Tuxedo IDEAL WB-953-UL/CSA User Manual

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WB-953-UL/CSA

July 2024

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Summary of Contents for Tuxedo IDEAL WB-953-UL/CSA

Page 1 WB-953-UL/CSA July 2024...
Page 2: Table Of Contents
TABLE OF CONTENTS IMPORTANT SAFETY INSTRUCTIONS…………………………………………………… Page 3 1. INTRODUCTION…………………………………………………………………………… Pages 4 - 8 UNPACKING SAFETY REGULATIONS ESSENTIAL SAFETY CONDITIONS: MEANING OF DECALS / DECALS LOCATIONS DIAGRAM CERTIFICATION COMPLIANCES ELECTRICAL REQUIREMENTS 2. INTENDED USE……………………………………………………………………………. Pages 8 - 9 TECHNICAL DATA GENERAL SAFETY RULES 3.
Page 3: Important Safety Instructions
IMPORTANT SAFETY INSTRUCTIONS 1. Read all instructions. 2. Do not operate equipment with a damaged cord or if the equipment has been dropped or damaged – until it has been examined by a qualified service person. 3. Do not let a cord hang over the edge of the table, bench, or counter or come in contact with hot manifolds or moving fan blades.
Page 4: Introduction
1. INTRODUCTION The purpose of this manual is to provide the owner and operator of this machine with a set of safe and practical instructions for the use and maintenance of the wheel balancer. If such instructions are carefully followed, the machine will offer you the levels of efficiency and duration. The following paragraphs deﬁne the levels of danger regarding the machine.
Page 5: Unpacking
UNPACKING: Take the utmost care when unpacking, assembling, lifting, and setting up the machine as indicated below. Failure to observe these instructions can damage the machine and compromise the operator's safety. Remove the original packing materials after positioning them as indicated on the packaging. All regulations in force concerning safety at work must be complied with when choosing the installation position.
Page 6 Do not remove or deface the DANGER, CAUTION, WARNING, or INSTRUCTION Decals. Replace any missing or illegible decals. If any decals have become detached or damaged, contact the dealer or distributor to obtain replacements. Observe the unified industrial accident prevention regulations relating to high voltages and rotating machinery whenever the machine is in use or being serviced.
Page 7: Certification Compliances
DECALS LOCATIONS DIAGRAM: CERTIFICATION COMPLIANCES: WB-953-UL/CSA WHEEL BALANCER #E115745 ELECTRICAL REQUIREMENTS: The standard version of the machine must be connected to a mains 110V, 60HZ, SINGLE PHASE. To complete the electric connection, apply the plug provided for in the user's country to the machine power supply cable.
Page 8: Intended Use
WHEN THE MACHINE IS OFF AND UNUSED FOR LONG PERIODS, IT IS NECESSARY TO DISCONNECT THE POWER SUPPLY PLUG TO PREVENT USE BY UNAUTHORIZED PERSONNEL. IF CONNECTION TO THE ELECTRICAL LINE OCCURS DIRECTLY THROUGH THE GENERAL ELECTRICAL PANEL, WITHOUT THE USE OF ANY PLUG, IT IS NECESSARY TO SET UP A SWITCH TO RESTRICT USE EXCLUSIVELY FOR QUALIFIED PERSONNEL.
Page 9: Transport And Handling
THE WHEEL BALANCER SHOULD NOT BE MODIFIED OR TAMPERED WITH WITHOUT MANUFACTURER'S PERMISSION. UNAUTHORIZED CHANGE MADE TO THE EQUIPMENT RELIEVES THE MANUFACTURER FROM ANY LIABILITY IN CASE OF DAMAGE ATTRIBUTABLE TO SUCH ALTERATIONS. THIS MACHINE IS ONLY SUITABLE FOR TIRE BALANCING WITHIN THE SPECIFIED RANGE AND NOT FOR ANY OTHER PURPOSE.
Page 10 NOTE: IF THE MACHINE IS NOT CRATE PACKAGED, AND NEED TO BE RELOCATED, TAKE THE FOLLOWING PRECAUTIONS FIG. 3: PROTECT SHARP EDGES AT THE ENDS WITH SUITABLE MATERIAL, LIKE BUBBLE-WRAP OR CARDBOARD. DO NOT USE METAL WIRE ROPES FOR LIFTING. SLING WITH STRAPS OF AT LEAST 79”...
Page 11: Installation
4. INSTALLATION THE MACHINE MAY BE ONLY USED IN PLACES THAT DO NOT POSE ANY EXPLOSION OR FIRE HAZARDS. · Ensure to install the machine based on the calculated work area diagram requirements for proper safety & operation. Fig. 3. 24”...
Page 12: Configuration & Usage
5. CONFIGURATION & USAGE CONFIGURATION: 1. Power Cable & Plug 8. Hood 2. Side Panel 9. Quick Nut 3. Hood Return Spring 10. Balance Shaft 4. Magnetic Hood Switch 11. Body Panel 5. Scale 12. Power Switch 6. Control Panel 13.
Page 13: General Use
· Recommended to wear suitable tight-fitting type clothing, safety gloves and glasses during machine operation due to the high torque rotation of the balancing shaft & wheel. Loose, long type clothing or any other long loose items, such as long hair are prohibited. ·...
Page 14: Display And Control Panel
DISPLAY & CONTROL PANEL: · The machine control panel is shown in Fig. 6. The control panel allows the operator to give commands and enter or edit data. The same control panel displays the machine balancing results and messages. Fig. 6. 1.
Page 15: Basic Operations
8. Emergency Stop Key 9. Start Key. 10. Inner Unbalance Value and Parameter of Tire Display. 11. Outside Imbalance Value and Tire Parameter of Tire Display. 12. Unbalance Position Indicator. 13. Balancing Modes Display Lamps. 6. BASIC OPERATIONS MOUNTING WHEEL: ·...
Page 16: Positive Wheel Position
POSITIVE WHEEL POSITION: · Positive positioning is the normal method. It is featured with simple and quick operation. It is mainly suitable to the common steel rim and aluminum alloy rim with small deformation. Main Shaft Wheel Cone Quick Nut NEGATIVE WHEEL POSITION: ·...
Page 17: Input Values
THE CHOICE ON THE CONE SHOULD BE ADAPTED TO THE RIM CENTER HOLE AND PAY ATTENTION TO ITS DIRECTION. OR IT WILL CAUSE THE INACCURATE MEASUREMENT. INPUT VALUES: INPUT DIS (DISTANCE) VALUE: · Pull the scale to the inner position to add the weight and press the key to input the DIS value into the display.
Page 18: Start Button
③ Unit Conversion from Gram to Ounce： · Normally, the unit of the unbalanced value is grams (g). If you want to make the ounce (Oz) to be the unit, you can execute the g / Oz conversion. The unit of the displayed unbalanced value is gram (g).
Page 19: Residual Imbalance Value Display
RESIDUAL IMBALANCE VALUE DISPLAY: · The minimum value of the standard weight is 5g, so if the weight you use is less than 5 g, the wheel balancer will not display the value and only displays the state of “00”. ·...
Page 20: Supplementary Explanation
ALU2 Balance Mode for light aluminum alloy rims - sticking the weight(s) to only the inside of the rim for ‘hidden’ weights. Example: · Dis1=Dis+3/4” ” · Dis2= from 0 point to outer flange －1/2” · Dia1=Dia－1” · Dia2=Dia－2-1/2” ALU2 ALU3 Balance Mode light aluminum alloy rims - ”...
Page 21: Wheel Balancer Operation
7. WHEEL BALANCER OPERATION BALANCING A TIRE 1. Switch on the power source 2. Select the cone according to the tire. Assemble the tire on the main shaft of the wheel balancer and firmly lock it. 3. Input the tire parameters. a.
Page 22: Machine Parameter Setup
MACHINE PARAMETER SETUP: to enter Program Setup Menu. 1. Press 1.1.-P- (Hood Setup) press to confirm the entrance select setup the on/off of the function of the hood. Press to confirm. 1.2 –SP-(Hood Control Function Setup)，In the upper condition, press .
Page 23: Customer Self-Calibration
· Press to enter the sub-levels: CUSTOMER SELF-CALIBRATION to enter CAL –CAL，means In the condition of IN -TES，select customer self-calibration state. We use this when the machine has not been used for a long time or the balancing is inaccurate. Press to enter into the program.
Page 24: Factory Calibration
FACTORY CALIBRATION If the Customer Self-Calibration is not helping to maintain the machine to have satisfactory balancing stability, we recommend that you proceed Factory Self-Calibration procedure. Below you would find the detailed instruction: · Press “Home button” one time ,and it displays “[ P]”, press “DIS + button” , and you will see “[ SET ]-[ UP ]”...
Page 25: Preventive Maintenance
PREVENTIVE MAINTENANCE SUSPENSION OF USAGE: Should the machine not be used for long periods, disconnect the power supply, and protect all parts that could be damaged by dust. Grease all parts that could be damaged in case of oxidation. In this specific case, protect the shaft and flange.
Page 26: Appendix 1 - Protective Hood Cover Installation
APPENDIX’S APPENDIX 1 - PROTECTIVE HOOD COVER INSTALLATION · Use the provided Bolts & Nuts to attach Hood Assembly to Wheel Balancer as shown in the below diagram. NOTE: DOES NOT APPLY FOR WB-953-B MODEL (WITH NO HOOD) THE MANUFACTURER HAS THE RIGHT TO MODIFY THE PRODUCTS WITHOUT NOTIFICATION TO THE BUYER IN ADVANCE.
Page 27: Appendix 2 - Power Supply Card Diagram
APPENDIX 2 - POWER SUPPLY CARD DIAGRAM: WB-953-UL/CSA July 2024...
Page 28: Appendix 3 - Wiring Diagram
APPENDIX 3 - WIRING DIAGRAM: WB-953-UL/CSA July 2024...
Page 29: General Protection & Troubleshooting Solutions
GENERAL PROTECTION & TROUBLESHOOTING SOLUTIONS FIRE PROTECTION EQUIPMENT TO BE USED: (Type) Dry Materials Flammable Liquids Electrical Equipment Water Foam Powder YES* YES* YES*: CAN BE USED IN THE ABSENCE OF MORE APPROPRIATE MEANS OR FOR SMALL FIRES. The information in the table above is general and can be used as a rough guide.
Page 30: Pressure Sensor Replacement & Wiring Info
There are foreign debris or weights still on 1. Change the wheel the wheel or the unbalance of the wheel Each spin, the range of the change 2. Check the sensor and wiring. value too big. of balance value will be 20-90g. 3.
Page 31: Exploded Views And Parts Lists
EXPLODED VIEWS & PARTS LISTS B-53-0000000-040 ITEM PART NO. DESCRIPTION B-53-1000000-010 WB-953-UL/CSA TB-S-0100000 ACCESSORY BOX C-54-0000006 RUBBER GASKET TB-S-0500003 BUBBLE BAG GB96.2-8 LARGE WASHER C GD GB41-M8 HEXANGULAR NUT WB-953-UL/CSA July 2024...
Page 32 B-53-1000000-010 ITEM PART NO. DESCRIPTION. B-53-1100000UL BODY B-53-1300000UL PANEL CONTROL ASSEMBLY (UL) B-53-1000020UL POWER BROAD (UL) TB-E-1220000UL POWER BOARD (110V) TB-E-1001101UL POWER SWITCH (UL) TB-E-9001110UL MOTOR ASSEMBLY (110V,60Hz,1PH,.25KW) TB-E-1500200UL POWER CABLE ASSEMBLY (UL) B-53-1000001 FRONT DOOR B-53-1000002 FRONT DOOR CONNECT PLATE B-01-1000006 WEDGE BELT (940mm) TB-P-0100000...
Page 33 GB93-10 STANDARD SPRING WASHER GB70.1-M10×20 INNER HEXA CYLINDRICAL SCREW GB95-10 FLAT WASHER B-53-1200002 WEIGHT TRAY B-53-1300008 PIPE BASE U-CLAMP TB-L-0103000 SCALE ASSEMBLY TB-F-0200000 PROTECTIVE COVER ASSEMBLY GB818-M6×12-H CROSS PANHEAD SCREW GB93-6 STANDARD SPRING WASHER GB95-6 FLAT WASHER B-53-1000006 SCREW M4 B-53-1000007 NUT M4 GB973-M5×16-H...
Page 34 TB-E-9001110UL ITEM PART NO. DESCRIPTION. TB-E-9000110UL MOTOR (110V,60Hz,1P,0.25KW) B-53-1000003 MOTOR BELT PULLEY B-53-1000020UL ITEM PART NO. DESCRIPTION B-53-1000005 CPU-953 B-56-1500105UL CPU GROUND WIRE(UL) TB-E-1211002 PLASTIC CLIPPER GB845-ST3.5×13 H C CROSS PANHEAD TAP SCREW WB-953-UL/CSA July 2024...
Page 35 B-53-1300000UL ITEM PART NO. DESCRIPTION B-53-1300001 FRONT COVER B-53-1300002 PANEL CONTROL DESK COVER B-53-1300003 BACK PRESS PLATE OF THE CONTROL B-53-1300004 CONTROL DESK SUPPORT BRACKET B-53-1300020 BEND PIPE PROTECTIVE COVE B-53-1300006 PRESS HAND WHEEL B-53-1300007 PC BOARD B-53-1300100 PRESS PLATE ASSEMBLY B-53-1300011 PRESS PLATE GB12-M10×20...
Page 36 TB-E-1220000UL ITEM PART NO. DESCRIPTION TB-E-1211100 POWER BOARD TB-E-1211001 SUPPORT PLATE TB-E-1211002 PLASTIC CLIPPER GB6170-M3 HEXANGULAR NUT 1-TYPE TB-E-1211268 ANTIBIAS RESISTANCE TB-E-1258110 TRANSFORMER 110V TB-E-1210100UL EARTH WIRE GB818-M3×8-H CROSS PANHEAD SCREW GB95-3 FLAT WASHER GB93-3 STANDARD SPRING WASHER GB818-M4×10-H CROSS PANHEAD SCREW GB845-ST4.2×13 H C CROSS PANHEAD TAPPING SCREW WB-953-UL/CSA July 2024...
Page 37 TB-F-0200000 ITEM PART NO. DESCRIPTION TB-F-0200200 SUPPORT TB-F-0200100 CONNECTING BRACKET TB-F-0200002 PIPE EXTENSION SPRING TB-F-0100003 NEW STYLE HOOD TB-F-0400002 MAGNET GB15856.4-ST5.5×25 HEXA FLANGE TAP SCREW TB-F-0200003 GB41-M6 HEXANGULAR NUT TB-F-0100014 PROTECTIVE CASING GB70.1-M6×20 INNER HEX SCREW WB-953-UL/CSA July 2024...
Page 38 TB-L-0103000 ITEM PART NO. DESCRIPTION TB-L-0101001 SCALE ROD TB-L-0101002 HARNESS TB-L-0103001 SCALE HOLDER TB-L-0101004 SCALE TB-L-0101005 HARNESS TB-L-0101006 SCALE HANDLE TB-L-0101007 SPRING GB70.1-M6×16 INNER HEX CYLINDRICAL SCREW GB95-6 FLAT WASHER GB894.1-25 ELASTIC RETAINING RING (A-TYPE) WB-953-UL/CSA July 2024...
Page 39 TB-P-0100000 ITEM PART NO. DESCRIPTION TB-P-0101000 FIXING SHAFT WELDING TB-P-0102000 MAIN SHAFT WELDING TB-P-0100001 BEARING PRESS HOUSING TB-P-0100002 PHOTOELECTRIC SET TB-P-0100003 PHOTOELECTRIC TOOTH TB-P-0100004 ENCODER CELL PLATE TB-P-0100007 THREADED SHAFT 36MM TB-P-0100009 SPRING TB-P-0100010 SPRING PRESS PLATE GB276-6005 DEEP GROOVE BALL BEARING-1 GB276-6006 DEEP GROOVE BALL BEARING-2 GB894.1-25...
Page 40 GB6170-M3 HEX NUT 1-TYPE GB95-3 FLAT WASHER TB-P-0100031 36CONE 42-65 TB-P-0100032 36CONE 54-78 TB-P-0100033 36CONE 74-108 TB-P-0100034 36CONE 89-158 GB9074.4-M4×8 SCREW TB-P-0300009A CLAMP RING GB93-3 STANDARD SPRING WASHER TB-P-0100011 ANGLE SENSOR TB-P-0110000 ITEM PART NO. DESCRIPTION TB-P-0103000 SCREW W/ HANGING RING TB-P-0100006 FULL BOTTON SCREW TB-P-0100100...
Page 41 TB-S-0100000 ITEM PART NO. DESCRIPTION TB-S-0100006 ACCESSORY BOX TB-S-0100007 TRAY TB-S-0100001 BOWL TB-S-0100002 BOWL EDGE TB-S-0100100 CALIBER ASSEMBLY TB-S-0100003 WEIGHT (100g) TB-K-0100000 QUICK NUT TB-S-0100005 BALANCE HAMMAR TB-P-F000001 ELASTIC BOOT WB-953-UL/CSA July 2024...
Page 42: Limited Warranty
There is no other express warranty on the Tuxedo lifts and this warranty is exclusive of and in lieu of all other warranties, expressed or implied, including all warranties of merchantability and fitness for a particular purpose.