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Summary of Contents for Waterworld POD
- Page 1 MANUAL 2024 Installation of the POD motors by WaterWorld...
- Page 2 Congratulations on your purchase! We are delighted that you have chosen WaterWorld’s electric propulsion. WaterWorld POD motors are designed and manufactured with the utmost care, aiming to provide you with a safe, reliable, environmentally friendly, and user-friendly propulsion system. We...
- Page 3 ................................Errors .................................. Issues .................................. 5. SYSTEM INSTALLATION Wiring diagram ..............................25 10. WARRANTY Placement of the POD motor ........................... 26 Batteries ................................28 Warranty periods............................... Battery charger ..............................29 Warranty terms ..............................Recommended cable thicknesses ........................29 Warranty procedure ............................
- Page 4 Use of this manual INTRODUCTION This manual contains essential information for the safe use of WaterWorld electric propulsion systems. Both maintenance and troubleshooting are covered in this manual. It is crucial that anyone responsible for the installation of this system, as well as anyone who will operate the motor, thoroughly studies this manual.
- Page 5 WW and is listed after the text ‘Serial:’. Below, there is another text starting with WW (21113085), which is the article number of the motor controller. The POD has its own serial number. This can be found on the top edge of the fin on the port side of the Motor controller POD.
- Page 6 We aim to provide you with an extremely comprehensive manual. This includes not only aspects related to the WaterWorld POD motor, but also information about the entire boat, the propeller, and the batteries. However, it is important to note that each installation is unique and should be carried out by a skilled person.
- Page 7 • The supplier, being WaterWorld, the seller, or the manufacturer, do not accept liability for any damage to the buyer, nor for potential claims from third parties arising from (the use of) the propulsion system, directly or indirectly, including consequential damage, environmental damage, hearing damage, business damage, and non-material damage, or incorrect advice, unless the damage is attributable to gross negligence or negligence of the supplier.
- Page 8 Safety features of the propulsion system Safety instructions for the propulsion system Your WaterWorld electric drive system is equipped with various safety Follow the instructions in this manual measures: • Immediately switch off the system via the main switch in case of overheating, smoke development, or if you detect a defect.
- Page 9 The WaterWorld system may only be used by individuals who are qualified and both physically and mentally fit. DANGER! • Do not use the WaterWorld system if the battery is damaged, and inform the supplier or installer of • Always comply with the national regulations and rules of the respective country. the system.
- Page 10 CHAPTER 4 Contents of the WaterWorld package DELIVERY CONTENTS • Contents of the WaterWorld package...
- Page 11 Mounting hardware to attach the bracket(s) to The standard delivery includes a side-mount throttle lever with a 1.5m RJ45 data cable. In the network of a standard pod system, you can install and configure up to 2 throttle levers. For more boat is not included.
- Page 12 Bonding rudder stock or threaded tube 1. Thread the wires coming out of the pod through the rudder stock or the threaded tube. 2. Clean the internal thread of the pod with Loctite SF7064. 3. Clean the external thread of the rudder stock or the threaded tube with Loctite SF7064.
- Page 13 CHAPTER 5 Wiring diagram WW-9402 Main power SYSTEM INSTALLATION Main power Connection diagram 2 - 3.5kW Pod >2023 Version 2024 48V Charger Throttle Motor temp. sensor End resistor Rotation encoder Display Decouple capacitor J5 ² J8 ² RJ45 J1 ²...
- Page 14 5. Adjust the height of the pod motor using the adjustment ring, which sits on the skeg housing. 6. Before gluing the rudder stock to the pod, ensure the length of the rudder stock is sufficient for The controller is cooled by fans, two or four at the rear, depending on the motor power. Ensure free mounting and sealing above the waterline.
- Page 15 WARNING! If there is any doubt about the specifications of lithium batteries, it is advisable WARNING! If using a WaterWorld battery charger, refer to the to consult with WaterWorld. It is possible that the batteries may damage the motor, or vice charger manual for more information.
- Page 16 Connection diagram 2 - 3.5kW Pod Main power Main power Connection diagram 8 - 18kW Pod >2023 Version 2024 Throttle Charger 48V Charger Main Switch ¹ ³ Throttle Main power switch The relay Attention: Mount the main power switch in a readily accessible location in the (red) positive cable between...
- Page 17 WARNING! The terminating resistors are located, in a new delivery, For WaterWorld batteries, you only need to set “CAN,” after which the BatteryLink takes care of all in the RJ45 connectors of the motor controller. Silicone communication. You can then also skip the “High and Low Voltage” settings.
- Page 18 Step-by-step explanation for testing and commissioning Step 7: Connect Shore Power 13. Connect shore power: a WaterWorld electric propulsion system Connect the shore power cable. Step 1: Battery Check 14. Check charger: 1. Measure battery voltage: Ensure that the charger activates and provides the correct signals according to the charger manual.
- Page 19 CHAPTER 6 Starting and Departure OPERATION OF THE ENGINE WARNING! First, disconnect the shore power connection. Check if the ignition switch of the system is in the “off” position. Ensure that the throttle lever is in the neutral position. Make sure you have enough free space to set off, or that the boat is securely moored to test the system.
- Page 20 Explanation of the display By tapping on the arrow icon at the top right of the display, a screen slides in from the right with information about the engine, “Engine”, and possibly the battery, “Battery”, when communicating via CAN -”RPM”: Engine revolutions per minute - “Engine”: Engine temperature in degrees Celsius - “Controller”: Controller temperature in degrees Celsius - “Voltage”: Bus voltage in Volts...
- Page 21 Arrival and mooring “Screenlock” (Figure 2.0) Ensure that after mooring and securing the boat safely, the throttle is in the neutral position. When you press the “Screenshot” icon, you return to the main screen and most icons disappear. You can read the Turn off the system using the ignition switch.
- Page 22 - Motor Cables: Regularly check the motor cables for wear, especially on the steerable POD. - Lead-Acid Batteries: When not sailing, keep your system connected to shore power as much as possible to prevent the batteries from draining.
- Page 23 - Imbalance in the Motor/Propeller Shaft System: - POD Inspection: Check for any imbalance in the motor or propeller shaft system. Inspect the POD for coating damage. Contact your dealer for advice if the coating is damaged. - Correct Settings of the Display: - Anode Replacement: Ensure the display is correctly set.
- Page 24 Type Permanent magneet Permanent magneet Permanent magneet Sensor Aanwezig Aanwezig Aanwezig Weight (kg) IP rating POD underwater IP 9X** IP 9X** IP 9X** IP rating controller IP 65 IP 65 IP 65 WARNING! Current may temporarily increase during acceleration. POD motor...
- Page 25 In the attachments of this manual, you will find the dimensional drawings of the various Note: The optimal propeller for an individual boat may vary from this, as each boat is different. models of WaterWorld motors. You can find the drawings and also 3D files on ww-el.com. 3.5p •...
- Page 26 CHAPTER 9 Error codes for faults In case of malfunctions, a flashing hazard triangle with an exclamation mark appears at the bottom of the FAULTS AND ISSUES display: - Orange exclamation mark: This indicates a warning. The system is not functioning properly, but can still be used. Depending on the warning, power may be reduced.
- Page 27 Battery Warning (BW) Indication Meaning Solution Throttle fault (TF) BWS01 Temperature to Temperature is too low Use the battery in a warmer environment Indication Meaning Solution BWS02 Temperature to Temperature is too high. TFS01 No valid parameters loaded No valid parameters loaded. Please contact the supplier.
- Page 28 In all cases, the right to warranty expires six months after discovery of any defect. Warranty terms Water World Electronics BV guarantees the end user of a WaterWorld system that it is free from material and manufacturing defects during the warranty period. WaterWorld will cover the costs to remedy any material or processing defect for the end customer.
- Page 29 Adherence to the warranty procedure described below is a condition for making a warranty claim. The WaterWorld motors are designed in accordance with EU Directive 2012/19/EU. This directive governs the recycling of electrical and electronic equipment to protect the environment. Disposed electrical and •...
- Page 30 APPENDICES It is possible to connect the WaterWorld system to a Raymarine Axiom+ multifunction display using a WaterWorld Ray-link. Follow the steps below to make the WaterWorld page visible on the screen of the Raymarine Axiom+. 1. Placement of the Ray-link: Ensure that the Ray-link is installed correctly to make the WaterWorld page available on the Raymarine Axiom+ display.
- Page 31 Conformiteitsverklaring Integration with Victron SmartShuntt When a WaterWorld system is installed and a Victron SmartShunt is used, these systems can be connected via a VE-link. The SmartShunt acts as a battery monitor, measuring battery voltage and current. Based on these measurements, it calculates the battery’s state of charge and remaining time.
- Page 32 electrify your world Vragen? Neem gerust contact met ons op. Contactinformatie Water World Electronics Weerdijk 14 – 8375 AX Oldemarkt info@waterworldelectronics.com Telefoon: +31(0)561 451 636 WW-9305NL240...
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