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Craftsman 917.256561 Owner's Manual
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Craftsman 917.256561 Owner's Manual

Craftsman 917.256561 Owner's Manual

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CROF I'X
MODEL NUMBER 917.256561
OWNER'S MANUAL
+Assembly
• Operation
• Customer Responsibilities
- Service and Adjustments
+ Repair Parts
CAUTION:
Read
and follow
all safety
rules and instructions
before
operating
this equipment.
FOR CONSUMER
ASSISTANCE
HOT LINE, CALL THtS TOLL FREE NUMBER:
1-800-659-59t7

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Summary of Contents for Craftsman 917.256561

  • Page 1 CROF I'X MODEL NUMBER 917.256561 OWNER'S MANUAL +Assembly • Operation • Customer Responsibilities - Service and Adjustments + Repair Parts CAUTION: Read and follow all safety rules and instructions before operating this equipment. FOR CONSUMER ASSISTANCE HOT LINE, CALL THtS TOLL FREE NUMBER: 1-800-659-59t7...
  • Page 2 SAFETY RULES Safe Operation Practices for Ride-On Mowers iMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. GENERAL OPERATION ill. CHILDREN Read, understand, and follow all instructions in the manual Tragic accidents...
  • Page 3 RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will reeair or reo(ace, free of charge, any parts found ;o oe defective in material or...
  • Page 4 TABLE OF CONTENTS SAFETY RULES ............MAINTENANCE SCHEDULE ........PRODUCT SPECIFICATIONS ........3 SERVICE AND ADJUSTMENTS ......19-24 CUSTOMER RESPONSIBILITIES .....3, 15-18 STORAGE ....., ..........WARRANTY ..............TROUBLESHOOTING ........... 26-27 TRACTOR ACCESSORIES .......... REPAIR PARTS - TRACTOR ......;..30-47 ASSEMBLY ...............
  • Page 5 ........ACCESSO ATTACHMENTS These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased. Most Sears stores can order these items for you when you provide the model number of your tractor. ENGINE MAINTENANCE ENGINE OIL...
  • Page 6 • ..... CONTENTS OF HA PACK ......:1, i1,, ! Parts Bag contents shown full size Parts packed separately in carton (1) Large Flat Washer • ' Plate Mulcher Seat Steering Cassette Wheel (1) Locknut 3/8-24 Steering Boot (t) Locknut 5/16-18 (1) Hex Bolt 5/16:,18 x 1-1/4 Parts Bag Manual...
  • Page 7 ASSEMBLY Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor, all parts and hardware you assemble must be tightened securely. the correct tools as necessary to insure proper tightness. TOOLS REQUIRED FOR ASSEMBLY...
  • Page 8 ASSEMBLY Lift hood to raised position. • Slide seat until a Comfortable position is reached which Open terminal access doors, remove terminal protec- allows you to press clutch/brake pedal all the way down. tive caps and discard. If this battery is put into service after month and year Get off seat without mov+ng its adjusted oosition.
  • Page 9 ASSEMBLY INSTALL MULCHER PLATE DEFLECTOR (See Figs. 5 and=6) SHIELD Install two latch hooks to mulcher plate using screw, washer, lock washer, and weld nut as shown. NOTE: Pre-assemble weld nut to latch hook by inserting weld nut from the top with hook pointing down, •...
  • Page 10 OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. BATTERY CAUTION OR REVERSE FORWARD FAST SLOW WARNING ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF FUEL CHOKE MOWER HEIGHT DIFFERENTIAL...
  • Page 11 _--,L OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. IGNITION SWITCH L.IGHT SWITCH POSITRON ATTACHMENT...
  • Page 12 OPERATION The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend wide vision safety mask over the spectacles or standard safety glasses.
  • Page 13 OPERATION TO OPERATE MOWER (See Fig. 9) To restart movement, slowly release parking brake and clutch/brake pedal. Your tractor is equipped with an operator presence sensing Make atl turns stowly. switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.
  • Page 14 OPERATION HHN'm" !N " ....TO START ENGINE (See Fig. 8) When Operating attachments, select a ground speed that will suit the terrain and give best performance of When starting engine for the first time or if engine has run the attachment being used.
  • Page 15 ..CUSTOM BILITIES MAINTENANCE SCHEDULE FILL IN DATES AS YOU COMPLETE REGULAR SERVICE SERVICE DATES Check Brake Operation Check Tire Pressure t ## Check for Loose Fasteners v", Sharpen/Replace Utade_s Mowe Lubrication Chart Check Battery Level/Recharge Clean Battery and Terminals Check Transaxle Cooling Adjust...
  • Page 16 CUSTOMER RESPONSIBILITIES TRACTOR TO SHARPEN BLADE (See Fig. 13) Care should be taken to keep the blade balanced. Always observe safety rules when performing any mainte- unbalanced blade will cause excessive vibration and even- nance. tual damage _o mower and engine. BRAKE OPERATION •...
  • Page 17 CUSTOM RESPONSIBILITIES V-BELTS Check V-belts for deterioration and wear after 100 hours of DRAIN AIR SCREEN operation and replace if necessary. The belts are not PLUG adjustable, Replace belts if they begin to slip from wear. TRANSAXLE COOLING Keep transaxle free from build-up of dirt _nd chaff which can restrict cooling.
  • Page 18 iiii iiill CUSTOM R ESPONSIBILITIES IMPORTANT: PETROLEUM SOLVENTS, SUCH MUFFLER KEROSENE, NOT TO BE USED TO CLEAN Inspect and replace corroded muffler and spark arrester (if CARTRIDGE. THEY MAY CAUSE DETERIORATION THE CARTRIDGE. DO NOT OIL CARTRIDGE, DO NOT equipped) as it could create a fire hazard and/or damage. PRESSURIZED CLEAN CARTRIDGE°...
  • Page 19 =,u ii ii,llrl,"= n === ,'uu' =='= =H= CE AND ADJUSTMENTS r,r,unulll n ,,inn nl Depress clutch/brake pedal fully and set parking brake. CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: • Place gearshift lever in neutral (N) position,, Place attachment,clutch in DISENGAGED position.
  • Page 20 ,.... CE AND ADJUSTMENTS ..'!ll TO LEVEL MOWER HOUSING FRONT-TO-BACK ADJUSTMENT (See Figs_ 21 and 22) IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. Adjust the mower whiletractor is parked on level ground Or THE FOLLOWING FRONT-TO-SACK ADJUSTMENT driveway. Make sure tires are properly inflated (See NECESSARY, BE SURE TO ADJUST...
  • Page 21 AND ADJUSTMENTS TO REPLACE MOWER BLADE DRIVE BELT WITH PARKING BRAKE "ENGAGED" (See Fig. 23) The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake. BELT REMOVAL - NUT "A" Remove mower from tractor (See "TO REMOVE MOWER"...
  • Page 22 ;ERVICE ADJUSTMENTS TO ADJUST STEERING WHEEL ALIGNMENT TO START ENGINE WITH A WEAK BATTERY (See Fig. 27) If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straig nt forward, remove steer- ing wheel and reassemble per instructions in the Assembly CAUTION: Lead-acid batteries gener_-- section of this manual.
  • Page 23 RVICE AND ADJUSTMENTS ENGINE TO REPLACE HEADLIGHT BULB Raise hood. TO ADJUST THROTTLE CONTROL CABLE Pull bulb holder out of the hole in the backside of the (See Fig. 29) grill. The throttte control has been preset at the factory and Replace bulb in holder and push bulb holder securely adjustment should not be necessary.
  • Page 24 CE AND ADJUSTMENTS ....uiH,,i ,,nlr ......iil,i TO ADJUST CARBURETOR High speed stop is factory adjusted. not adjust damage may _esuft. (See Figs, 31 and IMPORTANT: NEVER TAMPER WITH ENGINE The carburetor has been preset at the factory and adjust- GOVERNOR, WHrCH IS FACTORY...
  • Page 25 : cx .......uu, STORAGE ENGINE Immediately prepare your tractor for storage at the end of the season or if the tractor wil! not be used for 30 days or more. FUEL SYSTEM IMPORTANT: IT IS MPORTANT TO PREVENT DEPOSITS FROM FORMING ESSENTIAL FUEL...
  • Page 26 TROUBLESHOOTIN POINTS PROBLEM CAUSE CORRECTION Will not start Out of fuel. Fill fuel tank. Engine not "CHOKED" propeny. See 'q-o START ENGtNE" in Operation section. Engine flooded. Wait several minutes before attempting to start. Bad spark plug. Replace spark plug. Dirty air filter.
  • Page 27 TROU ESHOOTING PROBLEM CAUSE CORRECTION ..Engine continues to run Faulty operator-safety presence contro! system. Check wiring, switches and connections, ]f not when operator |eaves seat corrected, contact an authorized service center! with attachment clutch department, engaged Poor cut - uneven Worn, bent or loose blade.
  • Page 28 SERVICE NOTES...
  • Page 29 TRACTOR - - MODEL NUMBER 917.256561 SCHEMATIC BLACK BATTERY FUSE 3O AMP, AMMETER STARTER BLACK ..WHITE _-¢._} © SOLENOID WHITE AL UP) SEAT SWITCH IGNITION SWITCH - -" ..(NOT OCCUPIED) WHITE t ..BLACK BLACK BLACK BLACK ' // ATTMENTCLUTCH GROUNDING...
  • Page 30 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.256561 ELECTRICAL •...
  • Page 31 - Cable, Ground 121305X Switch, Seat 140301 Switch, Ignition 4 Position 124211X Nut, Ignition 141226 Cover, Ignition Switch 1093t0X Key, Mofded, Craftsman 108236X Bracket, Switch 17021008 Screw, Hex, Tapping #10-24 x 1/2 140336 Bracket, Switch Interlock 109553X Switch, interlock, Attachment Clutch...
  • Page 32 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.256561 CHASSIS AND ENCLOSURES 51__...
  • Page 33 REPAIR PARTS TRACTOR - - MODEL NUMBER 917o256561 CHASSIS AND ENCLOSURES PART DESCRIPTION 145501 Chassis 140356 Drawbar 17490612 Screw. Thd. Roll. 3/8q6 x 3/4 Type TT STD551025 Washer 13/32 x 3/4 x 16 Gauge 146077 Bumper Snap-In 1452O6 Saddle 126471X Clip, Fuel Line t47633X0t0 Dash, Silkscreened...
  • Page 34 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.256561 DRIVE...
  • Page 35 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.256561 DRIVE PART PART DESCRIPTION DESC_PT_N 145607 Transaxle, Dana, Model Number 127783 Pulley, Idler 4360-97 123789X Arm, Idler 146682 Soring, Brake Return 123205X Retainer. Belt 123666X Pulley, Transaxle STD523715 Bolt. Hex 3/8-16 x 1-i/2 12000028 Ring, Retainer STD541437...
  • Page 36 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.256561 STEERING ASSEMBLY i:_''_-=- , _" ,'_--_'- -1 _ 27.,. "...
  • Page 37 REPAIR PARTS TRACTOR - - MODEL NUMBER 917,256561 STEERING ASSEMBLY -PART DESCRIPTION 139768 Wheel Steering Std Black 142033 Axle Asrr Front 135227 Spindle Asm Lh 135228 Spindle Asm Rh 6266H Bearing Race Thrust Harden 121748X Washer 25/32 X 1 5/8 X 16ga 19272016 Washer 27/32 X 1 I/4 X 16 Ga 12000029...
  • Page 38 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.256561 SEAT ASSEMBLY ° PART PART DESCRIPTION DESCRIPTION ..1=.__._I 4_0 :t23 .... _.ea_ ..............IZ=__.Io239Z6Y_ .... N ut.Lock=1./AoLg e.EI g.G[_5 Zinc..Bolt Shoulder 51t6-18 Unc Blkz 140551 Bracket Pnt Pivot Seat (btk) 139888 Nut Lock Hex W/Ins 5/16-18 145006...
  • Page 39 PART PART DESCRIPTION DESCRIPTION 140819 Decal Dash Instruction Operat Eng 136832 Decal Mower Drive Schematic 150683 Decal Hood Rh Craftsman 151303 Decal, Insert, Hood 150684 Decal Hood Lh Craftsman 133179 Decal Mower Qc System ..133644 Decal Maint Customer Sears Dom...
  • Page 40 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.256561 ENGINE <_ "¢• _"_"IL_ _¸ ..OPTIONAL EQUIPMENT Spark Arrester...
  • Page 41 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.256561 ENGINE PART DESCRIPTION 151273 Control Throt Paddle 32 22 17720410 Screw Hex Thd Cut 1/4-20x5/8 T 150465 Engine B&s 19hp, Model No. 42A707, Type No. 1624 -01 149723 Muffler Exhaust 144069 Exhaust Asm. Left 144068 Exhaust Asm.
  • Page 42 REPAIR PARTS TRACTOR - = MODEL NUMBER 917.256561 MOWER LIFT 29_i_ y_/21 _gT- ----4 32 /...
  • Page 43 REPAIR PARTS TRACTOR - = MODEL NUMBER 917.256561 MOWER LiFT PART DESCRIPTION 136973 Wire Assy., Inner. with Plunger 145117 Shaft Asm. Lift 105767X Pin Groove 12000002 E Ring #5133-62 19211621 Washer 21/32 x 1 x 21 Ga, t20183X Bearing Nylon 125631X Grip Handle Fluted 122365X...
  • Page 44 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.256561 MOWER DECK 43 ¸ •33 113 111 ,rill _115 15---_ 19---_...
  • Page 45 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.256561 MOWER DECK PART PART DESCRIPTION DESCRIPTION 144393 133943 Mower Deck Assembly, 42" Washer, Hardened STD533107 Bolt 140084 Arm, Idler 138017 122052X Bracket Asm Fr. Sway Bar Spacer, Retainer 138440 140086 Bracket Asm Deck 42" Sway Bar Spring, Torsion, Brake STD624008 141043...
  • Page 46 REPAIR PARTS TRACTOR-- MODEL NUMBER 917.256561 DANA TRANSAXLE - MODEL NUMBER 4360-97 2° • 66 ¸...
  • Page 47 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.256561 DANA TRANSAXLE = MODEL NUMBER 4360=97 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 132671 Housing, Upper 124639X Shaft, Idler 2274J Screw, Tapping, Large 120472X Spacer .633 x .87 x .755 1/4-20 x .734 105928X Sprocket, 9 Teeth (Reverse)
  • Page 48 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.256561 BRIGGS & STRATTON ENGINE - MODEL NUMBER 42A707, TYPE NUMBER 1624-01 634A 552A 220 _ 219 _ 284A...
  • Page 49 REPAIR PARTS TRACTOR = = MODEL NUMBER 917.25656! BRIGGS & STRATTON ENGINE - MODEL NUMBER 42A707, TYPE NUMBER 1624.-01 [358, GASKET SET ! J861 PUMP REPA!R K_ CARBURETOR _===_ 202 _635...
  • Page 50 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.256561 BRIGGS & STRAI-rON ENGINE = MODEL NUMBER 42A707, TYPE NUMBER 1624-01 i_ 258 209A 0 s92...
  • Page 51 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.256561 BRiGGS & STRATTON ENGINE - MODEL NUMBER 42A707, TYPE NUMBER 1624-01 1los8 o w.E.'s.A.uAL! rlo19 LABELK,T "_ REQUIRES SPECIAL TOOLS TO INSTALL. SEE REPAIR INSTRUCTION MANUAL. 308A ..............306 ..........
  • Page 52 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.256561 BRIGGS & STRATTON ENGINE MODEL NUMBER 42A707, TYPE NUMBER 1624-01 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 94764 ScreW, Sems ..497074 Cylinder Assembly 222511 Washer, Spring 399265 Bushing 94834 Screw, Sems 391086...
  • Page 53 REPAIR PARTS TRACTOR - = MODEL NUMBER 917.256561 BRIGGS & STRA37"ON ENGINE - MODEL NUMBER 42A707, TYPE NUMBER 1624-01 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 223882 Washer. Governor Crank, Inside 272645 * Gasket, Base 224995 Shield, Fuel Spray 224816 Baffle, Air, Cylinder #2 394358...
  • Page 54 SERVICE NOTES...
  • Page 55 SUGGESTED GUIDE FOR SiGHTiNG SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL SIGHTING SIGHT AND HOLD THIS LEVEL WiTH SKY LINE OR TREE. 15 ° MAX. & Operate your Tractor up and down the face of slopes (not greater than 15°), never across the face.
  • Page 56 CRAFTZMI:IN ° OWNER'S 19 HP TWIN CYLINDER ELECTRIC START MANUAL 42" MOWER 6 SPEED TRANSAXLE LAWN TRACTOR MODEL NO. Each tractor has its own model number. Each engine has its own model number. 917.256561 The model number for your tractor will be found on the. model plate located under the seat, The model number for your engine wilt De found on the blower housing of the engine.