– COUNTRY CODES = homologation Switzerland New Zealand periodical inspections. country (I, UK, A, ...). Denmark Canada and are to be supplied to the aprilia Offi- Japan cial Dealer as reference data for the pur- use and maintenance Habana 50/125 - Habana Custom 50/125...
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The use of medicins, alcohol and drugs or Most road accidents are caused by the psychotropic substances notably increases driver’s lack of experience. To drive the vehicle it is necessary to be in the risk of accidents. NEVER lend the vehicle to beginners and, possession of all the requirements pre- Be sure that you are in good psychophysi- in any case, make sure that the driver has...
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Rigorously observe all road signs and na- Avoid obstacles that could damage the ve- Always keep both hands on the handlebars tional and local road regulations. hicle or make you lose control. and both feet on the footboard (or on the footrests), in the correct driving posture.
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If necessary, have the vehicle inspected by an aprilia Official Dealer, who should care- Any modification of the vehicle will result in fully check the frame, handlebars, suspen- the invalidity of the guarantee.
ONLY ORIGINALS which implies the following obligations for the owner: For only vehicles over 50 cm Before starting, always wear a correctly – new homologation; Any modification of the vehicle and/or the fastened crash helmet. Make sure that it is –...
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Avoid hanging bulky, heavy and/or danger- Do not carry any bag if it is not tightly se- Do not exceed the maximum load allowed ous objects on the handlebars, mudguards cured to the vehicle. for each side-bag. and forks: the vehicle might respond more Do not carry bags which protrude too much When the vehicle is overloaded, its stability slowly in turns and its manoeuvrability...
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1) Left rear-view mirror 5) Battery 10) Kick starter not provided in the version) 6) Fuse carrier 11) Centre stand 2) Left inspection cover 7) Passenger grab rail 12) Side stand 3) Central inspection cover 8) Saddle lock 13) Spark plug 4) Glove compartment 9) Air cleaner use and maintenance Habana 50/125 - Habana Custom 50/125...
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6) Right inspection cover 10) Fuel tank 2) 2 stroke oil tank plug 7) Right rear-view mirror 11) Anti-theft hook (for the aprilia “Body- 3) Fuel tank plug in the countries where required) Guard” armored cable 4) Ignition switch / steering lock...
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1) Left rear-view mirror 6) Air cleaner 11) Engine oil filler cap 2) Glove compartment 7) Passenger grab rail 12) Engine oil level sight glass 3) Left inspection cover 8) Saddle lock 13) Side stand 4) Central inspection cover 9) Kick starter 5) Passenger left footrest 10) Centre stand use and maintenance Habana 50/125 - Habana Custom 50/125...
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3) Fuel tank plug 9) Horn 14) Battery 4) Ignition switch / steering lock 10) Fuel tank 5) Bag hook 11) Anti-theft hook (for the aprilia “Body- 6) Fuse carrier Guard” armored cable use and maintenance Habana 50/125 - Habana Custom 50/125...
1) Electrical controls on the left side of the handlebar 9) Total kilometres odometer 2) Rear brake lever 10) Green low beam and parking light warning light ( 3) Instruments and indicators 11) Blue high beam warning light ( 4) Throttle grip 12) Fuel level indicator ( ) 5) Front brake lever 13) Green direction indicator warning light (...
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Description Function Direction indicator warning light It blinks when the direction indicators are on. It comes on when the ignition switch is in position “ ” and the start push button “ “ is pressed, thus checking the proper functioning of the bulb. If the light does not come on during the starting, provide for replacing the bulb.
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NOTE The electrical parts work only when the ignition switch is in position “ ”. NOTE The lighting system works only when the engine is run- ning. 1) HORN PUSH BUTTON ( The horn is activated when the push button is pressed. 2) DIMMER SWITCH ( When the light switch is in position “...
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NOTE The electrical parts work only when the ignition switch is in position “ ”. NOTE The lighting system works only when the engine is run- ning. • 1) LIGHT SWITCH ( not provided ) NOTE Before operating the light switch, make sure that the dimmer switch ( ) is in position “...
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2) DIMMER SWITCH ( When the light switch is in position “ ”: if the dimmer switch is in position “ ”, the high beam comes on, while if it is in po- sition “ ”, the low beam comes on. The high beam signaller is operated by pressing the dimmer switch ( ) to position (A) (...
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NOTE The electrical parts work only when the ignition switch is in position “ ”. NOTE The lighting system works only when the engine is run- ning. • 1) LIGHT SWITCH ( not provided ) NOTE Before operating the light switch, make sure that the dimmer switch ( ) is in position “...
Position Function removal The steering It is possible is locked. to remove It is neither the key. possible to Steering start the en- lock gine, nor to switch on the lights. Neither the It is possible engine, nor to remove the lights can the key.
To prevent the vehicle from being stolen, it ry time you park the vehicle. Rotate the key anticlockwise and raise is advisable to secure it with the aprilia the saddle (2). The compartment is positioned under the “Body-Guard” armored cable (4), avail- saddle and can contain a “JET”...
The tool kit is positioned inside the crash It is placed under the handlebar, on the in- WARNING helmet / glove compartment. ner part of the shield. Do not hang excessively bulky bags or To reach it: To reach it, proceed as follows: parcels to the hook, as this may seri- Introduce the ignition key (3) in the lock.
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WARNING The fuel used for internal combustion engines is extremely inflammable and in particular conditions it can become explosive. It is important to carry out the refuelling and the maintenance op- erations in a well-ventilated area, with the engine off. Do not smoke while refu- elling or near fuel vapours, in any case avoid any contact with naked flames, sparks and any other heat source to...
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2 STROKE OIL Top up the 2 stroke oil tank every 500 km WARNING (312 mi). Oil can cause serious damage to the The vehicle is provided with a separate skin if handled every day and for long mixer that makes it possible to mix petrol periods.
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1000 km (625 mi) and successively every 24000 km (15000 and successively every 3000 km (1875 mi). mi). For the oil change, contact an aprilia Offi- cial Dealer. To check the oil level and to change the oil, contact an aprilia Official Dealer.
When the disc pads wear out, the level of the fluid decreases to automatically com- Position the vehicle on the centre stand. Contact an aprilia Official Dealer, who pensate for their wear. Rotate the handlebar, so that the fluid will provide for topping up.
ADJUSTING THE BRAKE CAUTION Measure the distance covered by the le- WARNING ver before the brake starts it braking ac- The fact that the adjuster (3) can be The brakes are the parts that most en- tion. The idle stroke at the end of the tightened completely or the indicator (4) sure your safety and for this reason brake lever must be about 10 mm.
Some types of tyres homologated for this vehicle are provided with wear indi- cators. There are several kinds of wear indica- tors. For more information on how to check the wear, contact your Dealer. Visually check if the tyres are worn and in this case have them changed.
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Make sure that the tyres always have If the tyres are new, they may still be their valve sealing caps (2) on, to pre- covered with a slippery film: drive care- vent them from suddenly going flat. fully for the first miles. Do not oil the The vehicles provided with the Automatic tyres with unsuitable fluids.
If the noise produced by the exhaust sys- the engine. tem increases, immediately contact your The catalytic vehicle is fitted with a silencer aprilia Official Dealer. with metal catalytic converter of the “plati- CAUTION num-rhodium bivalent” type. Do not use leaded petrol, since it caus-...
Component Check Page WARNING Front brake Check the functioning, the fluid level and make sure Before departure, always carry out a there are no leaks. 27, 28, 52 preliminary checking of the vehicle, to Check the wear of the pads. Top up, if necessary. make sure that it functions correctly Rear drum brake Check the functioning, the idle stroke and the control...
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NOTE Turn the ignition switch (3) to position To avoid the excessive wear of “ ”. the battery, do not keep the start push but- WARNING Move the engine stop switch (4) to posi- ton “ ”“ pressed for more than five sec- tion “...
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CAUTION Avoid pressing the start push button “ ” (6) when the engine is running, since you may damage the starter. If the engine does not start in three or four seconds, slightly rotate the throttle grip (7) (Pos. A), keeping the start push but- ton "...
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STARTING WITH FLOODED ENGINE If the starting is not carried out properly or if there is too much fuel in the intake ducts and in the carburettor, the engine may get flooded. To clean a flooded engine: Press the start push button “ ” (6) for a few seconds (letting the engine spin over) with completely open throttle (7) (Pos.
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To leave: WARNING Release the throttle grip (Pos. A), put on NOTE Before departure, carefully read If you drive without passenger, make the rear brake, then move the vehicle the “safe drive” chapter, see p. 5 (SAFE sure that the passenger footrests are down the stand.
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WARNING If you have to brake, close the throttle and put on both brakes in order to ob- tain uniform deceleration, properly ex- erting pressure on the braking parts. By putting on the front brake only or the rear brake only, you reduce the braking force considerably, thus running the risk of locking one wheel and conse- quently losing grip.
WARNING WARNING WARNING If the 2 stroke oil reserve warn- Always use the direction indicators in After the first 1000 km (625 mi) ing light “ ” comes on during the nor- time when you intend to change lane or carry out the checking operations indi- mal functioning of the engine, this cated in the column “After running-in”...
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Avoid driving at constant speed for long distances. For the first 500 km (312 mi), keep to the Keep to the following indications: After the first 1000 km (625 mi), progres- following indications: Do not open the throttle completely if the sively increase the speed until reaching speed is low, both during and after the 0-100 km (0-62 mi)
NOTE Stop the vehicle, see p. 40 (STOPPING). It is not necessary to close the Move the engine stop switch (1) to posi- fuel tap when the engine is off, since it is WARNING tion “ ” (for the countries where re- equipped with an automatic closing sys- quired).
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NEVER leave the ignition key inserted and always use the steering lock. Park the vehicle in a safe place, possibly in a garage or a protected place. If possible, use the appropriate aprilia “Body-Guard” armored cable , or an ad- ditional anti-theft device.
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CAUTION Ask your aprilia Official Dealer to test the and the exhaust system have cooled vehicle on the road after a repair or period- If not expressly indicated otherwise, for down and if possible lift the vehicle by ic maintenance operation.
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After running- Every 4000 Every 8000 Component in [500 km km (2500 mi) km (5000 mi) (312 mi)] or 12 months or 24 months OPERATIONS TO BE CARRIED OUT BY Battery - Terminal fastening - Electrolyte Official Dealer (WHICH – level CAN BE CARRIED OUT EVEN BY THE Spark plug...
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OPERATIONS TO BE CARRIED OUT BY Every 4000 km Every 8000 km After running-in Official Dealer. Component (2500 mi) or 12 (5000 mi) or 24 [500 km (312 mi)] months months – – Rear shock absorber = check and clean, adjust, lubricate or –...
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After run- Every 6000 Every 12000 Component ning-in [1000 km (3750 mi) km (7500 mi) km (625 mi)] or 12 months or 24 months OPERATIONS TO BE CARRIED OUT BY Official Dealer (WHICH Battery - Terminal fastening – CAN BE CARRIED OUT EVEN BY THE Spark plug USER).
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OPERATIONS TO BE CARRIED OUT BY After run- Every 6000 Every 12000 Official Dealer. Component ning-in [1000 km (3750 mi) km (7500 mi) km (625 mi)] or 12 months or 24 months Rear shock absorber – – = check and clean, adjust, lubricate or Carburettor - Co value –...
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FRAME NUMBER The frame number is stamped on the cen- It is a good rule to write down the frame tral tube of the frame. To be able to read it, and engine numbers in the space provided it is necessary to remove the cover (1). in this manual.
Carefully read p. 26 (LUBRICANTS), p. 43 (MAINTENANCE) and p. 87 (LUBRIFI- CANT CHART Always check the engine oil level before starting the vehicle. CHECKING NOTE Position the vehicle on firm and flat ground. Position the vehicle on the centre stand. Check the oil level through the appropri- Pour a small quantity of oil in the filling ate sight glass (1):...
REMOVAL CLEANING Position the vehicle on the centre stand. Separate the grid (4) from the support Carefully read p. 43 (MAINTENANCE). Unscrew and remove the four screws (5). Check the conditions of the air cleaner and (1). Remove the filtering element (6). clean it monthly or every 4000 km (2500 Rotate the start pedal (2) completely and mi), depending on the conditions in which...
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REMOVAL CLEANING Position the vehicle on the centre stand. Carefully read p. 43 (MAINTENANCE). WARNING Unscrew and remove the four screws Check the conditions of the air cleaner and Do not use petrol or inflammable sol- (1). clean it monthly or every 6000 km (3750 vents to wash the filtering element, in mi), depending on the conditions in which CAUTION...
WARNING WARNING Check the wear of the brake pads espe- The excessive wear of the friction mate- Carefully read p. 27 (BRAKE FLUID - cially before every trip. rial would cause the contact of the pad recommendations), p. 28 (FRONT metal support with the disc, with conse- To carry out a rapid checking of the wear of BRAKE DISC), p.
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Have the rear brake shoe wear checked by Indicator between Rear brake shoes sively every 4000 km (2500 mi); an aprilia Official Dealer after the first within the wear limit. the two reference 1000 km (625 mi) and succes- 1000 km (625 mi) and successively every teeth (4) and (5) sively every 6000 km (3750 mi).
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If any slack should be noticed, contact slack, contact your aprilia Official Dealer front wheel can move freely and the ve- your aprilia Official Dealer, to restore the to restore the optimal steering condi- hicle cannot fall down. optimal operating conditions.
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Release the couplings (3) and (4) from their seats and remove the two collars Carefully read p. 43 (MAINTENANCE). (5) and (6). Position the vehicle on the centre stand. Unscrew and remove the two lower Unscrew and remove the screw (1). screws (7).
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Move the lower handlebar cover (6) carefully downwards. Unscrew and remove the screw (7). Carefully read p. 43 (MAINTENANCE). Carefully read p. 43 (MAINTENANCE). CAUTION Position the vehicle on the centre stand. Position the vehicle on the centre stand. Unscrew and remove the headlight metal Unscrew and remove the screw (11).
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Remove the rear-view mirrors, see p. 58 CAUTION (REMOVING THE REAR-VIEW MIR- The upper handlebar cover (3) (com- RORS). Carefully read p. 43 (MAINTENANCE). plete with switches, instruments and in- Raise the rubber ring (1), releasing it dicators) remains connected to the from the odometer control coupling (2).
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At this point, proceed as follows to reach the dashboard bulbs: Unscrew and remove the two screws Carefully read p. 43 (MAINTENANCE). Carefully read p. 43 (MAINTENANCE). (7). The following information refers to one Unscrew and remove the three nuts (5). Remove the upper cover (8).
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NOTE Carefully read p. 43 (MAINTENANCE). Carefully read p. 43 (MAINTENANCE). Position the vehicle on firm and flat ground. CAUTION CAUTION Position the vehicle on the centre stand. Handle the painted components with Handle the plastic and painted compo- Make sure that the ignition switch is in care and avoid scraping or damaging nents with care and avoid scraping or position “...
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Carry out the following checks: To reach the switches, proceed as follows: The springs (2) must not be damaged, Partially remove the upper han- Carefully read p. 43 (MAINTENANCE). worn, rusty or weakened. dlebar cover, see p. 57 (PARTIAL RE- WARNING The stand must rotate freely, if neces- MOVAL OF THE UPPER HANDLEBAR...
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NOTE If necessary, contact your aprilia If necessary: Official Dealer. Remove the left inspection cover, see p. 59 (REMOVING THE RIGHT AND LEFT INSPECTION COVERS).
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Carefully read p. 43 (MAINTENANCE). Check the spark plug after the first 500 km (312 mi), successively every 4000 km (2500 mi); change it every 8000 km (5000 mi). Check the spark plug after the first 1000 km (625 mi); successively every 6000 km (3750 mi) and change it every 12000 km (7500 mi).
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To remove and clean the spark plug: Check the spark plug gap with a thick- CAUTION ness gauge. Take off the spark plug cap (1). The spark plug must be well tightened, The gap must be: Remove all the dirt from the base of the otherwise the engine may overheat and spark plug, then unscrew it with the –...
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NOTE ponents. If you need assistance or techni- continue drinking milk of magnesia or cal advice, consult your aprilia Official vegetable oil and consult a doctor with- Dealer, who can ensure you prompt and out delay. CAUTION accurate servicing.
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If necessary: Make sure that the ignition switch is in Carefully read p. 64 (BATTERY). position “ ”. Carefully read p. 64 (BATTERY). Remove the battery cover, see p. 59 Disconnect first the negative (–) and then Remove the battery cover, see (REMOVING THE BATTERY COVER the positive cable (red) (+).
Grasp the battery (2) and remove it from Make sure that the fluid level is included its compartment by withdrawing it from between the two “MIN” and “MAX” notch- Carefully read p. 64 (BATTERY). behind. es stamped on the battery side. PARTIAL REMOVAL Otherwise: COMPLETE REMOVAL...
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CAUTION Carefully read p. 64 (BATTERY). Reassemble the battery only 5-10 min- utes after disconnecting the recharger, since the battery continues to produce Remove the battery from its compart- gas for a short lapse of time. ment, see p. 65 (REMOVING THE BAT- TERY Unscrew and remove the element plugs.
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ARRANGEMENT OF THE FUSES In this case it is advisable to consult an the filament is broken. aprilia Official Dealer. 7.5 A fuse (1) - From key switch to: Before replacing a fuse, try to find out the – start relay and relevant circuit;...
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Carefully read p. 43 (MAINTENANCE) WARNING Risk of fire. Keep fuel and other flammable sub- stances away from the electrical com- ponents. CAUTION Before changing a bulb, position the ve- hicle on the centre stand, move the igni- tion switch to position “ ”...
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To reach the bulbs, proceed as follows: LOW / HIGH BEAM BULB Rotate the bulb socket (5) anticlockwise Remove the lower handlebar cover, see and extract it. Carefully read p. 69 (BULBS). p. 56 (REMOVING THE LOWER HAN- Press the bulb (2) moderately and rotate DLEBAR COVER The headlight contains: it anticlockwise.
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To reach the bulbs, proceed as follows: LOW/HIGH BEAM BULB (HALOGEN) Remove the headlight metal ring, see p. CAUTION Carefully read p. 69 (BULBS). 56 (REM OVING THE HEADLIGHT To extract the bulb electric connector, METAL RING The headlight contains: do not pull its electric wires.
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To reach the bulbs, proceed as follows: LOW/HIGH BEAM BULB Rotate the bulb socket (5) anticlockwise Remove the headlight metal ring, see p. and extract it. Carefully read p. 69 (BULBS). 56 (REMOVING THE HEADLIGHT Press the bulb (2) moderately and rotate METAL RING The headlight contains: it anticlockwise.
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To reach the bulbs, proceed as follows: LOW/HIGH BEAM BULB (HALOGEN) Remove the headlight metal ring, see p. CAUTION Carefully read p. 69 (BULBS). 56 (REM OVING THE HEADLIGHT To extract the bulb electric connector, METAL RING The headlight contains: do not pull its electric wires.
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NOTE Take the metal ring (4). To install the new bulb: introduce the bulb in the bulb socket, making sure NOTE The coloured screen (5) is sup- that the two guide pins coincide with the Carefully read p. 69 (BULBS). plied only if the direction indicator is relevant guides on the bulb socket.
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NOTE Extract the bulb sockets one by DASHBOARD LIGHTING BULBS one, in such a way as to avoid positioning NOTE To change the two bulbs of the them incorrectly during the reassembly. Carefully read p. 69 (BULBS). upper part of the dashboard, it is sufficient Extract the relative bulb socket: to remove the lower handlebar cover.
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WARNING LIGHT BULBS Extract the bulb and replace it with one of the same type. NOTE Extract the bulb sockets one by Carefully read p. 69 (BULBS). one, in such a way as to avoid positioning DASHBOARD LIGHTING BULBS them incorrectly during the reassembly. NOTE Before changing a bulb, check NOTE...
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NOTE To change the bulb: Insert the bulb in the bulb socket, making the two bulb pins coincide with the Position the vehicle on the stand. relevant guides on the socket. Unscrew and remove the two screws (1). Remove the protection screen (2). Correctly install a new bulb of the same Carefully read p.
WARNING Before transporting the vehicle, it is necessary to empty the fuel tank and the carburettor completely, see p. 79 (DRAINING THE FUEL TANK) making sure that both are completely dry. During transport the vehicle must be kept in vertical position and be firmly anchored, in order to avoid any leakage of fuel, oil or coolant.
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Position the vehicle on the centre stand. To drain the carburettor completely, Stop the engine and wait until it has proceed as follows: Carefully read p. 25 (FUEL). cooled down. Remove the left inspection cover, see p. Prepare a container with capacity ex- 59 (REMOVING THE RIGHT AND LEFT WARNING ceeding the fuel quantity present in the...
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WARNING CAUTION After the vehicle has been washed, its Polish with silicone wax only after hav- braking functions could be temporarily ing carefully washed the vehicle. impaired because of the presence of Do not use polishing pastes on matt water on the grip surfaces. Calculate paints.
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After a long period of inactivity of the vehi- cle some precautions are necessary to avoid any problem. Further, it is important to carry out the nec- essary repairs and a general check up be- fore the period of inactivity, since you could forget to carry them out later.
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Description Max. length 1900 mm 1950 mm 1980 mm Max. width 720 mm 900 mm 720 mm 920 mm Max. height (headlight included) 1075 mm 1120 mm 1090 mm 1135 mm DIMENSIONS Seat height 745 mm 750 mm 780 mm 755 mm Distance between centres 1300 mm...
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Description Speed change gear automatic and stepless Primary V-belt minimum minimum TRANSMISSION for stepless change: for stepless change: 2,38 Ratios maximum maximum for stepless change: for stepless change: 0,75 0,79 Secondary with gears Fuel (reserve included) Fuel reserve Transmission oil 130 cm 85 cm 2 stroke oil (reserve included)
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Description FRAME one beam split in two at the rear Type Front fork with connection elements Stroke 50 mm SUSPENSIONS Rear hydraulic mono-shock absorber Stroke 67,5 mm 72 mm Front disc brake, Ø190 mm with hydraulic transmission BRAKES drum brake, Ø120 mm, with drum brake, Ø140 mm, with Rear mechanic transmission...
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Description Standard NGK R BPR8HS CHAMPION RG4HC alternative NGK R BPR7HS – SPARK PLUG Spark plug gap 0,6 - 0,7 mm 0,7 - 0,8 mm Engine idle rpm 1600 ± 200 rpm Battery 12 V - 4 Ah 12 V - 9 Ah ELECTRIC Fuses 7,5 A - 10 A...
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Transmission oil (recommended): F.C., SAE 75W - 90 or GEAR SYNTH, SAE 75W - 90. As an alternative to the recommended oil, it is possible to use high-quality oils with characteristics in compliance with or superior to the A.P.I. GL-4 specifications. Mixer oil (recommended): GREEN HIT 2 or CITY 2T.
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ngine oil (recommended): EXTRA RAID 4, SAE 15W - 50 or TEC 4T, SAE 15W - 50. s an alternative to the recommended oil, it is possible to use high-quality oils with characteristics in compliance with or superior to the CMC G-4, A.P.I.
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1) Generator 31) Front right direction indicator 2) CDI 32) Front left direction indicator 3) Spark plug 33) Front light 4) HT coil 34) Low / high beam bulb 5) Voltage regulator 35) Horn 6) Battery 36) Pick up 7) Starter 37) Fuses 8) Start relay 38) Multiple connectors...
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use and maintenance Habana 50/125 - Habana Custom 50/125...
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1) Generator 31) Front right direction indicator 2) CDI 32) Front left direction indicator 3) Spark plug 33) Front light 4) HT coil 34) Low / high beam bulb 5) Voltage regulator 35) Horn 6) Battery 36) Pick up 7) Starter 37) Fuses 8) Start relay 38) Multiple connectors...
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use and maintenance Habana 50/125 - Habana Custom 50/125...
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1) Generator 31) Front right direction indicator 2) CDI 32) Front left direction indicator 3) Spark plug 33) Front light 4) HT coil 34) Low / high beam bulb 5) Voltage regulator 35) Horn 6) Battery 36) Pick up 7) Starter 37) Fuses 8) Start relay 38) Multiple connectors...
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use and maintenance Habana 50/125 - Habana Custom 50/125...
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1) Generator 31) Front right direction indicator 2) CDI 32) Front left direction indicator 3) Spark plug 33) Front light 4) HT coil 34) Low / high beam bulb 5) Voltage regulator 35) Horn 6) Battery 36) Pick up 7) Starter 37) Fuses 8) Start relay 38) Multiple connectors...
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use and maintenance Habana 50/125 - Habana Custom 50/125...
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31) Front right direction indicator 1) Generator 32) Front left direction indicator 2) CDI 33) Front light 3) Spark plug 34) Low / high beam bulb 4) HT coil 35) Horn 5) Voltage regulator 36) Pick up 6) Battery 37) Fuses 7) Starter 38) Multiple connectors 8) Start relay...
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– Do not dispose of oil, fuel, polluting substances and components in the envi- ronment. – Do not keep the engine running if it isn’t necessary. – Avoid disturbing noises.
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