Download
Share
Print this page
  1. Manuals
  2. Brands
  3. TMG Manuals
  4. Air Compressor
  5. TMG-ACE85
  6. Product manual

TMG -ACE85 Product Manual

80 gallon 7.5 hp electric air compressor
Hide thumbs

Advertisement

Quick Links

Download this manual
TMG-ACE85
PRODUCT MANUAL
v2024.05.22
80 GALLON 7.5 HP
ELECTRIC AIR COMPRESSOR
Please read and understand the product manual completely before assembly
Check against the parts list to make sure all parts are received
Wear proper safety goggles or other protective gears while in assembly
Do not return the product to dealer. They are not equipped to handle your requests.
Missing parts or questions on assembly?
Please call: 1-877-761-2819 or email: cs@tmgindustrial.com

Advertisement

loading
Need help?

Need help?

Do you have a question about the TMG-ACE85 and is the answer not in the manual?

Questions and answers

Related Manuals for TMG TMG-ACE85

Summary of Contents for TMG TMG-ACE85

  • Page 1 TMG-ACE85 PRODUCT MANUAL v2024.05.22 80 GALLON 7.5 HP ELECTRIC AIR COMPRESSOR Please read and understand the product manual completely before assembly Check against the parts list to make sure all parts are received Wear proper safety goggles or other protective gears while in assembly Do not return the product to dealer.
  • Page 2 Electric Stationary Air Compressor (230V, single phase/80 gallon , 7.5 HP ) Instructions for Installation/Set-up, Operation, Maintenance, & Storage This belt-driven compressor has a 2-stage 3-cylinder pump, made with a heavy-duty cast iron cylinders for long life, and a compact design rated for 175 maximum PSI. Its continuous-duty rating ensures long-lasting performance, and its cast iron pump head ensures superior heat dissipation.
  • Page 3 TABLE OF CONTENTS EQUIPMENT PROTECTION QUICK FACTS......................2 TABLE OF CONTENTS............................3 ABOUT YOUR AIR COMPRESSOR..........................4 SPECIFICATIONS..............................5 COMPONENT IDENTIFICATION..........................6 SAFETY SIGNAL WORDS............................7 HAZARD SIGNAL WORD DEFINITIONS........................7 SAFETY LABELING..............................8 SAFETY DECAL LOCATIONS..........................8 SAFETY DECALS..............................9 INITIAL SET-UP..............................10 STEP 1. INSPECT & UNPACK..........................10 STEP 2. ASSEMBLY...............................10 STEP 3.
  • Page 4 You must also provide personal instruction on how to safely set-up and operate the air compressor and remain available to answer any questions a renter/borrower might have. Owner’s Manuals are available from TMG at 1-877-761-2819.
  • Page 5 SPECIFICATIONS Model # TMG-ACE85 FLOW OUTPUT Max. Pressure Rating 175 PSI Volume Rating @ 90PSI 15 CFM Receiver Capacity 80 gal. POWER REQUIREMENTS Dedicated NEMA Receptacles 6-50R Volts 230V Amps MOTOR Horsepower 7.5 HP DIMENSIONS / COMPONENTS Length 38” Width 24”...
  • Page 6 COMPONENT IDENTIFICATION 1. Ball Valve: On/Off control for pressurized airsupply from receiver tank (not the output pressure). A regulator and/or quick connect fittings can attach to its ½” NPT outlet. A regulator should be installed for pressure regulation purposes. 2. Quick Connector: quick connect fittings. 3.
  • Page 7 SAFETY SIGNAL WORDS Hazard Signal Word Definitions This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. DANGER indicates a hazardous situation, which if not avoided, will result in death or serious injury.
  • Page 8 SAFETY LABELING Safety Decal Locations ALWAYS make sure safety labels are in place and in good condition. If a safety label is missing or not legible, order new labels from TMG Product Support at 1-877-761-2819. On-Product Warning Labels Location Warning decal numbers...
  • Page 9 Safety Decals...
  • Page 10 INITIAL SET-UP Step 1. Inspect & Unpack Upon receipt, inspect air compressor for missing or damaged parts. Verify that it is the compressor you ordered. See “Component Identification” section of this manual for a diagram of the compressor and its components. ...
  • Page 11 Step 3. Select Suitable Location WARNING:Lifting hazard The compressor is heavy. Ensure that proper lifting equipment is available to unload and move compressor to installation site. Location Criteria:  Location must be inside an enclosed building  Where no flammable vapors, dusts, and gases are present. ...
  • Page 12 2. Unbolt the compressor feet by removing the bolts, washers and nuts. Figure 7 Bolt & Washer Discard them after removal. (Figure 7) 3. Lift and remove the compressor from the pallet using a hoist. 4. Situate unit in chosen location and bolt in place. (Use 5/8” bolts and washers.
  • Page 13 The connections on must be torqued to 17.7 Lbf-in (2 Nm). This unit must be connected to a 230V circuit with a minimum rating of 40 amps. Do not use this unit on a 208V circuit of any kind. Model TMG-ACE85 Front View - Pressure Switch...
  • Page 14 OPERATION Follow Operation Safety Rules Before starting the compressor, review the safety rules found below and throughout the manual. WARNING Failure to follow safety rules may result in serious injury or death to the operator or bystanders. Instruct Operators. Owner must instruct all operators in safe set-up and operation. Do not allow anyone to operate the compressor who has not read the Owner’s Manual.
  • Page 15 Start-Up Procedures CAUTION: Break-in period Before initial use, open the ball valve and run the compressor without air tools attached and through open air line for 30 minutes to break-in pump parts. 1. Verify that the pressure switch is in the OFF position. (Figure 11) 2.
  • Page 16 Attaching/Disconnecting Air Hose and Tools CAUTION: High pressure stream hazard High-pressure air stream can pierce skin and underlying tissues, leading to serious injury and possible amputation. Such an injection injury can result in blood poisoning and/or severe tissue damage. High-pressure air stream can also cause flying debris and possible surface damage.
  • Page 17 WARNING: Risk of bursting Drain air receiver tank daily or after each use to prevent moisture buildup in the air tank. Serious injury or death may occur from a tank explosion caused by moisture induced tank corrosion. For Malfunction During Operation Immediately turn off the compressor if any of the following conditions arise during operation: ...
  • Page 18 MAINTENANCE & REPAIR WARNING: Maintenance hazards ALWAYS disconnect, lock out and tag the main power supply and then release air pressure from the receiver tank before cleaning, adjusting, or servicing the compressor. Make sure all guards and shields are replaced before re-starting. Maintenance Schedule Summary Item Frequency...
  • Page 19 Keep Compressor Clean Do not allow air intakes to become blocked. If dust or debris accumulates in the compressor, clean with a damp cloth or soft bristle brush. Note: Do not spray compressor with a garden hose or pressure washer. Water may enter the compressor and cause damage to the motor and pump.
  • Page 20 5. Adjust the motor pulley by shifting the motor so that the belt runs Figure 15 1/2” parallel to the straight edge. 6. If necessary, use a gear puller to move the motor pulley. Tighten set screw after motor pulley is positioned 7.
  • Page 21 TROUBLESHOOTING This section provides a list of the more frequently encountered compressor malfunctions, their causes and corrective actions. Some corrective actions can be performed by the operator or maintenance personnel, but others may require assistance of a qualified electrician or Service Center. PROBLEM POSSIBLE CAUSE Motor does not turn.
  • Page 22 PARTS LIST AND DIAGRAM Assembly Diagram...
  • Page 23 Parts List PART NO. DESCRIPTION PART NO. DESCRIPTION Air tank, 80gallon Tank plug A Magnetic starter Ball valve 1/2” NPT Base plate of magnetic starter Unload pipe Ø6mm Pressure gauge Y5， RED175PSI Air pump 3090G Belt B1854 Pressure switch 0~175PSI Belt guard A Quick connector 1/4”...
  • Page 24 Pump Diagram...
  • Page 25 Pump Parts List PART NO. DESCRIPTION PART NO. DESCRIPTION Blot M10×45 Spring washer ø8 Spring washer ø10 Bolt M8×20 Head cover A Pulley Air filter Plain washer ø10-40 Tee coupling M33x1.5 Blot M10×25 Elbow M33x1.5 Blot M8×45 Air pipe Spring washer ø8 Paper washer for head cover Hand cover B Valve plate A...
  • Page 26 Circuit diagram PART NO. DESCRIPTION Heat relay protection AC relay Button on the magnetic starter Pressure switch...
  • Page 27 APPENDIX A: LUBRICANTS AND COMPATIBILITY The following table lists materials that are suitable or not recommended for use with synthetic oil. As some oil escapes into the compressed air, all components that come into contact with the air (i.e., piping, filters, hoses, tools, etc.) must be compatible with synthetic oil.