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Rational iVario 2-XS Original Installation Instructions
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Rational iVario 2-XS Original Installation Instructions

Rational iVario 2-XS Original Installation Instructions

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iVario
2-XS
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iVario
Pro 2-S
Original installation instructions

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Summary of Contents for Rational iVario 2-XS

  • Page 1 ® iVario 2-XS ® iVario Pro 2-S Original installation instructions...

  • Page 2: For Your Safety

    Device hand-over Dealer: Installer: Include the following information with queries: Device no.: Device type: Your unit was tested by (name): WARNING FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other unit. WARNING Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death.

  • Page 3: Table Of Contents

    Table of contents 1 Introduction........................ 5 Information on this manual ...................... 5 Target audience .......................... 5 Copyright............................ 6 Conformity............................ 6 Liability and warranty conditions .................... 6 Identification of the device...................... 7 2 Safety .......................... 10 Display of warning notices .......................  10 General safety information.......................  10 Intended use .......................... 11 3 Product description.................... 12 Device description ........................
  • Page 4 Placing the device on the stand.................... 27 Fixing the device in place ...................... 27 6 Electrical connection .................... 28 Regulations for the electrical connection................ 28 Opening the electrical compartment.................. 29 Connecting the equipotential bonding .................  32 Connecting the device to the power grid ................ 32 Connect the device for demo mode to the power grid ...........

  • Page 5: Introduction

    The manual enables safe handling of the unit and correct installation. The figures in this manual are examples only and may differ from the unit. This manual is valid for the following units: iVario 2-XS iVario Pro 2-S Storage Store the installation manual and operating manual with the unit.

  • Page 6: Copyright

    1 | Introduction In order to avoid the risk of accidents or damage to property, the manu- facturer advises that technicians attend regular training and safety training sessions. Copyright It is not permitted to pass on product-specific information to third parties. We reserve the right to implement technical developments and changes in the in- terest of progress.

  • Page 7: Identification Of The Device

    1 | Introduction Modifications or technical changes to the unit that are not authorized by the manufacturer Failure to use genuine service parts from the manufacturer Identification of the device Type plate The type plate is located behind the left pan on the installation box. The type plate includes the following information: 80.06.415_iVario2-XS-iVarioPro2-S_IM_en_US 7 / 56...
  • Page 8 1 | Introduction Marketing name Model number Connection voltage Frequency Connected load Breaker Cable diameter Information on the motor (with floor units only) Pressure (only with pressure option) WiFi connectivity Permissible water pressure Serial number Device type and model number The assignment can be found in the table below.
  • Page 9 1 | Introduction Device size type plate Unit size LMX.100AE … iVario 2-XS LMX.100BE … iVario Pro 2-S LMX.200BE … iVario Pro 2-S with print option 80.06.415_iVario2-XS-iVarioPro2-S_IM_en_US 9 / 56...

  • Page 10: Safety

    2 | Safety Safety Display of warning notices DANGER Type and source of danger Failure to observe these warnings will result in severe injuries or death. Measures to avoid the danger WARNING Type and source of danger Failure to observe these warnings could result in severe injuries or death. Measures to avoid the danger CAUTION Type and source of danger...

  • Page 11: Intended Use

    2 | Safety Do not set up the unit in adverse weather conditions, such as rain. The unit should only be connected in accordance with the installation manual and the information on the type plate. Switch off the unit when disconnecting it from or connect- ing it to the power supply.

  • Page 12: Product Description

    3 | Product description Product description Device description NOTE Never seal or pipe the safety overflow Do not reduce the cross-section of the safety overflow. The safety overflow must be accessible and clear at all times. It is used for ventilation and as a drain in the event of blockages.

  • Page 13: Technical Data

    The sound emission value is below 70 dB. 3.2.1 Device weight Unit size Weight without packaging Weight with packaging kg kg [lbs] [lbs] iVario 2-XS 117 [258] 144 [317] iVario Pro 2-S 134 [295] 161 [355] iVario Pro 2-S with...

  • Page 14: Pan Dimensions

    1250 [49 1/4] 1100 [43 1/4] 675 [26 5/8] 3.2.3 Pan dimensions Usable capacity Unit size Useful volume l [gal] iVario 2-XS 17 [4,5] iVario Pro 2-S 25 [6,5] Pan internal dimensions Unit size Width mm [inch] Depth mm [inch]...

  • Page 15: Thermal Load

    3 | Product description 3.2.4 Thermal load Unit size Thermal load latent (kJ/ Thermal load sensi- tive (kJ/h) iVario 2-XS 14364 2873 iVario Pro 2-S 20866 4309 We reserve the right to implement technical developments and changes. 80.06.415_iVario2-XS-iVarioPro2-S_IM_en_US 15 / 56...

  • Page 16: Transport

    4 | Transport Transport CAUTION Risk of crushing due to the weight of the unit Hands, fingers and feet may be crushed. Wear suitable protective clothing during transport. CAUTION Risk of tipping during transport Risk of crushing if the unit tips over onto a person. Note the center of gravity (mass) of the unit.

  • Page 17: Lifting Points On The Unit

    Ensure that the weight of the unit is distributed evenly. Note the center of gravity of the unit. Width mm [inch] Depth mm [inch] Height mm [inch] iVario 2-XS 544 [21 3/8] 176 [6 7/8] 155 [6 1/8] iVario Pro 2-S...

  • Page 18: Transport With Pallet

    4 | Transport Lifting points on the unit 1. Lift the unit on the base frame marked in the figure and on the marked pan paneling. Transport with pallet The packaging material is removed. The device is on the transport pallet. 1.

  • Page 19: Transport Without Pallet With Lift Truck

    4 | Transport >> The device is set down on the designated installation surface and ready for setup and installation. Transport without pallet with lift truck NOTE Transport with transport aid without protection Transport the unit on the pallet for as long as possible. Do not transport the unit with a transport aid or similar transport equipment without protection.

  • Page 20: Vertical Transport Without Pallet With Lift Truck

    4 | Transport Vertical transport without pallet with lift truck CAUTION Risk of crushing and injury during vertical transport without straps The pan covers can open during vertical transport. Hands, fingers or feet may be crushed. Fix the pan and cover with a strap. In order to transport the unit through narrow spaces, it may be briefly trans- ported in vertical position on its back.

  • Page 21: Setup

    5 | Setup Setup CAUTION Risk of crushing during setup Fingers, hands and feet may be crushed under the unit. Wear suitable protective clothing during setup. Only lift the unit via the designated lifting points. Requirements When setting up the unit on a stand, ensure that only genuine stands from the unit's manufacturer are used.

  • Page 22: Distance From Heat Sources

    5 | Setup 2. In order to be able to carry out maintenance work, we recommend provid- ing a working space of 500 mm [20 Inch] to the rear of the cooking systems or the possibility of moving the cooking systems to allow access. 50 mm 50 mm [2 Inch]...

  • Page 23: Distance From Water Sources

    5 | Setup 350 mm [14 Inch] 350 mm 350 mm [14 Inch] [14 Inch] 500 mm [20 Inch] 500 mm 500 mm [20 Inch] [20 Inch] 5.1.3 Distance from water sources WARNING Risk of burning if the minimum distances from open water sources is not observed Water can spray into the hot pan, in hot liquids or in hot fat.
  • Page 24 5 | Setup Set up the device with a minimum distance of 900 mm [35 3/8 inch]. If you can not observe the distance, install the non-flammable divider as described in this manual. 1. Set up the device with a minimum distance of 900 mm [35 3/8 inch] from open water sources.

  • Page 25: Setting Up The Device

    5 | Setup Setting up the device CAUTION Risk of tipping when setting up on the installation surface Risk of crushing if the unit tips over onto a person. Note the center of mass of the unit. Ensure that the unit does not tip over during lifting. The installation surface is horizontal.
  • Page 26 5 | Setup 2. Place a spirit level on the right pan and align the unit horizontally using both unit feet. 3. Place a spirit level on the left pan and align the unit horizontally using both unit feet. 4. Check that both pans are aligned horizontally. >>...

  • Page 27: Placing The Device On The Stand

    5 | Setup NOTE Pan lid alignment If the pan lid is not correctly positioned on the pan after aligning the unit, further settings can be made. To do this, follow the corresponding instructions on the service portal or the TechAssistant App. Placing the device on the stand The description is based on a standard stand with leveling plastic feet.

  • Page 28: Electrical Connection

    6 | Electrical connection Electrical connection DANGER High voltages during connection to the power grid Danger to life when working with high voltage. Disconnect the connection from the power supply. Ensure that the unit is de-energized. DANGER Electric shock due to incorrect connection There is a danger to life if the cable conductors are connected incorrectly.

  • Page 29: Opening The Electrical Compartment

    6 | Electrical connection Only use power cords in accordance with NEC/NEMA or local code regula- tions. Notes The cross-sections of the connection cables are based on the power con- sumption and local regulations. The maximum output impedance on the grid connection point is 0.16 Ω. Color coding of the conductors Observe the color coding of the conductors and country-specific deviations.
  • Page 30 6 | Electrical connection NOTE Damage to the holes for the electrical cabinet cover Failure to follow the order for removing and tightening the screws for the electrical compartment cover could result in damage to the holes due to the preload in the cover.
  • Page 31 6 | Electrical connection 3. Press lightly on the cover in the area of the relevant screw and release the screws (1) and (2). 4. Loosen the screws (3),(4), (5) and (6) one after the other. 5. Remove the cover on the electrical compartment. >>...

  • Page 32: Connecting The Equipotential Bonding

    6 | Electrical connection Connecting the equipotential bonding 1. Connect the equipotential bonding before installing the connections. Connecting the device to the power grid Notes on the power cable and connection point The manufacturer recommends using a flexible power cable. A rigid power cable makes the connection more difficult and can impact the position of the device.

  • Page 33: Connect The Device For Demo Mode To The Power Grid

    6 | Electrical connection 7. Close the connection box. 8. Connect the power cable to the power grid. >> The grid connection is complete. Color coding of the terminals Connection Conductor color Terminal Phase Black, red and beige L1, L2, L3 Protective conductor (Elec- Green trical Ground)
  • Page 34 6 | Electrical connection 1. Place the cover on the electrical compartment. 2. Insert the screws. 3. Tighten the screws (1), (2), (3) and (4) one after the other. 4. Insert the screws (5) and (6). 5. Press lightly on the cover in the area of the relevant screw and tighten the screws (5) and (6) one after the other.

  • Page 35: Connected Loads Of Different Voltage Types

    “Branch protection A” for value) 3 ph 440 V Power kW Power con- Branch circuit Conductor cross- sumption A protection A section AWG iVario 2-XS iVario Pro 2-S 3 ph 208 V Power kW Power con- Branch circuit Conductor cross- sumption A protection A...

  • Page 36: Switch The Supply Voltage 208 V / 240 V

    6 | Electrical connection 3 ph 240 V Power kW Power con- Branch circuit Conductor cross- sumption A protection A section AWG iVario 2-XS iVario Pro 2-S 3 ph 480 V Power kW Power con- Branch circuit Conductor cross- sumption A protection A...
  • Page 37 6 | Electrical connection > The dip switch is located on the I/O board A10 close to the transformer. 3. The switch position according to the supply voltage can be found in the table below. > The dip switch is set to the supply voltage 3 AC 208 V as standard in the ba- sic settings.

  • Page 38: Switch The Supply Voltage 440 V / 480 V

    6 | Electrical connection 4. Use the control panel to select the service level. Navigate to Options (1) and switch to the relevant supply voltage (2). 5. Switch the unit off and on again. The changes will now be applied. 6.
  • Page 39 6 | Electrical connection 3. Switch the unit on. 4. Run a performance check. Verify that the measured performance data matches the setting. >> The power supply has been successfully switched. 80.06.415_iVario2-XS-iVarioPro2-S_IM_en_US 39 / 56...

  • Page 40: Network Connection

    The WLAN adapter integrated in the unit is a market-dependent option that is not available in every country. For units from the iVario 2-XS series, WLAN is available as an option. The units from the iVario Pro 2-S series have WLAN as standard.

  • Page 41: Water Connection

    8 | Water connection Water connection Regulations for water connection NOTE Connection to soft water When connecting the device to soft water, ensure that the water has a residual hardness of at least 4 °dH. A soft water connection is not required. Water pipe Use a separate tap for each device on-site.
  • Page 42 8 | Water connection 1. Connect the water hose to the water inlet for the device. 2. Open the tap. >> The water inlet is connected. 42 / 56 80.06.415_iVario2-XS-iVarioPro2-S_IM_en_US...

  • Page 43: Waste Water Connection

    9 | Waste water connection Waste water connection Regulations for the wastewater connection NOTE Drain pipe does not comply with the regulations Use a steam temperature resistant drain pipe that at least corresponds to a pipe of type PP. Do not use a hose. NOTE Contaminated wastewater and wastewater containing grease Ensure that a grease separator is installed on-site to treat the wastewater.

  • Page 44: Connecting The Wastewater Drain

    9 | Waste water connection Connecting the wastewater drain The wastewater connection is located on the rear side of the device. Diameter on the device drain: DN 40 mm Installing the wastewater connection with drain to the rear side of the device The drain pipe is designed for a DN 40 mm device drain.
  • Page 45 9 | Waste water connection 4. When installing the device on a genuine stand, feed the drain pipe through the gap in the stand. 5% / 3° 5. Observe a minimum distance of 20 mm [3/4 Inch] between the drain channel and waste water drain.
  • Page 46 9 | Waste water connection 6. When connecting the drain pipe in the wall, the installation altitude must be between 150–300 mm [5 7/8–11 3/4 inch]. 150–300 mm 5 7/8–11 3/4 Inch 7. Position the cover and screw in the 2 screws. >>...
  • Page 47 9 | Waste water connection 1. Insert the mounting clip in the gaps in the adjustable foot. 2. Connect the drain pipe DN 40 mm with a constant incline of at least 5 % or 3° and route it through the mounting clip to the front side of the device. 80.06.415_iVario2-XS-iVarioPro2-S_IM_en_US 47 / 56...
  • Page 48 9 | Waste water connection 3. Observe a minimum distance of 20 mm [3/4 Inch] between the drain chan- nel and waste water drain. The manufacturer recommends a minimum dis- tance of 50 mm [2 Inch] to make cleaning easier. 5 %/3°...
  • Page 49 9 | Waste water connection The installation altitude on the wall is between 150 mm and 300 mm. 1. Connect an additional ventilation pipe for connections with a flexible hose (1). 2. Connect the flexible hose in a U-shape (2). 3. Instead of a flexible hose, the drain connection can also be connected pipe (DN40) in pipe (DN50) (3).

  • Page 50: Initial Start-Up

    10 | Initial start-up Initial start-up NOTE Perform software update Always conduct a software update for commissioning. Your unit will then start up with the latest software version. 50 / 56 80.06.415_iVario2-XS-iVarioPro2-S_IM_en_US...

  • Page 51: Decommissioning

    11 | Decommissioning Decommissioning 11.1 Notes on decommissioning Observe the following when decommissioning the device: Ensure that the device is disconnected from the power supply and is de-en- ergized. Remove all water and wastewater connections from the device. If the device is to be transported, remove the device from the foot locking mechanisms and from any wall mountings (mounting chain).

  • Page 52: Options

    12 | Options Options 12.1 Setup options The device can be set up with the following options and ordered from the manufacturer under the following item numbers: Unit size iVario 2-XS iVario Pro 2-S Stand with feet 60.31.221 60.31.319 Stand with castors 60.31.317...
  • Page 56 RATIONAL AG Siegfried-Meister-Straße 1 86899 Landsberg am Lech, Germany Tel. +49 (0)8191 3270 Fax +49 (0)8191 21735 info@rational-online.com rational-online.com RATIONAL Wittenheim SAS 4 Rue de la Charente F-68270 Wittenheim Tel. +33 389 570 135 Fax. +33 389 570 136 info@rational-online.com rational-online.com...

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Ivario pro 2-s