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Pfeiffer Vacuum TPG 366 MAXIGAUGE Operating Instructions Manual
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Pfeiffer Vacuum TPG 366 MAXIGAUGE Operating Instructions Manual

Pfeiffer Vacuum TPG 366 MAXIGAUGE Operating Instructions Manual

Total pressure measuring and control unit
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OPERATING INSTRUCTIONS
EN
Translation of the Original
TPG 366 MAXIGAUGE
Total pressure measuring and control unit

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Summary of Contents for Pfeiffer Vacuum TPG 366 MAXIGAUGE

  • Page 1 OPERATING INSTRUCTIONS Translation of the Original TPG 366 MAXIGAUGE Total pressure measuring and control unit...
  • Page 2 Dear Customer, Thank you for choosing a Pfeiffer Vacuum product. Your new total pressure measuring and control unit is designed to support you in your individual application with full performance and without malfunctions. The name Pfeiffer Vacuum represents high-quality vacuum technology, a comprehensive and complete range of top-quality products and first-class service.
  • Page 3 Proper use Foreseeable improper use Responsibilities and warranty Operator requirements Personnel qualification 2.8.1 Ensuring personnel qualification 2.8.2 Personnel qualification for maintenance and repair 2.8.3 Advanced training with Pfeiffer Vacuum Operator requirements Product description Design, construction Display elements Controls Interfaces 3.4.1 Mains connection 3.4.2 Ground terminal...
  • Page 4 Table of contents Configuring Ethernet Operation Operating modes Measuring mode 8.1.1 Changing measurement channel 8.1.2 Switching gauges on and off 8.1.3 Displaying measured values 8.1.4 Identifying the gauge Parameter mode Configuring parameters Switching function parameters Gauge parameters 9.2.1 "DEGAS FILAMENT" parameter 9.2.2 "FULLSCALE"...
  • Page 5 11.3 Updating firmware Malfunctions Shipping Recycling and disposal 14.1 General disposal information 14.2 Dispose of a total pressure measuring and control unit Service solutions by Pfeiffer Vacuum Technical data and dimensions 16.1 Technical data 16.2 Dimensions Appendix 17.1 Units of pressure 17.2 Gas throughputs...
  • Page 6 List of tables List of tables Tbl. 1: Applicable documents Tbl. 2: Variants Tbl. 3: Abbreviations used Tbl. 4: Controls Tbl. 5: Switching functions Tbl. 6: Status of the Ethernet connection Tbl. 7: Functional principle of buttons Tbl. 8: Switching function parameters Tbl.
  • Page 7 List of figures List of figures Fig. 1: Disconnect device in accordance with EN 61010-1 Fig. 2: Front panel Fig. 3: Connections on the rear side Fig. 4: Indicator Fig. 5: Parameter or bar graph Fig. 6: Switch-points, parameter mode and input lock Fig.
  • Page 8 Variants You can find the part number on the rating plate of the product. Pfeiffer Vacuum reserves the right to make technical changes without prior notification. The figures in this document are not to scale. Dimensions are in mm unless stated otherwise.
  • Page 9 About this manual The work described in this document is only permitted to be performed by persons with the appropriate technical qualifications (expert personnel) or who have received the relevant training from Pfeiffer Vac- uum. 1.3 Conventions 1.3.1 Instructions in the text Usage instructions in the document follow a general structure that is complete in itself.
  • Page 10 Setpoint (switch-point) UART Universal asynchronous receiver transmitter (electronic switching to establish digital serial interfaces) Tbl. 3: Abbreviations used 1.4 Trademark proof ● FullRange ® is a trademark of Pfeiffer Vacuum GmbH. ● MaxiGauge ® is a trademark of Pfeiffer Vacuum GmbH. 10/74...
  • Page 11 Safety instructions according to product life stages All safety instructions in this document are based on the results of a risk assessment. Pfeiffer Vacuum has taken into account all the relevant life stages of the product. Risks during installation DANGER Danger to life due to electric voltage High voltages exist inside the device.
  • Page 12 ► Only operate the unit in a dry environment. ► Operate the unit away from fluids and sources of moisture. ► Do not switch on the unit if fluid has entered it. Instead contact Pfeiffer Vacuum Service. ► Always disconnect the power supply before cleaning the unit.
  • Page 13 ► Only operate the unit in a dry environment. ► Operate the unit away from fluids and sources of moisture. ► Do not switch on the unit if fluid has entered it. Instead contact Pfeiffer Vacuum Service. ► Always disconnect the power supply before cleaning the unit.
  • Page 14 Safety Risks during disposal WARNING Health hazard through poisoning from toxic contaminated components or devices Toxic process media result in contamination of devices or parts of them. During maintenance work, there is a risk to health from contact with these poisonous substances. Illegal disposal of toxic sub- stances causes environmental damage.
  • Page 15 Safety 2.4 Proper use The total pressure measuring gauge and control unit are used together with the Pfeiffer Vacuum Active- Line gauges to measure total pressures. Typical applications are measurement, monitoring and process control tasks in vacuum systems. Use the product according to its intended purpose ►...
  • Page 16 ─ Customer with Pfeiffer Vacuum service training ─ Pfeiffer Vacuum service technician 2.8.3 Advanced training with Pfeiffer Vacuum For optimal and trouble-free use of this product, Pfeiffer Vacuum offers a comprehensive range of courses and technical trainings. For more information, please contact Pfeiffer Vacuum technical training.
  • Page 17 Product description 3 Product description 3.1 Design, construction ® MaxiGauge Fig. 2: Front panel 1 USB connection (type A) Controls 2 Indicator Fig. 3: Connections on the rear side 1 Connections "sensor 1" to "sensor 6" for gauges Ground terminal 2 "control" connection for control functions Mains connection 3 "relay"...
  • Page 18 Product description 3.2 Display elements Display text in this manual Both lines of the display text are separated in this manual by a vertical dash (Line 1 | Line Display elements of the unit Fig. 4: Indicator 1 Switch-points Unit of pressure or voltage 2 Parameter or bar graph Measurement channel status (measurement channel 1–3) 3 Parameter mode or input lock...
  • Page 19 Product description Measurement channel status Fig. 7: Measurement channel status 1 Error High vacuum sensor 2 Correction factor (COR) Measuring channel 3 Degas Offset 3.3 Controls Designation Functions (depending on operating mode) Parameter ● Change to parameter mode ● Select parameter/group ●...
  • Page 20 Product description Fig. 8: Mains connection with IEC 320 C13 socket Connecting to the mains power supply ► Recommendation: Route the mains voltage through a switched power distributor if the device is installed in a control cabinet. ► Use a suitable mains cable with earthed conductor (3 × 1.5 mm ) if the mains plug is not compati- ble with your system.
  • Page 21 Product description Fig. 9: Gauge connection (6-pin Amphenol C 091 B socket) 1 Identification Analog mass (measurement signal -) 2 Earth (GND) Screening, shielding 3 Signal input (measuring signal 0 to +10 V DC) Supply voltage (+24 V DC) 3.4.4 "control" connection DANGER Danger to life due to dangerous contact voltage Voltages above 30 V (AC) or 60 V (DC) are considered dangerous in accordance with IEC 61010.
  • Page 22 Product description Fig. 11: "relay" connection (25-pole D-Sub socket) 1, 7 Ground (GND) 16, 17, 18 Switching function 4 19, 20, 21 Switching function 5 +24 V (DC), 200 mA 4, 5, 6 Switching function 1 22, 23, 24 Switching function 6 8, 9, 10 Switching function 2 3, 14, 15...
  • Page 23 You will need all the data from the rating plate to safely identify the product when communicating with Pfeiffer Vacuum. ► To ensure clear identification of the product when communicating with Pfeiffer Vacuum, always keep all of the information on the rating plate to hand.
  • Page 24 Product description 3.6 Scope of delivery ● Total pressure measuring and control unit ● Mains cable ● Cable connector for the "control" connection ● 4 collar screws with synthetic nipples ● 2 rubber feet ● Rubber strip ● Installation instructions ● Operating instructions Unpacking the product and checking completeness of the shipment 1.
  • Page 25 Transport and storage 4 Transport and storage 4.1 Transporting product NOTICE Damage caused by incorrect transport Transport in unsuitable packaging or failure to install all transport locks can result in damage to the product. ► Comply with the instructions for safe transport. Packing We recommend keeping the transport packaging and original protective cover.
  • Page 26 Installation 5 Installation Observe the ambient conditions ► Install and operate the unit within the permissible ambient conditions. 5.1 Installing device in a 19" rack NOTICE Damage caused by overheating The ambient temperature must not exceed the permissible operating temperature of the unit. ►...
  • Page 27 Installation Fig. 18: Device installation Installing device in the rack module adapter 1. Recommendation: Install the slide rails in the rack frame for safe and easy installation of heavy rack module adapters. 2. Push the device into the rack module adapter. 3.
  • Page 28 Installation Procedure 1. Support the device from below to relieve the front panel. 2. Push the device into the switchboard cut-out. 3. Fasten the device using 4 screws. 5.3 Using device as a desktop device NOTICE Damage caused by overheating The ambient temperature must not exceed the permissible operating temperature of the unit. ►...
  • Page 29 Installation 5.5 Connecting to mains power supply DANGER Danger to life due to electric voltage High voltages exist inside the device. When touching parts that are live, there is a risk of death. If there is visible damage, there is a risk of fatal injury when commissioning the device. ►...
  • Page 30 (COM) to an IP address. You an access the virtual COM interfaces using every program that supports series interfaces (e.g. terminal program, LabView, etc.). Depending on the protocol setting, communication with the device is either via the Mnemonic or Pfeiffer Vacuum protocol. 30/74...
  • Page 31 Commissioning Fig. 22: Outil de configuration Ethernet Ethernet Configuration Tool ● The "Device Info" tab displays basic information about the selected device. ● The automatic or manual network setting is made in the "Network Settings" tab. ● In the "Virtual Serial Port" tab, you can assign a separate COM port to each device and/or gener- ate a new COM port.
  • Page 32 Using Ethernet Configuration Tool 1. Recommendation: Contact your network administrator before you start the configuration. 2. Recommendation: Update the operating system before you start the Ethernet configuration. 3. Open the Pfeiffer Vacuum Download Center in the browser. 4. Enter "Ethernet Configuration Tool" as the keyword.
  • Page 33 Operation 7 Operation Operation Description Press button Press button for longer than one second > 1s Do not press button Press buttons simultaneously Tbl. 7: Functional principle of buttons 33/74...
  • Page 34 Operating modes 8 Operating modes 8.1 Measuring mode Measuring mode is the default operating mode of the device for displaying measured values or status messages. ● Displaying a bar graph (where required) ● Displaying a measured value per measurement channel ● Displaying status messages per measurement channel 8.1.1 Changing measurement channel You can use the "Measurement channel"...
  • Page 35 Operating modes Fig. 25: Measuring range 8.1.4 Identifying the gauge The unit reads the gauge identification (line 1) and the measuring point names (line 2, default = empty) for the current measurement channel and displays these for 5 seconds, for example: ●...
  • Page 36 Operating modes Fig. 28: Select parameter group Measurement mode Parameter Display Edit group parameter parameter Power on < < >10 s >10 s Fig. 29: Read/write parameter groups and parameters Change parameters 1. Press the "Parameter" button to switch to parameter mode. –...
  • Page 37 Operating modes 6. Use the "UP" and "DOWN" arrow buttons to change the value. – Press button < 1 s: Change value incrementally – Press button > 1 s: Change value continuously 7. Press the "Parameter" button to save the change. –...
  • Page 38 The upper switching function (setpoint high) defines the pressure at which the switching function is switched off if the pressure rises. Setting the threshold values Pfeiffer Vacuum recommends setting the upper threshold value 1/2 decade above the low- er threshold value or the lower threshold value 1/2 decade below the upper threshold val- Indicator...
  • Page 39 Configuring parameters Indicator Description SETPOINT 1 LOW | 5.00-4 Limit of the lower threshold value (gauge-dependent) If the gauge type changes, the device automatically adjusts the threshold value if necessary. SWITCH-POINT 1 H | 1500 Limit of upper threshold value (gauge-dependent) If the gauge type changes, the device automatically adjusts the threshold value if necessary.
  • Page 40 ● SLOW: The device does not respond to minor measured value fluctuations and thus responds more slowly to measured value changes. Pfeiffer Vacuum recommends this setting for precise comparison measurements.
  • Page 41 Configuring parameters Fig. 31: Examples of measured value filters fast, normal and slow (from left to right) Setting measured value filter ► Use the parameter to set the desired measured value filter. 9.2.4 "OFFSET" parameter The "OFFSET" parameter defines the offset value in the current unit of measurement and recalibrates to the current measured value.
  • Page 42 Configuring parameters Setting measuring point name ► Enter a measuring point name with a maximum of 8 characters, using capital letters, spaces or numbers. 9.3 Gauge control The gauge control group encompasses displaying and editing/entering parameters used to define how gauges are switched on or off. If only gauges without a control option are connected, the group is not available.
  • Page 43 Configuring parameters ► Select "S 1". – The gauge on measurement channel 1 automatically switches the gauges off. ► Select "S n". – The gauge on measurement channel n automatically switches the gauges off. 9.3.3 "THRESHOLD VALUE ON" parameter The "THRESHOLD VALUE ON" parameter defines the activation threshold value when using the gauge on another channel to switch on.
  • Page 44 Configuring parameters Gauge type TPR/PCR PKR/IMR/PBR CMR/APR (PPT 200 AR / (MPT 200 AR / (CPT 200 AR) RPT 200 AR) HPT 200 AR) F.S. = 1 F.S. = 10 F.S. = 100 1 × 10 to 1 × 10 1 ×...
  • Page 45 Configuring parameters Gauge type TPR/PCR CMR/APR (PPT 200 AR / RPT 200 AR) (MPT 200 AR) (HPT 200 AR) (CPT 200 AR) Parameter UNIT BAUD RATE USB RANGE EXT ERROR RELAY PENNING-UR BARGRAPH / GRAPH RS485 ADDRESS PROTOCOL BACKLIGHT SCREENSAVER CONTRAST LCD STANDARD CHARGING LANGUAGE...
  • Page 46 Configuring parameters Setting switching behavior of error relay ► Use the parameter to set the desired switching behavior of the error relay. 9.4.5 "PENNING-UR" parameter NOTICE Unintentional results with controller connected Switch relay not dependent on pressure. Starting the test program can lead to unintentional results on the connected control.
  • Page 47 9.4.8 "PROTOCOL" parameter The "PROTOCOL" parameter defines the protocol of the serial interface (RS-485, USB-B, Ethernet). ● AUTOMATIC: Automatic detection (ex factory) ● PFEIFFER VACUUM: Pfeiffer Vacuum protocol ● MNEMONIC 3 CHAR: Mnemonics protocol Setting protocol of serial interface ► Use the parameter to set the protocol of the serial interface.
  • Page 48 Configuring parameters Setting contrast ► With the parameter, set the contrast to a value between 0 and 100 % (full contrast). – Ex factory = 40 % 9.4.12 "LOAD DEFAULTS" parameter The "LOAD DEFAULTS" parameter allows you to reset all parameters set/changed by the user to the default values (factory settings).
  • Page 49 USB storage media The device does not recognize all USB storage media automatically, for instance if they do not comply with the USB standard. Try using a different storage medium first before con- tacting your nearest Pfeiffer Vacuum Service Center. Parameter Description...
  • Page 50 Configuring parameters Setting interval for measured data recording ► Use the parameter to set the interval for recording measured data to 1 s, 10 s, 30 s, 1 min, 1 % DEVIATION for measured value changes ≥ 1 % or 5 % DEVIATION for measured value changes ≥...
  • Page 51 Configuring parameters Display Description RUNNING The device is saving or loading the CSV file. Formatting in progress. The device is deleting the files. DONE Saving or loading is complete. The formatting process is complete. Deleting of the files is complete. ERROR An error has occurred.
  • Page 52 < 9.7.1 "SOFTWARE VERSION" parameter The "SOFTWARE VERSION" function shows the unit's firmware version (program version). This infor- mation is useful if you need to contact Pfeiffer Vacuum. Display software version ► Call up the software version with this parameter. 9.7.2 "HARDWARE VERSION" parameter The "HARDWARE VERSION"...
  • Page 53 ─ An 8-digit checksum is then displayed, for example 0x12345678. Testing the program memory 1. Press both arrow keys simultaneously. 2. Contact Pfeiffer Vacuum Service if the error persists when the test is repeated. 9.7.9 "EEPROM TEST" parameter The "EEPROM TEST" function tests the unit's parameter memory.
  • Page 54 Configuring parameters 9.7.12 "RECALIBRATION" parameter The "RECALIBRATION" function shows the data of the next recalibration. After the set date is reached, "RECALIBRATION REQUIRED!" is displayed. Setting date of next recalibration ► Use the parameter to set the date of the next recalibration as desired. 54/74...
  • Page 55 Decommissioning 10 Decommissioning Switching off unit 1. Switch off the unit at the mains switch. 2. In the case of rack installation or switchboard installation: Switch off the unit centrally using the switched mains distributor. 3. Wait for at least 10 seconds before switching back on again, so that the unit can reinitialize. 55/74...
  • Page 56 ► Operate the unit away from fluids and sources of moisture. ► Take special precautions if there is a risk of dripping water. ► Do not switch on the unit if fluid has penetrated into it, instead contact the Pfeiffer Vacuum Serv- ice Center.
  • Page 57 The device does not recognize all USB storage media automatically, for instance if they do not comply with the USB standard. Try using a different storage medium first before con- tacting your nearest Pfeiffer Vacuum Service Center. Updating the firmware with a USB storage medium (USB type A) 1.
  • Page 58 ─ Update is done. Fig. 32: USB Update Tool Updating firmware with the USB Update Tool (USB type B) 1. Open the Pfeiffer Vacuum Download Center in the browser. 2. Enter "USB Update Tool" as the keyword. – The display lists the available software.
  • Page 59 Maintenance 4. Connect the device to the PC using a USB cable (type A/B). 5. Start the USB Update Tool. 6. Select the COM interface from the selection list. 7. Click on "Connect". 8. Go to the "Release Notes" tab. –...
  • Page 60 In case of a malfunction, an error message appears and the error relay opens. Permanent error If the error persists even after it has been acknowledged and/or the gauge has been re- placed several times, please contact your nearest Pfeiffer Vacuum Service Center. Error Possible cause...
  • Page 61 ► Comply with the notices for safe shipment. Decontamination subject to charge Pfeiffer Vacuum decontaminates products not clearly declared "Free of contamination" at your expense. Safe shipping of the product ► Do not ship microbiological, explosive or radioactively contaminated products.
  • Page 62 – Potentially contaminated components that come into contact with media 14.2 Dispose of a total pressure measuring and control unit Pfeiffer Vacuum total pressure measuring and control units contain materials that you must recycle. 1. Dismantle the electronic components. 2. Separate the components into recyclable materials.
  • Page 63 We are always focused on perfecting our core competence – servicing of vacuum components. Once you have purchased a product from Pfeiffer Vacuum, our service is far from over. This is often exactly where service begins. Obviously, in proven Pfeiffer Vacuum quality.
  • Page 64 Service solutions by Pfeiffer Vacuum 5. Prepare the product for transport in accordance with the provisions in the contamination declaration. a) Neutralize the product with nitrogen or dry air. b) Seal all openings with blind flanges, so that they are airtight.
  • Page 65 Technical data and dimensions 16 Technical data and dimensions 16.1 Technical data Parameter Value Usage For rack installation, control panel installation or as a tabletop device Weight < 2.2 kg Tbl. 24: General Parameter Value Voltage 100 – 240 V (AC) ±10% Frequency 50 –...
  • Page 66 Technical data and dimensions Parameter Value Voltage +24 V (DC) ±5% Ripple < ±1% Current 0-1 A (per channel) Power 25 W (per channel) Fuse 1.5 A (per channel) with a PTC element, self-resetting after switching off the unit or un- plugging the gauge plug.
  • Page 67 Technical data and dimensions Parameter Value Contact settings (see chapter “"relay" connection”, page 21) Connection Tbl. 32: Switching function relay Parameter Value Quantity Response time ≤ 10 ms Tbl. 33: Error signal (error) Parameter Value Contact type Zero-potential two-way contact Load max.
  • Page 68 Technical data and dimensions Parameter Value Baud rate 9600 Connection (see chapter “"RS-485" connector”, page 22) Tbl. 37: RS-485 interface Parameter Value Protocol FAT file system File processing in ASCII format Tbl. 38: USB interface (type A) Parameter Value Protocol ACK/NAK, ASCII with 3 character mnemonics or PV protocol Data format...
  • Page 69 Technical data and dimensions 16.2 Dimensions 198.1 161.5 210.4 Fig. 33: Dimensions TPG 366 Dimensions in mm 69/74...
  • Page 70 Appendix 17 Appendix 17.1 Units of pressure Unit mbar Torr / mm Hg mbar 1 · 10 0.75 1000 1000 1 · 10 0.01 0.01 1 · 10 1 · 10 7.5 · 10 0.75 1 · 10 0.01 1000 Torr / mm Hg 1.33 133.32 1.33...
  • Page 71 ETL LISTED The products TPG 361, TPG 362 and TPG 366 - conform to the UL standards UL 61010-1 and UL 61010-2-030. - are certified to the CAN/CSA standards CAN/CSA C22.2 No. 61010-1-12 and CAN/CSA C22.2 No. 61010-2-030. 4010094...
  • Page 72 DIN EN IEC 61326-1:2022 DIN EN IEC 61000-6-3:2022 DIN EN IEC 63000:2019 The authorized representative for the compilation of technical documents is Mr. Tobias Stoll, Pfeiffer Vacuum GmbH, Berliner Straße 43, 35614 Asslar, Germany. Signature: Pfeiffer Vacuum GmbH Berliner Straße 43...
  • Page 73 EN IEC 61326-1:2021 EN IEC 63000:2018 The manufacturer's authorized representative in the United Kingdom and the authorized agent for compiling the technical documentation is Pfeiffer Vacuum Ltd, 16 Plover Close, In- terchange Park, MK169PS Newport Pagnell. Signature: Pfeiffer Vacuum GmbH Berliner Straße 43...