS For Serial Nos. 790,000 & Higher Part No. 4500-341 Rev. A...

  • Page 3: Table Of Contents

    READ OPERATOR’S MANUAL BEFORE OPERATING OR SERVICING EXMARK EQUIPMENT. TABLE OF CONTENTS Description Page Auxiliary Hydraulic Group ... 14 Decals ... 22 Electrical Diagram 27HP... 18 Electrical Diagram 31HP... 19 Electrical Logic Schematic 27HP ... 20 Electrical Logic Schematic 31HP ... 21 Electrical Group ...

  • Page 4: Main Frame Group

    Kit, ROPS ...1 107-2102 Decals, Warning ...1 Exmark black touch up spray paint – Gloss black Includes ROPS fold pin plus hairpin, item #27. Rollover protection frame is serviced as a complete assembly only. Includes complete ROPS frame, mounting hardware, fold pivot and locking hardware, seat frame assembly item #15 and seat belt assembly item #39.
  • Page 5 MAIN FRAME GROUP...
  • Page 6 Asm, Spring Bellcrank W/Decal (RH)...1 109-2774 Asm, Spring Bellcrank W/Decal (LH) ...1 Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140). Exmark black touch up spray paint – Gloss black MAIN FRAME GROUP (cont.) Qty.
  • Page 7 MAIN FRAME GROUP (cont.)

  • Page 8: Rear Frame Group

    103-8347 Asm, Dual Rear Wheels...1 103-9045-03 Wld, Rear Frame Dual Wheel ...1 103-9051 Bearing, Thrust ...2 103-9789-03 Guard, Hose ...1 Exmark black touch up spray paint – Gloss black REAR FRAME GROUP Qty. Item Part No. 103-9868-03 103-9974 105-7699 109-2769...

  • Page 9: Pto Drive Group

    103-6814 Sheave ...1 103-6836 Spacer ...1 103-8012 Spacer, Spring ...1 Exmark black touch up spray paint – Gloss black Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on setscrew, item #2. PTO DRIVE GROUP Qty. Item Part No. 103-8073 103-8366-03...

  • Page 10: Park Brake Group

    Washer, 5/16 Std ...2 109-0132 Asm, Brake Linkage...2 103-8625-03 Wld, Brake Cross Shaft ...1 3296-59 Nut, Nyloc 3/8-16 Thin ...2 Exmark black touch up spray paint – Gloss black PARK BRAKE GROUP Qty. Item Part No. 1-513140 103-0608 103-4399 3219-3...

  • Page 11: Motion Control Group

    Wld, Lever Control (RH)...1 103-8262 Tab, Motion Cntrl ...2 Exmark black touch up spray paint – Gloss black. Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on screw, item #10 & screw, item #32 going into control shaft weldment item #21.

  • Page 12: Fuel Group

    109-7415 Control, Throttle ...2 Exmark black touch up spray paint – Gloss black Use Pro-Lock, Retaining Type (P/N 1-840023, .5ml tube) on stud threads, item #7 going into the tank. Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on fuel fitting, item #11.

  • Page 13: Engine Group 27Hp

    109-2987 Asm, Hose Oil Drain W/Plug...1 Exmark black touch up spray paint – gloss black. Use a Teflon Pipe Sealant or equivalent on threads. Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on screws, item #4, #20, #21 & #24 Includes item #3.

  • Page 14: Engine Group 31Hp

    Bracket, Air Filter ...1 109-5823 Hub, Adapter...1 Exmark black touch up spray paint – gloss black. Use a Teflon Pipe Sealant or equivalent on threads. Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on screws, item #4, #20, #22 & #24 31HP Briggs &...

  • Page 15: Auxiliary Hydraulic Group

    Item Part No. Description 109-2853 Asm, Hydraulic Power Unit ...1 109-2015 Hose, Hydraulic...1 109-2016 Hose, Hydraulic...1 109-0760 Adapter, 90°...2 109-1284 O-Ring (37° Flare #4)...1 1-603923 O-Ring (SAE #4) ...1 323-4 Screw, HH 3/8-16 x 5/8 ...2 98-5975 Washer, Spring Disc 3/8 ...2 109-2812 Asm, Cylinder W/Decal ...1 109-2856...

  • Page 16: Hydraulic Group

    109-5949-03 Arm, Idler ...1 109-0816 Belt ...1 109-0899 Hose, Hydraulic...1 Exmark black touch up spray paint – gloss black. Use Prolock, Nut Type (P/N 1-840022, .5ml tube) on setscrews, items #6. Wheel Motor Service Kits Part No. Description 103-9762 Kit, Seal ... 1 103-9763 Handle, Actuating...
  • Page 17 HYDRAULIC GROUP...

  • Page 18: Electrical Group

    103-5221 Switch, PTO...1 103-9268 Harness, Wiring (27HP) ...1 109-5593 Harness Wiring (31HP) ...1 Exmark black touch up spray paint – gloss black. Use dielectric grease on all wiring harness connectors. ■ Includes items 4 & 26. Not shown. ELECTRICAL GROUP Qty.

  • Page 19: Electrical Diagram 27Hp

    ELECTRICAL DIAGRAM – 27HP KOHLER...

  • Page 20: Electrical Diagram 31Hp

    ELECTRICAL DIAGRAM – 31HP...

  • Page 21: Electrical Logic Schematic 27Hp

    ELECTRICAL LOGIC SCHEMATIC – 27HP...

  • Page 22: Electrical Logic Schematic 31Hp

    ELECTRICAL LOGIC SCHEMATIC – 31HP...

  • Page 23: Decals Group

    Decal, Routing Belt ... 1 DECALS GROUP Qty. Item Part No. Description 109-7413 Decal, Console ... 1 103-2882 Decal, Exmark Logo ... 2 1-513747 Decal, Battery ... 1 103-2076 Decal, Caution Hot Surface ... 2 107-2112 Decal, Warning ... 1 109-2356 Decal, Motion Control ...
  • Page 24 NOTES...
  • Page 25 NOTES...

  • Page 26: Service Record

    SERVICE RECORD Description of Work Done Service Done By Date...
  • Page 27 -26-...
  • Page 28 © 2008 Exmark Mfg. Co., Inc. Industrial Park Box 808 Beatrice, NE 68310 All Rights Reserved Part No. 4500-341 Rev. A (402) 223-6300 Fax (402) 223-5489 Printed In USA...

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