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Information contained in this document is subject to change without notice. Printed in USA GRAPHIX ADVANTAGE and GSP are registered trademarks and FasTrack is a trademark of Gerber Scientific Products, Inc. HPGL is a trademark of Hewlett-Packard Company. Windows is a registered trademark of Microsoft Corporation in the U.S.
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FCC WARNING This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications.
TABLE OF CONTENTS INTRODUCTION......................1 ATTENTIONS AND CAUTIONS ......................1 CUSTOMER SUPPORT ........................2 CHAPTER 1 INSTALLATION PROCEDURES .............. 4 PREPARING THE CUTTER ENVIRONMENT..................4 UNPACKING AND SETTING UP THE CUTTER................... 5 Cutter box contents.......................... 6 CUTTER PARTS and COMPONENTS....................7 CONTROL PANEL ..........................
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Example of a FasTrack Cutter Setup Sheet .................. 34 GENERAL SETTINGS ......................... 35 TOOLKIND SELECTION........................35 To select a TOOLKIND........................35 SHEET-OFF / PAGE MODE ........................ 36 Page commands ..........................36 To set the SHEET-OFF / PAGE MODE..................37 REPLOT FACTOR ..........................38 To set the replot factor ........................
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MATERIAL COMPATIBILITY ....................... 74 PHYSICAL DIMENSIONS FasTrack Series ..................75 Imperial dimensions in inches and pounds (*Desk-Top model) ............ 75 Metric dimensions in millimeters and kilograms (*Desk-Top model)..........75...
INTRODUCTION Congratulations on purchasing a FasTrack™ cutter, one of the most versatile single-tool cutters on the market. It is fast, reliable, of high quality, and easy to use. You can find information on setting up and operating your FasTrack cutter as follows: T The FasTrack Cutter Quick Reference : a booklet designed to help you get your cutter operating as quickly as possible.
CUSTOMER SUPPORT Gerber is pleased to provide you with excellent system support. Refer to the information below to determine which group to call for service. If possible, please use a phone that is close to your system. For Hardware If you require assistance installing or operating your FasTrack cutter,...
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T GRAPHIX ADVANTAGE serial number (6-digit bolded number on the security block) T GRAPHIX ADVANTAGE, Windows, MS-DOS, and hardware utilities disks T GRAPHIX ADVANTAGE, Windows, and MS-DOS user manuals T The names of any output devices, such as a printer Note: To find the GSP system ID number and the serial number, open GSP Setup, click on System Information, and select System Id.
CHAPTER 1 INSTALLATION PROCEDURES PREPARING THE CUTTER ENVIRONMENT The location where you set up your equipment is very important. Please ensure that it meets the following conditions: T Power supply of 100 to 120 VAC 50/60 Hz or 200 to 240 VAC 50/60 T Ambient Conditions Operating environment - Temperature: 41°F to 104°F (5°C to 40°C)
35.5" UNPACKING AND SETTING UP THE CUTTER When unpacking the cutter, check whether all parts described below in Cutter box contents are included. Consult your distributor if anything is missing. See Chapter 7 for dimensions. T Lifting the machine out of the box should be done by two people. T Protect the cutter from firm shocks.
2. Remove all plastic wrapping materials. 3. Remove the pieces of foam, which protect the tool head during transportation. 4. If you had your cutter delivered with a stand, please refer to the mounting instructions that came with it. Cutter box contents A.
CUTTER PARTS and COMPONENTS Chapter 1, Installation...
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The numbers in the diagram match the parts described below. 1. Control Panel: Indicator LEDs and control keys. 2. Power Switch: Turns the cutter on or off. 3. Carriage Cover: For safety reasons, the cutter will not work with the cover open.
CONTROL PANEL Use the control panel to access different modes and alter several settings in order to fine tune the cutter for your needs. The numbers in the diagram match the keys described below. For detailed information on the functions of the keys, see Understanding the Control Panel on page 18.
Do not use sharp or pointed tools like pens or pencils to press control panel keys. Press the keys with your fingertips only. CONNECTING THE CUTTER TO THE COMPUTER Serial interface The serial RS-232C interface enables the cutter to be connected to and controlled by an RS-232C compatible host computer system.
CONNECTING THE POWER CABLE 1. Make sure the cutter’s power switch is turned off. 2. Plug the cutter end of the power cable into the connector at the back of the cutter. 3. Plug the other end of the power cable into an electrical outlet of the correct voltage and with a proper grounding.
INSTALLING KNIFE HOLDERS OR PENS At the right side of the cutter head, you will find a pivoting mounting bracket. Opening this bracket will enable you to install a full range of cutting and drawing tools. Because you will be performing a test cut with a knife, make sure that you install a knife with a well-adjusted depth as described in Adjusting the Knife Depth, page 44 in Chapter 4.
LOADING MATERIAL You can load either cut-sheet or roll material. Follow the procedure below for the type of material you are loading. To load cut-sheet material 1. Close the protective cover (1). 2. Make sure the pressure rollers (2) are up. If they are not lift them up using the material hold lever (6).
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place. The right pressure roller’s movement is limited so that it can never be positioned incorrectly. 7. Always make sure that all pressure rollers are completely inside the sheet of material you want to load, so that the rollers do not run on the very edge of the material.
To load roll material 1. Close the protective cover (1). The numbers in parentheses refer to the numbers on the illustration on page 13. 2. Make sure the pressure rollers (2) are up. If they are not, put them up using the material hold lever (6).
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rollers, you will feel and hear it click into place. The right pressure roller's movement is limited so that it can never be positioned incorrectly. Always make sure that both pressure rollers are at least 0.2" (5 mm) inside the edge of the material. Do not let the rollers run on the very edge of the material.
To straighten the material edge using the auto-sheet-off utility The auto-sheet-off mechanism of the cutter can easily cut the front edge of a new roll of material straight as well as cut off a sheet of material from a roll, to be used as a separate sheet. To do this, proceed as follows: 1.
CHAPTER 2 CUTTER CONTROLS UNDERSTANDING THE CONTROL PANEL The control panel contains 12 keys that perform one or more functions, such as positioning the tool head, selecting online mode, performing test cuts, changing settings, and more. All of the keys and their functions are described in detail below.
In online mode you can: T Set a new origin T Initiate a sheet-off action T Browse through the parameter settings without changing them In offline mode, you are in control of the cutter and can alter the cutter settings such as Tool Force Speed...
PAGE key The PAGE key is available only in online mode. It has two functions: PAGE T Function 1: To perform the Auto-Sheet-Off function. The position REPLOT where the auto-sheet-off occurs depends on the situation. If no design has been cut at the spot where the tool head is parked when pressing the PAGE key, the cutter will auto-cut at the present location.
Menu keys The MENU selection keys allow you to cycle through the various cutter parameters to view or change them. The parameters that can be modified are TOOL, FORCE, SPEED, ACCELERATION, and PAGE LENGTH. Each is listed on the control panel. The selected parameter is shown with an LED.
GENERAL PROCEDURE TO CHANGE SETTINGS ON THE CUTTER 1. Make sure you have power to the cutter and that the cutter is in the offline mode. If you start with the cutter off (no power), T and there is no material loaded, the cutter will be in offline mode, which is indicated by the ONLINE LED being off.
TOOL SELECTION The four tools listed on the control panel are actually four different sets of tool parameters. For each of the four tools you can register and store specific values for TOOLKIND (knife, drawing pen, or pounce) FORCE SPEED ACCELERATION OFFSET (knives only) POUNCING GAP (pouncing only).
For cutting jobs, use only tools set to KNIFE. For plotting jobs, use only tools set to PEN. For pouncing jobs, use only tools set to POUNCE. When TOOL-UP is selected, the FORCE adjustment refers to the FORCE that will be used for automatic sheet-off.
FORCE SELECTION Force is the amount of downward pressure applied by a tool. You are able to adjust the amount of tool pressure applied by an individual tool so that you can cut varying thicknesses of material correctly or set the correct amount of pressure for a pen.
Force settings are shown by one LED for the first range and combinations of LEDs for the second and third ranges. Since the actual numbers are not on the control panel, consult these tables to find the numerical equivalent of the LEDs shown. First Range (15 - 100 grams) Force settings in the first range are indicated by one blinking LED to indicate the cutting force.
SPEED SELECTION The speed selection allows you to set the tool-down speed, the speed at which the tool moves through the material. 1. Switch the cutter offline . 2. Using the MENU selection keys, select the SPEED option (LED next to SPEED must be on).
There are three reasons for using a PAGE LENGTH: T The length of material set for the PAGE LENGTH is pulled off the roll before the cutting job starts, thus preventing material from being pulled off the roll at high speed and acceleration. High speed movements— up to 40 ips, (1000 mm/s) and 4.0 G—can be achieved only when the material can move freely without having to be pulled off the roll during a job.
The cutting range is not limited by the Page Length that you have set. If a design that exceeds the shuffle length is sent to the cutter, it will react as follows: T The first vector that exceeds the limit will be cut using reduced speed for the distance exceeding the limit.
AVAILABLE VALUES/SETTINGS FOR PARAMETERS - IMPERIAL SYSTEM All speeds are given in inches per second. SPEED 100% TOOL 1 TOOL 2 TOOL 3 TOOL 4 Tool-Up All accelerations are given in G (m/s²). ACCEL. 100% TOOL 1 TOOL 2 TOOL 3 TOOL 4 Tool-Up All forces are given in grams (1 g = 0.01 Newton)
AVAILABLE VALUES/SETTINGS FOR PARAMETERS, METRIC SYSTEM All speeds are given in centimeters per second. SPEED 100% TOOL 1 TOOL 2 TOOL 3 TOOL 4 Tool-Up All accelerations are given in G (m/s²). ACCEL. 100% TOOL 1 TOOL 2 TOOL 3 TOOL 4 Tool-Up All forces are given in grams (1 g = 0.01 Newton)
CHAPTER 3 CUTTER SETTINGS and SPECIAL FUNCTIONS INTRODUCTION Most of the frequently-used settings are available directly from the keyboard. However, when setting up the cutter, you must fine tune it to match the computer setup. Furthermore, the MENU mode operation gives you access to the setup sheet, allowing you to change special functions that are not used frequently.
The cutter now plots a menu selection line (example below). MENU: xx.xx: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 SHOW You can now plot a complete setup sheet with all the settings and options or any of the 32 lines, each showing a single setting and its options.
GENERAL SETTINGS The general setting parameters, lines 1 through 7 on the setup sheet, influence the cutter’s reactions to commands given by the computer or initiated at the control panel. In the general settings menu, you can set TOOLKIND, PAGE MODE, REPLOT FACTOR and SMOOTHING. Here's an example from the setup sheet on the previous page: 1.
SHEET-OFF / PAGE MODE This is a combination of two parameters: sheet-off and page mode. You can select any one of three page modes with the auto sheet-off feature turned on or off. T With the auto-sheet-off part, you can enable or disable the automatic sheet-off facility.
A: Original origin. B: End point last vector C: New origin with Page Mode 1 D: New origin with Page Mode 2 To set the SHEET-OFF / PAGE MODE 1. Using the ½ and ¾ (left and right slew) keys, position the pen above selection 5 in the menu selection line.
REPLOT FACTOR If you want to make multiple copies of a design, the easiest way is to send the job from your computer. However, you can also use the replot factor in the cutter. Using the replot factor, it is possible to request more than 10 copies when the automatic replot utility is used.
SMOOTHING Smoothing rounds sharp corners. It can be set on or off. Depending on your choice, the cutter cuts obtuse angles differently. If the complementary angle (n) between two consecutive vectors A and B is larger than the smoothing angle, the cutter will slow down and cut a sharp corner (1).
COMMUNICATION SETTINGS For your cutter to communicate with your host computer, the communication settings on both machines must match exactly. In the Setup sheet, they can be found in lines 8 to 16: Communication: Default 1 Default 2 Default 3 Default 4 Default 5 User Def...
To change the serial communication settings In line 8, choose one of the preinstalled sets or the User Defined selection. If you need to use the User Defined option, alter the settings one by one until they match the desired values. 6.
LANGUAGE SETTINGS Your cutter can understand two different graphic languages, MH-GL/2 (HPGL™/2 - compatible) and MC-GL (Calcomp Compatible). So that you can fully use them, settings for them are available in the cutter setup mode. In the setup sheet, the language settings are in lines 17 to 32. Command Set: MH-GL/2 MC-GL...
the software. The cutter can be set up to ACCEPT or IGNORE these commands. When using MC-GL, twelve settings are available. Please refer to your software manual to look for the necessary values if this language is needed. To change language settings 1.
CHAPTER 4 FINE TUNING THE CUTTER The FasTrack cutter provides a step-by-step method to help beginning users achieve excellent cutting quality. Once you have more experience with your cutter, you will be able to fine tune your cutter quickly and accurately.
ADJUSTING THE KNIFE DEPTH Two types of high quality knife holders are available for FasTrack cutters, a standard knife holder, and an optional knife holder with a vernier to adjust the depth. Regardless of which type of knife holder you use, adjusting the knife depth is very important to ensure high quality outputs.
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3. Make a manual test cut on a small piece of material of the same type that you will be using. 4. Examine the test cut. The top layer should be cut completely and you should be able to see a slight scratch on the backing when peeling it off, but no scratches from the underside of the backing.
To adjust the knife depth of the optional knife holder 1. Loosen the base of the cutting knife. To do this, take the base in your left hand and twist the ring slightly. 2. Take the base and the ring in your left hand and twist the shaft until the knife point protrudes only a very small amount, about 0.008"...
FEATURES OF THE OPTIONAL KNIFEHOLDER For some applications more precise adjustment in the depth of the knife blade is helpful. For those applications, Gerber can provide you with an optional knife holder featuring a vernier that allows you to adjust the depth of the knife in increments of 0.0004"...
SETTING THE CUTTING PRESSURE / TEST SQUARES You are cutting a test square to see if you need to adjust the cutting pressure as described in Force Selection, page 25, in Chapter 2. You should cut your design with the lowest possible pressure that permits easy weeding.
The diagrams below illustrate the results of incorrectly measured offsets. Pointed corners: The offset is larger than the actual knife offset. In this case, a square corner will look like the example to the right. The cutting direction is indicated by the arrow.
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The flashing LED on the LED bar now shows the BASE OFFSET VALUE. Depending on the LED which is flashing, the base value can range from 0.004" (0.1 mm) to 0.04" (1 mm) as shown below. 0.1mm 0.2mm 0.3mm 0.4mm 0.5mm 0.6mm 0.7mm 0.8mm 0.9mm 1mm 6.
Your FasTrack cutter can very easily be set up to perform pouncing applications. For optimum quality, Gerber recommends using the optionally available soft cutting mat for pouncing applications. This cutting mat allows a better penetration of the pyramid-shaped pouncing pin.
PERFORMING A TEST CUT To check if the cutter is fully functional, there is an integrated demonstration test cut routine, which can be done without using a computer. To perform this demo cut: 1. Load some material (cut-sheet or roll) into the cutter. 2.
EPROM and EEPROM versions) as well as all the user definable settings, such as tool speeds, acceleration, forces, offset values, etc. This information is useful if you need to contact your Gerber distributor or technical support 2. Load a sheet of B-size (11" X 17") paper or larger into the cutter.
CHAPTER 5 CUTTER MAINTENANCE and TROUBLESHOOTING In this chapter, you will learn: T How to keep your cutter in good shape and prevent problems by regularly performing some easy, daily maintenance. T How to pinpoint and correct problems that might occur. CLEANING and DAILY MAINTENANCE Your cutter, knives, and pens will work better and last longer if you keep them clean and perform a few simple daily maintenance tasks.
can cause the material to slip, resulting in inaccurate cuts or incorrect material transport. T For a light cleaning, brush them with a soft-bristle brush, such as a paintbrush or toothbrush. While brushing, rotate the rollers manually to make sure they are clear of paper dust and thoroughly clean. T For a more thorough cleaning, run an 18"...
4. Place the base back on the holder and twist it tightly. To clean the cutter T Use a soft cloth to clean paper dust and particles off the platen, the drive roller cover, the cutting mat, the Y-axis rail, and the protective cover.
2. Cut a strip of vinyl 0.3" (8 mm) wide and its length depending on the size of your cutter. Stick this strip into the cutting groove. 3. Complete this procedure by sticking the new cutting mat into the cutting groove. To replace the knife blade in the standard knife holder 1.
To replace the knife blade in the optional knife holder with vernier 1. Take the body in one hand and unscrew the base until it comes completely off. 2. Pull the old blade out of the holder and insert a new one. 3.
To replace the auto-sheet-off knife When you frequently use the auto-sheet-off utility, it is a good practice to regularly clean the knife and to replace it when it starts to wear. 1. Unscrew the ring (1) that secures the auto-sheet-off knife. 2.
TROUBLESHOOTING This section gives a summary of problems that might occur during day-to- day use of your cutter and some hints how to determine the cause of the problem. 1. Power switch is turned on, but the cutter does not operate. T Is the cutter’s protective cover closed? T Is the power cable connected to the cutter? T Is the cutter connected to a power outlet with the specified voltage?
To check the communication settings 4. Communication problems are the most frequent errors. Therefore, we have included a step-by-step procedure for you to use to reset the computer's serial communication settings to match the cutter's factory default settings and run a test cut. 7.
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15. Save this file onto a floppy diskette or your hard-drive. 16. Exit the text editor and return to the MS-DOS prompt. 17. Make sure you are in the directory where the file is located. 18. Type following command: copy TEST.PLT COM1 (If your cutter is connected to COM1) copy TEST.PLT COM2 (If your cutter is connected to COM2) 19.
ENTER to display an error code on the LED bar. To return your cutter to normal operation, switch it off and then on. If you still get the same error message, please contact your Gerber distributor and be prepared to give the following information: serial number, type, error message displayed, and a description of the malfunction.
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ERROR CODE 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% POSITION TIME OUT MOVING COIL POSITION TIME OUT PEN MOTOR \ \ \ OVER CURRENT MOVING COIL OVER CURRENT PEN MOTOR OVER FORCE MOVING COIL OVER FORCE PEN MOTOR MOVING COIL A/D FAILURE \ \ \ PEN MOTOR A/D FAILURE...
Recoverable system errors Use the Error Code chart below to determine the error code being displayed by the LED bar. Then use the chart at the bottom of the page to determine the possible cause and corrective action. ERROR CODE 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% IMPOSSIBLE AUTO- ONLINE RECOG.
Communication errors Communication errors are caused by a problem in the communication between the cutter and the host computer. They can be caused by errors related to the communication settings, errors due to a defective handshake, or command format errors in the ESCAPE sequences. Use the Error Code chart below to determine the error code being displayed by the LED bar.
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POSSIBLE CAUSE and SUGGESTED ACTION Framing error. Overrun error. Parity error. Check the Communication Settings, page Bias is less than EOB code. 40, in Chapter 3. Check-sum difference cutter vs. host. Data between bias and EOB too large. Not enough ESC-parameters. Not enough ESC-parameters.
Language errors Language errors occur when command data from the host computer does not match the data format of the command mode currently activated on the cutter’s side. The error can be caused by a difference in command type or by a syntax error. Use the Error Code chart below to determine the error code being displayed by the LED bar.
CHAPTER 6 CUTTER OPTIONS and ACCESSORIES, OPTIONS and ACCESSORIES FOR FasTrack CUTTERS Cutting Mat (Set - 3 pcs) Standard knife holder without depth indication including one blade angle 45°, offset 0.5 mm and one spring High-Quality, Long-Life Blades (Tungsten Carbide) for Standard Knife Holder Blades 30°...
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This page intentionally left blank. Chapter 6, Cutter Options and Accessories...
CHAPTER 7 MATERIAL COMPATIBILITY and DIMENSIONS MATERIAL COMPATIBILITY FasTrack-650 ¾ Desktop Model (Stand available) ¾ Maximum Material width: 30 inch Roll / 34 inch Cut-Sheet 750 mm Roll / 850 mm Cut-Sheet ¾ Maximum cutting width : 25 inch 630 mm FasTrack-750 ¾...
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PHYSICAL DIMENSIONS FasTrack Series Imperial dimensions in inches and pounds (*Desk-Top model) FasTrack-650 FasTrack-750 FasTrack-1000 FasTrack-1300 Length Width 21 (DT*) / 26 Height 13 (DT*) / 46 Weight Metric dimensions in millimeters and kilograms (*Desk-Top model) FasTrack-650 FasTrack-750 FasTrack-1000 FasTrack-1300 Length 1205 1355...
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INDEX language............71 recoverable..........68 unrecoverable..........65 acceleration selection ........27 even tension ambient conditions ..........4 roll material..........16 attention captions..........1 attentions and cautions ........1 auto sheet-off knife replacement ........61 FasTrack 1000 auto-sheet-off........... 17 pressure rollers........14, 16 fine tuning ............
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to set............28 page mode............36 language set..............37 computer graphics ........42 Page Mode 0 ........... 36 user, changing ..........32 Page Mode 1 ........... 36 language settings Page Mode 2 ........... 36 change ............43 parameter settings plot LED ..............
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(CU6TCEM7UGT U/CPWCN %QOOGPV%CTF Please take a moment to complete this questionnaire and mail it to Gerber Scientific Products or fax to 860-290-5568. We are working hard to produce documentation that will meet your needs. We value your comments. Name:__________________________________ Phone: ______________________________...
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