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Fujitsu AOUH36KWAS4 Installation Manual
Fujitsu AOUH36KWAS4 Installation Manual

Fujitsu AOUH36KWAS4 Installation Manual

Outdoor unit

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AIR CONDITIONER
OUTDOOR UNIT
Contents
1. SAFETY PRECAUTIONS ....................................................................... 1
1.1. IMPORTANT! Please read before starting ................................... 1
1.2. Special precautions ..................................................................... 1
1.3. Precautions for using R32 refrigerant .......................................... 2
2. PRODUCT SPECIFICATION ................................................................. 4
2.1. Installation tools ........................................................................... 4
2.2. Accessories ................................................................................. 5
2.3. Pipe requirements ....................................................................... 5
2.4. Electrical requirements ................................................................ 8
2.5. Additional charge amount ............................................................ 8
2.6. Operable conditions of temperature ............................................ 8
3. INSTALLATION WORK .......................................................................... 9
3.1. Installation dimensions ................................................................ 9
3.2. Mounting the unit ....................................................................... 10
3.3. Removing and replacing part ..................................................... 11
3.4. Drain installation ........................................................................ 11
3.5. Pipe installation ......................................................................... 11
3.6. Sealing test ................................................................................ 12
3.7. Vacuum process ........................................................................ 12
3.8. Additional charging .................................................................... 13
3.9. Electrical wiring .......................................................................... 13
4. HOW TO OPERATE DISPLAY UNIT .................................................... 16
4.1. Various setting methods ............................................................ 16
4.2. Outdoor unit low noise operation function ................................. 17
4.3. Changing the current limit function ............................................ 17
5. CHECK RUN ........................................................................................ 17
5.1. Things to confirm before starting the check run......................... 17
5.2. Restrictions applicable when performing the check run ............ 18
5.3. Operating procedure for check run ............................................ 18
5.4. Check run judgment failure display ........................................... 19
5.5. Re-display check run results ..................................................... 20
5.6. Automatic wiring correction memory reset ................................. 20
6. TEST RUN ............................................................................................ 20
6.1. TEST RUN method .................................................................... 20
7. ERROR CODE ..................................................................................... 20
7.1. In the event of an error .............................................................. 20
7.2. Error location display ................................................................. 20
7.3. Error code display ...................................................................... 21
8. PUMP DOWN ....................................................................................... 21
9. FINISHING ........................................................................................... 22
9.1. Installing insulation .................................................................... 22
10. CUSTOMER GUIDANCE ................................................................... 22
Installation must be performed in accordance with the requirement of NEC and CEC by
authorized personnel only.
INSTALLATION MANUAL
1. SAFETY PRECAUTIONS
1.1. IMPORTANT! Please read before starting
This air conditioning system meets strict safety and operating standards.
As the installer or service person, it is an important part of your job to install or service the
system so it operates safely and efficiently.
For safe installation and trouble-free operation, you must:
• Carefully read this instruction booklet before beginning.
• Follow each installation or repair step exactly as shown.
• Observe all local, state, and national electrical codes.
• Pay close attention to all warning and caution notices given in this manual.
WARNING:
This symbol refers to a hazard or unsafe practice which can result in
severe personal injury or death.
This symbol refers to a hazard or unsafe practice which can result in
CAUTION:
personal injury and the potential for product or property damage.
• Hazard alerting symbols
Electrical
If Necessary, Get Help
These instructions are all you need for most installation sites and maintenance conditions.
If you require help for a special problem, contact our sales/service outlet or your certified
dealer for additional instructions.
In Case of Improper Installation
The manufacturer shall in no way be responsible for improper installation or maintenance
service, including failure to follow the instructions in this document.
1.2. Special precautions
When Wiring
ELECTRICAL SHOCK CAN CAUSE SEVERE PERSONAL INJURY OR DEATH. ONLY A
QUALIFIED, EXPERIENCED ELECTRICIAN SHOULD ATTEMPT TO WIRE THIS SYS-
TEM.
• Do not supply power to the unit until all wiring and tubing are completed or reconnected
and checked.
• Highly dangerous electrical voltages are used in this system. Carefully refer to the wir-
ing diagram and these instructions when wiring. Improper connections and inadequate
grounding (earthing) can cause accidental injury or death.
• Ground (earth) the unit following local electrical codes.
• Connect all wiring tightly. Loose wiring may cause overheating at connection points and
a possible fire hazard.
When Transporting
Be careful when picking up and moving the indoor and outdoor units. Get a partner to
help, and bend your knees when lifting to reduce strain on your back. Sharp edges or thin
aluminum fins on the air conditioner can cut your fingers.
When Installing...
...In a Ceiling or Wall
Make sure the ceiling/wall is strong enough to hold the unit's weight. It may be necessary
to construct a strong wood or metal frame to provide added support
...In a Room
Properly insulate any tubing run inside a room to prevent "sweating" that can cause drip-
ping and water damage to walls and floors.
...In Moist or Uneven Locations
Use a raised concrete pad or concrete blocks to provide a solid, level foundation for the
outdoor unit. This prevents water damage and abnormal vibration.
...In an Area with High Winds
Securely anchor the outdoor unit down with bolts and a metal frame.
Provide a suitable air baffle.
...In a Snowy Area (for Heat Pump-type Systems)
Install the outdoor unit on a raised platform that is higher than drifting snow.
PART No. 9300793117-03
For authorized service personnel only.
Safety/alert
.
En-1

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Summary of Contents for Fujitsu AOUH36KWAS4

  • Page 1 INSTALLATION MANUAL AIR CONDITIONER OUTDOOR UNIT PART No. 9300793117-03 For authorized service personnel only. 1. SAFETY PRECAUTIONS 1.1. IMPORTANT! Please read before starting This air conditioning system meets strict safety and operating standards. As the installer or service person, it is an important part of your job to install or service the system so it operates safely and efficiently.
  • Page 2 When Connecting Refrigerant Tubing CAUTION • Keep all tubing runs as short as possible. • Use the flare method for connecting tubing. • For the air conditioner to work appropriately, install it as written in this manual. • Apply refrigerant lubricant to the matching surfaces of the flare and union tubes before •...
  • Page 3 CAUTION 2-8 Checks to electrical devices • Repair and maintenance to electrical components shall include initial safety checks 1 General and component inspection procedures. 1-1 Installation • If a fault exists that could compromise safety, then no electrical supply shall be con- •...
  • Page 4 Explanation of symbols displayed on the indoor unit or outdoor unit. CAUTION This symbol shows that this product 9 Charging procedures uses a low burning velocity material. If WARNING • In addition to conventional charging procedures, the following requirements shall be the refrigerant is leaked and exposed followed.
  • Page 5 For connection electrical cable fixing. · Remove the three mounting screws. · Remove the switch cover. 2.3.1. Connectable indoor unit capacity type (Outdoor unit: AOUH36KWAS4) Adapter K: [in (mm)] An adapter may be required to 36 model [1/2 (12.70) → 3/8 (9.52)] connect the indoor unit.
  • Page 6 2.3.3. Connectable indoor unit capacity type (Outdoor unit: AOUH24KWAS3) Outdoor port Capacity indoor unit Power source Standard port size [in (mm)] Power supply 208/230 V ~ 60 Hz cable 1/4 (6.35) / 3/8 (9.52) 7 - 9 1/4 (6.35) / 3/8 (9.52) 7 - 15 Connection 1/4 (6.35) / 1/2 (12.70)
  • Page 7 ■ Limitation of refrigerant piping length Outdoor port Capacity indoor unit Standard port size [in (mm)] CAUTION 1/4 (6.35) / 3/8 (9.52) 7 - 12 • The total maximum pipe lengths and height difference of this product are shown in 1/4 (6.35) / 3/8 (9.52) 7 - 15 the table.
  • Page 8 1 Φ 208/230V (60Hz) Operating range 187 to 253 V Cable Cable size Remarks AOUH36KWAS4 : 10 AWG AOUH24KWAH3 : 10 AWG 2 cable + Ground (Earth), AOUH24KWAS3 : 12 AWG Power supply cable Label (Refrigerant charge) 1 Ø 208/230 V...
  • Page 9 3.1. Installation dimensions 3. INSTALLATION WORK Obtain the approval of the customer when selecting the location of installation and install- ing the unit. WARNING • Do not install where there is the danger of combustible gas leakage. WARNING • Do not install the unit near heat source of heat, steam, or flammable gas. •...
  • Page 10 ■ Multiple outdoor unit installation CAUTION • Do not install the outdoor unit in two stage if the drain water may freeze. • Provide at least 10 in (250 mm) of space between the outdoor units if multiple units • Otherwise the drainage from the upper unit may form ice and cause a malfunction of are installed.
  • Page 11 Since the drain water flows out of the outdoor unit during heating operation, install the drain 3.3. Removing and replacing part pipe and connect it to a commercial 5/8 in (16 mm) hose. (Reverse cycle model only) When installing the drain pipe, plug all the holes other than the drain pipe mounting hole in the bottom of the outdoor unit with putty so there is no water leakage.
  • Page 12 ■ • Outer panel may be distorted if fastened only with a wrench. Be sure to fix the elemen- Flare connection tary part with a holding wrench (spanner) and fasten with a torque wrench (refer to below diagram). Do not apply force to the blank cap of the valve or hang a wrench, etc., on the CAUTION cap.
  • Page 13 Evacuation procedure 3.9. Electrical wiring (1) Remove the blank caps of the gas pipe and liquid pipe and check that the valves are closed. WARNING (2) Remove the charging port cap. (3) Connect a vacuum pump and a pressure gauge to a charging hose and connect it •...
  • Page 14 ■ Connection diagrams CAUTION • The primary power supply capacity is for the air conditioner itself, and does not include the concurrent use of other devices. 36 model • If the electrical power is inadequate, contact your electric power company. 1,2: Power line •...
  • Page 15 (2) Conduit plate removal 18 model • Remove the 3 mounting screws. 1,2: Power line 3: Control line • Remove the conduit plate. OUTDOOR UNIT INDOOR UNIT (Inter-unit) INDOOR UNIT A TERMINAL Power lines TERMINAL UNIT A 208/230 V 208/230 V 208/230 V Conduit plate Disconnect switch...
  • Page 16 (6) Fix the conduit with the supporters as shown below. (9) Install the switch cover. Conduit (Power supply cable) Supporter Outdoor unit Switch cover 30 in 54 in 54 in 54 in (756 mm) (1,360 mm) (1,360 mm) (1,360 mm) or less or less or less...
  • Page 17 ■ Setting method 4.2. Outdoor unit low noise operation function (1) Be sure to disconnect the power source or turn off the breaker. (2) Change the DIP switch setting according to the required setting. CAUTION • Various settings can be adjusted by changing DIP switches and push switches on the board of the outdoor unit.
  • Page 18 (3) Press the “CHECK” switch for 3 seconds or more again. Check run is initiated. 5.2. Restrictions applicable when performing the • When check run is initiated, all LEDs from A to F will flash. (Preliminary check run operation) • The LED for each indoor unit will switch off in order as check for each unit is •...
  • Page 19 [How to record the contents] NOTE: *1: By using this function, the wiring is automatically corrected according to the piping. • Fill the displayed results according to the following example. Example 1) When piping A to D is connected but the wires for B and C are connected in *2: When correcting the wiring manually, please disconnect the power supply or turn off reverse.
  • Page 20 (3) Press “TEST RUN” switch for more than 3 seconds. 5.5. Re-display check run results The POWER / MODE LED flashes once. • If you wish to check the automatic wiring correction contents, by briefly pressing the TEST RUN / PUMP DOWN “CHECK”...
  • Page 21 7.3. Error code display Error code Error type 11.3 Serial communication error • While the error is occurring, briefly press SW1. The error code is displayed. 11.4 Serial communication error during operation Example) Coil error (Error cord = 9A.1) 16.5 Communication error between controller and outdoor unit 22.1 Indoor unit capacity error...
  • Page 22 (3) To start operation, press the [PUMP DOWN] switch*2 for 3 seconds or press after the 9. FINISHING power has been on for 3 min. TEST RUN / 9.1. Installing insulation PUMP DOWN *2: Push switch (SW1) • Determine the thickness of the insulation material by referring to Table A. Table A, Selection of insulation (for using an insulation material with equal heat transmission rate or below During pump down, the LED (POWER/MODE) will flash 3 times consecutively.

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