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INSTALLATION
Install the master cylinder
assembly
[1],
holder [2]
and
upper bolt [3). and
lower
bolt
[4).
NOTE:
• Install
the master cylinder
holder
with the "UP" mark
[5) facing up.
- -lllilliii!IJ
•
Align
the end of
the
master
cylinder with
the
handlebar
punch
mark.
Tighten the front
master cylinder holder upper bolt first,
then
the
lower bolt
to the specified
torque.
TORQUE:
9.9 N·m
(1.0
kgf
·m
,
7.3
l
bHt)
Install
the
brake
hose [1), new sealing washers [2), and
brake
hose
oil
bolt
[3).
NOTE:
•
Route
the hose properly (page
1-24
).
Tighten
the oil bolt
to
the
specified
torque.
TORQUE:
34 N·m
(3.5
kgf·m
,
25 lbf-ft)
Fill and bleed the front brake hydraulic system
(page
18-7).
Except
'17
model
Install
the starter switch (page 20-11
).
CRF450R:
REAR MASTER CYLINDER
REMOVAL/INSTALLATION
Drain
the
rear brake hydraulic system
(page
18-6).
Remove
the
brake pedal
(page
18-18).
\1\ihen removing
the
Remove the brake hose oil bolt
[1),
sealing washers [2],
brake
hose
bolt.
and
brake hose [3].
cover
the
end of
the
Remove
the
master cylinder mounting bolts [4] and rear
hose
to prevent
contamination.
master cylinder [5].
Secure
the hose to
Installation
is in the reverse
order
of
removal.
prevent brake fluid
NOTE:
from
leaking
out.
•
Always
replace
the sealing
washers with new ones.
•
Route the hose properly (page
1-24).
TORQUE:
Rear master
cyl
inder
m
ounting bolt:
13 N·m
(1.3
kgf·m
,
10 lbHt)
Brake
hose
oil
bolt:
34 N·m
(3.5
kgf·m,
25 lbf.ft)
Install
the brake
pedal
(page
18-18).
Fill
and bleed the
rear brake hydraulic
system (page
18-
7).
HYDRAULIC BRAKE
[1)
Align
18-13
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