Related Manuals for Grin Technologies Phaserunner V6
Summary of Contents for Grin Technologies Phaserunner V6
- Page 1 Phaserunner V6 User Manual Rev2 The Phaserunner V6 Motor Controller User Manual – Rev2 Grin Technologies Ltd Vancouver, BC, Canada (604) 569-0902 email: info@ebikes.ca web: www.ebikes.ca Copyright © 2024...
-
Page 2: Table Of Contents
Phaserunner V6 User Manual Rev2 1 Introduction.................1 2 Connectors................2 2.1 Battery Power....................2 2.2 Motor Cable – L10 Model................2 2.3 Motor Cable – MT Model................3 2.4 Cycle Analyst WP8 Plug.................3 2.5 Main9 Signal Plug...................4 2.6 PAS / Torque Plug...................4 2.7 Communication Port..................4 3 Wiring Strategies..............5... - Page 3 Phaserunner V6 User Manual Rev2 8 Additional Details: ............28 8.1 Turning the Controller On and Off............28 8.2 Reverse Mode....................28 8.3 Wheel Speed Sensing..................29 8.4 Combined Temp / Speed Signal..............29 8.5 Signal Mapping.....................30 8.6 Independent Regenerative Braking............31 8.7 Limit Throttle to Assist Level..............31 8.8 Updating Controller Firmware..............32...
-
Page 4: Introduction
Operates both sensored or sensorless, even at high eRPM's Unlike standard trapezoidal or sine wave controllers, the Phaserunner V6 is a field oriented controller that must be tuned to your motor for proper operation. This process is detailed in Section 6.2. -
Page 5: Connectors
Phaserunner V6 User Manual Rev2 2 Connectors The controller has been connectorized to achieve maximum versatility with minimal wiring, using a combination of waterproof over-molded ebike plugs for signals and popular compact connectors for high current. 2.1 Battery Power The embedded plug on the back of the device provides a reliable hookup to DC battery power through the compact and popular XT60 plug interface. -
Page 6: Motor Cable - Mt Model
Phaserunner V6 User Manual Rev2 2.3 Motor Cable – MT Model The motor connection on the MT model uses an MT60 plug for the 3 phase power, and both 5 pin and 3 pin JST-SM plugs for Hall sensor and temp/speed signals. -
Page 7: Main9 Signal Plug
Phaserunner V6 User Manual Rev2 2.5 Main9 Signal Plug An alternate interface is provided via the 9 pin Mains cable. This uses the Signal D 1109 Connector from Cusmade, and supports conventional ebike wiring strategies for 3 party display consoles. -
Page 8: Wiring Strategies
3.2 3 Party Display Hookup with Superharness The Phaserunner V6 can be used with certain third party displays (from King Meter, Star-Union, APT etc.) that communicate using the KM5s and other supported digital protocols. This is achieved with a Main9 cable harness which... -
Page 9: Headless System
3.3 Headless System Finally, the Phaserunner V6 can be run with only a throttle on the Main9 plug, or a PAS / Torque sensor plugged into the 6 pin PAS plug. In these arrangements, it is essential to wire up the on/off power switch on either the WP8 plug or the Main9 connector for the controller to turn on, as outlined in Section 8.1. -
Page 10: Network Control - Advanced
3.4 Network Control - Advanced There is a 4 option, which is to control the Phaserunner V6 entirely by digital commands over the Modbus network through either of the two serial ports (TRRS jack or Tx + Rx on Main9). This option is available to technical users with existing firmware and software expertise. -
Page 11: Phaserunner Software Suite
Phaserunner V6 User Manual Rev2 5 Phaserunner Software Suite The Phaserunner V6 is already preconfigured if it is purchased as part of a conversion kit from Grin, no tuning of the parameters should be necessary and this section can be skipped. -
Page 12: Software Suite Interface
Phaserunner V6 User Manual Rev2 5.1 Software Suite Interface The software suite is divided into 6 separate tabs for different functions: Basic Setup - This tab allows you to configure the motor parameters, power, adjusted speed, and current limits, torque ramping, and other commonly behaviors. -
Page 13: Setting Up Default Parameters
6 Setting Up Default Parameters Basic Setup tab If the Phaserunner V6 was purchased independent of a kit or is being moved from one ebike system to another, you will need to change it's configuration. With hardware supplied by Grin, this can all be accomplished in a couple steps using preloaded defaults for the Controller, the Motor, and the (optional) PAS sensor, and then customizing the Battery Limits to your pack. -
Page 14: Pedal Sensor Defaults (Superharness Only)
NOTE: This section only applies to Superharness setups where a pedal sensor is plugged into the controller's 6 pin PAS plug. For a Cycle Analyst system, the pedal sensor behaviour is entirely managed by the CA3 and the Phaserunner V6 is not involved. -
Page 15: Battery Limits
Phaserunner V6 User Manual Rev2 6.4 Battery Limits Basic Setup tab With motor and PAS sensor configured, you may also want to set the battery voltage and current settings to appropriate values for your particular pack. 6.4.1 Battery Current Limits Set “Max Battery Current”... -
Page 16: Additional Parameter Editing
If the motor being driven is not available in our list of motor presets, then it will be necessary to configure the controller parameters manually. Please Note: When tuning your Phaserunner V6 to a motor via the software suite, it is essential that your bike is propped up so that the powered wheel can rotate freely, both forwards and backwards. - Page 17 The effective pole pairs is a count of how many electrical cycles corresponds to one mechanical revolution of the wheel and must be set correctly. The Phaserunner V6 needs this information to correlate it’s electrical output frequency with the wheel speed. In a direct drive (DD) motor, it is the number of magnet pairs in the rotor, while in a geared motor you need to multiply the magnet pairs by its gear ratio.
- Page 18 “Flip Motor Spin Direction on Next Autotuning?” and relaunch the “Spinning Motor Test.” During the spinning test, the Phaserunner V6 will start the motor in sensorless mode. If the motor fails to spin and just starts and stutters a few times, first double check your starting values for effective pole pairs and KV.
-
Page 19: Motor Phase Current And Power Settings
27 amps with a 72V pack, while allowing over 40 amps with a 48V pack. In addition to regulating the current flowing in and out of the battery pack the Phaserunner V6 can independently control the maximum phase currents that flow between the controller and motor. It is this motor phase current that both generates torque and causes the motor windings and motor connector to heat up. -
Page 20: Tuning The Sensorless Self Start
Phaserunner V6 User Manual Rev2 The “Max Regen Phase Current” value directly sets the peak braking torque of the motor at full regen. If you want a strong braking effect, then set this to the same value as the forward phase current limit. If the maximum braking force is too intense, then reduce its value. -
Page 21: Throttle And Regen Voltage Maps
This is different from standard ebike controllers, where the throttle more directly controls motor speed. By default, the Phaserunner V6 is configured so that active throttle starts at 1.2V, and full throttle is reached at 3.5V, which is broadly compatible with Hall Effect ebike throttles. -
Page 22: Field Weakening For Speed Boost
7.5 Field Weakening for Speed Boost Basic Setup tab The Phaserunner V6 can boost the top speed of your motor beyond what is normally possible from your battery voltage. This is accomplished by injecting a field weakening current in advance of the torque producing current. -
Page 23: Virtual Electronic Freewheeling
7.6 Virtual Electronic Freewheeling Dashboard/Basic Setup tabs The Phaserunner V6 controller can be set to inject a small amount of current into the motor, even when the throttle is off. When properly tuned, this current injection can overcome the drag torque present in hub motors capable of regenerative braking, allowing them to spin freely when pedaling without any throttle. -
Page 24: Motor Temperature Sensing
7.7 Motor Temperature Sensing Temperature tab The Phaserunner V6 has the ability to sense motor temperature and prevent the motor from overheating by automatically rolling back the max phase current. An entire tab in the software suite is dedicated to the motor thermal rollback settings. -
Page 25: Pedal Sensor Parameters (Superharness)
NOTE: This section only applies to Superharness setups where a pedal sensor is plugged into the controller's 6 pin PAS plug. For a Cycle Analyst system, the pedal sensor behaviour is entirely managed by the CA3 and the Phaserunner V6 is not involved. - Page 26 Rev2 7.9 Setting Assist Levels (Superharness) PAS Setup tab The ASI firmware on your Phaserunner V6 allows you to configure three unique power and speed limit setpoints to determine the behavior in a low, middle, and high power assist level.
- Page 27 Phaserunner V6 User Manual Rev2 7.9.2 Display Assist Levels PAS Setup tab While the Phaserunner supports 3 assist modes, most displays are set to have between 4,5, or even 9 assist levels, not just three. So these 3 reference points are further interpolated to provide up to 9 unique settings.
-
Page 28: Speed Limiting
Phaserunner V6 User Manual Rev2 A preview table is provided in order to conveniently see the result of these assist settings. This is how it looks for the PAS and Torque values above, with the display set to 5 and 9 assist levels respectively: That dashboard tab allows you to see in realtime the current assist level and study how this changes as you push up and down on the display buttons. - Page 29 For geared motors that freewheel or mid-drive motors, the motor RPM is not directly tied to the wheel and the Phaserunner V6 requires some other input signal to determine the vehicle speed when the motor is not running. This would be fed into the wheel speed signal line of the L1019 connector or the 3 pin JST connector of the Phaserunner_MT, and the “Wheel Speed Sensor Source”...
-
Page 30: Edit Parameter Menu
In addition to the parameters accessible from the software suite GUI, there are hundreds of other parameters present in ASI’s controller firmware. Most of these are not relevant for the functionality brought out with the Phaserunner V6, but advanced users already familiar with ASI’s controller ecosystem may want to edit specific values. -
Page 31: Additional Details
8 Additional Details: 8.1 Turning the Controller On and Off In order to power up, the Phaserunner V6's on/off wire must be shorted to battery V+, through either the WP8 plug or the Main9 plug. This is accomplished either with a Cycle Analyst plugged into the WP8 plug, or via the display's on/off with a Main9 harness. -
Page 32: Wheel Speed Sensing
If there are no speed pulses present on the “Wheel Speed” signal, and the temperature signal periodically drops to 0V, then the Phaserunner V6 will treat those 0V pulses as speed signals to track wheel rotation. These decoded speed and temperature signals are transmitted both to the CA3 and the controller. -
Page 33: Signal Mapping
Rev2 8.5 Signal Mapping The Phaserunner V6 uses the Analog Input 2 (Brk1) signal as both the throttle and regenerative brake signal source. This differs from the earlier Phaserunner controllers which used separate signals for “Throttle Sensor Source” and “Regen Brake Source”, which were then shorted externally in the connector wiring. -
Page 34: Independent Regenerative Braking
Rev2 8.6 Independent Regenerative Braking The Phaserunner V6 by default has both the throttle signal source and the regen brake signal source coming from the same line, “Analog Input 2”, which floats at 1V when disconnected. This allows for a single wire to control both power and braking. -
Page 35: Updating Controller Firmware
9 Cycle Analyst Settings Current Sensing [ Cal->RShunt ] The Phaserunner V6 uses a 1.00 mW +- 0.02 mW shunt resistor for current sensing. The exact calibrated value is laser engraved on the controller heatsink. In order to have the most accurate readout of battery current, ensure that the Cycle Analyst’s “RShunt”... -
Page 36: Led Flash Codes
Phaserunner V6 User Manual Rev2 10 LED Flash Codes The embedded red LED inside the controller provides a useful status indicator. It will flash according to the following table if the controller detects any faults. For example, for a 2-4 flash code, the LED will blink twice in quick succession, followed by a short pause, then four more blinks, followed by a long pause, at which point the flash code will repeat. - Page 37 Phaserunner V6 User Manual Rev2 The LED may also flash several different warning codes. These warnings do not stop the controller from running and will appear as various limits are reached in normal operation, they are not usually a cause for any concern.
-
Page 38: Functional Schematic
Phaserunner V6 User Manual Rev2 11 Functional Schematic The Phaserunner controller has an ASI BAC855 control board at the base, but with an intermediary daughter card PCB for additional signal conditioning and cable termination. This diagram illustrates the internal signal wiring and explains how the different connector pins are wired. -
Page 39: Specifications
Phaserunner V6 User Manual Rev2 12 Specifications Electrical 12.1.1 Peak Battery Current Programmable up to 90A*, practical maximum is around 40A due to phase current limits. Peak Phase Current Programmable up to 90A* Peak Regen Phase Current Programmable up to 90A*...
Need help?
Do you have a question about the Phaserunner V6 and is the answer not in the manual?
Questions and answers