OEM HELIOS Use And Instruction Manual

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TRANSLATION OF THE ORIGINAL INSTRUCTIONS

USE AND WARNING INSTRUCTIONS

PIZZA OVEN

mod. HELIOS

OEM ALI GROUP S.r.l a socio unico

Viale Lombardia, 33 Bozzolo (MN) - Italy Tel.

Code: OM40.xxxxx

+39 0376 910511 – Fax +39 0376 910545

info@oemali.com

– www.oemali.com

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Page 1 TRANSLATION OF THE ORIGINAL INSTRUCTIONS USE AND WARNING INSTRUCTIONS PIZZA OVEN mod. HELIOS OEM ALI GROUP S.r.l a socio unico Viale Lombardia, 33 Bozzolo (MN) - Italy Tel. Code: OM40.xxxxx +39 0376 910511 – Fax +39 0376 910545 info@oemali.com – www.oemali.com...
Page 3: Table Of Contents
PIZZA OVEN mod.HELIOS Table of Contents IDENTIFICATION ..........................8 Manufacturer identification ......................8 Identification ............................. 8 Identification label ..........................8 EC Declaration of Conformity (Fac-simile) ..................9 Reference directives ........................10 PRELIMINARY INFORMATION ......................12 Addressees ............................12 Supply and preservation ......................... 12 Updates ............................
Page 4 EC regulated use and warning instructions Layout measures ..........................30 Main components ........................... 31 General description ......................... 32 TRANSPORT AND INSTALLATION ....................35 Introduction ............................ 35 Packaging ............................35 5.2.1 Packaging removal 5.2.2 Disposal of packaging Transport and handling ........................36 5.3.1 Table of groups and weights 5.3.2...
Page 5 PIZZA OVEN mod.HELIOS Safety warnings ..........................65 Routine maintenance ........................66 7.2.1 Inspecting after delivery 7.2.2 Cleaning Special maintenance ........................70 7.3.1 Lamp replacement DECOMMISSIONING AND DISPOSAL ................... 74 Decommissioning and storage ......................74 Disposal ............................75 TROUBLESHOOTING ........................78 Alarms during operation .........................
Page 6 EC regulated use and warning instructions PAGE INTENTIONALLY LEFT BLANK Page 6 CHAPTER 0 – CONTENTS...
Page 7 PIZZA OVEN mod.HELIOS Chapter 1 IDENTIFICATION CHAPTER 1 – IDENTIFICATION Page 7...
Page 8: Identification
1.3 Identification label The machine has an identification plate located on the side panel. On the plate there are the details of the machine to be mentioned in case of need to the OEM ALI GROUP S.r.l a socio unico.
Page 9: Ec Declaration Of Conformity (Fac-Simile)
UE DECLARATION OF CONFORMITY - DECLARATION UE DE CONFORMITE – UE KONFORMITÄTSERKLÄRUNG - DECLARACIÓN UE DE CONFORMIDAD' OEM ALI Group S.r.l. a Socio Unico - Viale Lombardia, 33 46012 BOZZOLO (MN) Italia Tel.: +39 0376 - 910511 - Fax: +39 0376 - 910545 Dichiara che il modello - It is hereby declared that model -Déclare que le modèle...
Page 10: Reference Directives
VII of Directive 2006/42/EC and is available for inspection by the supervisory boards with reasoned request, as set forth by the legislative provisions in force. OEM ALI GROUP S.R.L A SOCIO UNICO provides the introduction on the market of the machine by equipping it and accompanying it with:...
Page 11: Preliminary Information
PIZZA OVEN mod. HELIOS Chapter 2 PRELIMINARY INFORMATION CHAPTER 2 – INTRODUCTORY INFORMATION Page 11...
Page 12: Addressees
EC regulated use and warning instructions 2 PRELIMINARY INFORMATION 2.1 Addressees This manual is destined to operators in charge of dealing with the machine in all the phases of its technical life. It also contains the subjects regarding the proper use of the machine, in order to maintain the functional and qualitative features of the machine unaltered over time.
Page 13: Operators
PIZZA OVEN mod. HELIOS 2.5 Operators Refer to the following table to establish with certainty what skills and qualifications are required of the operators in charge of the various duties (starting up, cleaning, routine maintenance): DEFINITION QUALIFICATION This is the user's trained staff authorised to use the machine for production purposes, for the activities it was built and supplied for.
Page 14 EC regulated use and warning instructions Page 14 CHAPTER 2 – INTRODUCTORY INFORMATION...
Page 15: Symbols Used In The Manual
PIZZA OVEN mod. HELIOS The qualifications stated in the table on this page, compulsorily fall within a category of people defined "trained person". TYPE DEFINITION Person informed, educated and trained on the work and on any dangers deriving Trained Person from an improper use.
Page 16 EC regulated use and warning instructions TERM DEFINITION Assembly, fitted with or intended to be fitted with a drive system, consisting of linked parts or components, at least one of which moves, and which are joined Support together for a specific application. Defective or improper operation of a machine or element when performing a Malfunction specific function.
Page 17: Personal Protective Equipment
PIZZA OVEN mod. HELIOS 2.8 Personal protective equipment When performing assembly, maintenance and/or adjustments near the machine, you must strictly comply with the general accident-prevention standards. Therefore, it is important to always use Personal Protective Equipment (P.P.E.) required for each individual operation.
Page 18: User's Areas Of Safety
EC regulated use and warning instructions 2.9 User's areas of safety The areas surrounding the machine are divided as follows: DESCRIPTION TERM These are the areas in which the user and other operators are able to perform, either in automatic or semi-automatic mode, the control and command Control areas operations of the machine's cyclical functions, by acting on the appropriate control panels or by execution of manual operations.
Page 19: Warranty
• maintenance must be carried out in the time and manner provided by the manual, using OEM ALI GROUP S.R.L A SOCIO UNICO original spare parts and entrusting the interventions to qualified personnel. The warranty becomes void in the event of: •...
Page 20: Safety Devices
EC regulated use and warning instructions Chapter 3 SAFETY DEVICES Page 20 CHAPTER 3 - SAFETY DEVICES...
Page 21: Safeties
PIZZA OVEN mod. HELIOS 3 SAFETIES 3.1 General Warnings The user (entrepreneur or employer) must: • carefully read this manual and gain a deep understanding of the technical specifications and controls before putting into operation the machine; • train the operator on the use of the machine;...
Page 22: Safety Devices
EC regulated use and warning instructions 3.2 Safety devices The machine is provided with the safety devices described in the following table. For the position of such devices, refer to the drawing below the table. TERM DESCRIPTION POS. The fixed protections consist of fixed perimeter guards, which are responsible for preventing access into the machine and its units through Fixed protections areas other than the main openings.
Page 23: Noise
PIZZA OVEN mod. HELIOS 3.3 Noise Noise levels have been measured in accordance with the requirements of UNI EN 11200 and UNI EN ISO 3746 standards. During the operating cycles, the levels of exposure to noise for appointed personnel do not exceed 80 dB.
Page 24: Residual Risks
EC regulated use and warning instructions 3.6 Residual risks The machine was designed to guarantee the essential safety requirements for the operator. Safety has been incorporated, as much as possible, into the design and construction of the machine; however, there are risks from which the operators must be protected, especially during: •...
Page 25: Applied Safety Pictograms
PIZZA OVEN mod. HELIOS 3.7 Applied safety pictograms Safety stickers and plates are applied on the machine, as shown in the table below. Refer to the picture below for positioning. PICTOGRAM DESCRIPTION POS. Electrical hazard! High temperatures hazard CHAPTER 3 - SAFETY DEVICES...
Page 26 EC regulated use and warning instructions Chapter 4 DESCRIPTION Page 26 CHAPTER 4 - DESCRIPTION...
Page 27: Description
PIZZA OVEN mod. HELIOS 4 DESCRIPTION 4.1 Intended use (correct) The machine in question is intended to be used for: ADMITTED NOT ADMITTED WORK ENVIRONMENT OPERATION pizza Any other use different focaccia bread from the one Restaurant Baking of: bruschette permitted.
Page 28: Obligations And Prohibitions
• use the support outside the admitted environmental conditions (consult “chapter 5”). CAUTION! OEM ALI GROUP S.R.L A SOCIO UNICO does not respond for damages caused by things or people when: • the machine has been used in one of the non-permitted environments;...
Page 29: Technical Data
PIZZA OVEN mod. HELIOS 4.4 Technical data GENERAL DATA HELIOS MODELS 530°C Max temperature n° pizzas/h Ø 33/35 n° pizzas/h Ø 45 0-10 rpm Baking tray rotations Ø 1040 mm Baking tray dimensions 109 mm x 650 mm Door dimensions...
Page 30 EC regulated use and warning instructions 4.5 Layout measures Page 30 CHAPTER 4 - DESCRIPTION...
Page 31: Main Components
PIZZA OVEN mod. HELIOS 4.6 Main components The oven is made of the following key parts: DESCRIPTION POS. Baking chamber Control panel Door Support (if present) Chimney Chimney opening knob CHAPTER 4 - DESCRIPTION Page 31...
Page 32: General Description
EC regulated use and warning instructions 4.7 General description The machine is a professional oven used for baking pizzas, focaccia bread, bruschette continuously. The baking can be done using special pans, baking trays, or circular supports in aluminium or stainless-steel metal mesh.
Page 33 PIZZA OVEN mod. HELIOS PAGE INTENTIONALLY LEFT BLANK CHAPTER 4 - DESCRIPTION Page 33...
Page 34: Transport And Installation
EC regulated use and warning instructions Chapter 5 TRANSPORT AND INSTALLATION Page 34 CHAPTER 5 – TRANSPORT AND INSTALLATION...
Page 35 / hoist is required. 5.2 Packaging The machine is shipped by OEM ALI GROUP S.R.L A SOCIO UNICO from the factory to the customer. Depending on the transport distance, on the specific Customer requests and on the amount of the load will remain in the packaging, the machine is shipped as follows: •...
Page 36: Transport And Handling
5.3 Transport and handling The OEM ALI GROUP S.R.L A UNICO SOCIO, considering the ways of transport, uses appropriate packaging and fixtures to ensure integrity and storage during transport. Upon receiving the machine, check that it has not been damaged during transport and/or handling.
Page 37 5.3.2 Transport operations CAUTION! OEM ALI GROUP S.R.L A SOCIO UNICO takes no responsibility for any damage to the machine resulting from non-compliance with the instructions provided. IMPORTANT! The lifting personnel must be authorised and trained to use the lifting equipment and devices, and must comply with the applicable regulations for personal protection.
Page 38 EC regulated use and warning instructions TRANSPORT WITH FORKLIFT TRUCK Lifting equipment operator Operator qualification Required PPE Forklift truck Lifting equipment None Tools to be used CAUTION! Use only suitable and approved lifting means, compatible for the size and weight of the machine. CAUTION! Make sure nobody stops under and within the range of the lifting equipment.
Page 39 PIZZA OVEN mod. HELIOS TRANSPORT WITH CRANE / HOIST Lifting equipment operator Operator qualification Required PPE Crane / hoist Lifting equipment Belts Tools to be used CAUTION! Use only suitable and approved lifting means, compatible for the size and weight of the machine;...
Page 40 EC regulated use and warning instructions Page 40 CHAPTER 5 – TRANSPORT AND INSTALLATION...
Page 41: Installation
PIZZA OVEN mod. HELIOS 5.4 Installation 5.4.1 Arrangements to be made by the customer The preparation of the following is normally borne by the Customer, except for different contractual agreements: • premises (including building work, such as foundations or ducts if required, lighting.);...
Page 42 EC regulated use and warning instructions Page 42 CHAPTER 5 – TRANSPORT AND INSTALLATION...
Page 43 PIZZA OVEN mod. HELIOS The machine is designed and built to operate safely under the following environmental conditions: 15 – 35 °C Ambient temperature 90 % Maximum relative humidity Restaurant Installation site Neon or LED light Ambient lighting Any floor that can support its weight...
Page 44: Oven Positioning
EC regulated use and warning instructions 5.4.3 Oven positioning IMPORTANT! Place the oven in a way to prevent food from being adversely affected by air currents, dust, leak- derived liquids or condensation, or aerosols. DANGER! The oven must not be installed next to flammable walls such as furniture, partition walls, matchboard coatings, etc..
Page 45 PIZZA OVEN mod. HELIOS 5.4.4 Oven assembly on the support Required PPE Forklift truck / Crane / Hoist Lifting equipment Tools to be used To assemble the oven on the support, perform the following procedure: ACTION STEP Open the support doors (pos.1) and loosen the fixing screws of the side plates (pos.2).
Page 46 EC regulated use and warning instructions ACTION STEP Reassemble the side plates. DANGER! It is forbidden to tilt or overturn the ovens in case of displacements or movements. Page 46 CHAPTER 5 – TRANSPORT AND INSTALLATION...
Page 47: Chimney Assembly
PIZZA OVEN mod. HELIOS 5.4.5 Chimney assembly Required PPE Lifting equipment Tools to be used To assemble the chimney, perform the following procedure: ACTION STEP Place the spacer (pos.1) (supplied) on the smoke outlet of the oven (pos.2). Insert the flexible hose (pos.3) Ø130 mm on the spacer (pos.1), securing it with a metal clamp.
Page 48 EC regulated use and warning instructions 5.5 Connections To put the machine into operation, the necessary connections to the local area network must be ensured: • electrical connection (inclusive of earthing connection), in compliance with the standards in force in the country of installation. The user is in charge of ensuring the connection characteristics required.
Page 49 PIZZA OVEN mod. HELIOS CAUTION! The line cut-out switch (automatic thermo-magnetic or differential switch with a minimum contact opening of 3mm) positioned upstream of the oven, must be in an easily accessible and visible area. IMPORTANT! The specifications of the electric power line should correspond to the specifications of the identification plate and to those indicated in chap.
Page 50 EC regulated use and warning instructions 5.5.2 Electrical connection of the oven Electrical maintenance engineer Operator qualification Required PPE Lifting equipment Manual tools Tools to be used To make the electrical connection of the oven, perform the following procedure: ACTION STEP Remove the plate (pos.1) by loosening the dedicated screws.
Page 51: Controls And Use
PIZZA OVEN mod. HELIOS Chapter 6 CONTROLS AND USE CHAPTER 6 – CONTROLS AND USE Page 51...
Page 52 Using the machine for a different purpose than intended by the Manufacturer may cause serious harm to people and/or property and/or animals. OEM ALI GROUP S.R.L A SOCIO UNICO is not liable for damages caused by improper use of the machine.
Page 53: Pushbutton Control Panel
PIZZA OVEN mod. HELIOS 6.2 Pushbutton control panel The buttons of the control panel are described below. The control devices are located on the side of the product input zone. CAUTION! The control panel is not part of the area in contact with the food and therefore the appropriate precautions must be taken to avoid the operator cross-contact with the food and controls.
Page 54 EC regulated use and warning instructions 6.2.1 Pushbutton control panel The buttons of the control panel are described below. EMERGENCY DESCRIPTION POS. ON: oven on, activation of controls and display. ON/OFF button OFF: oven off and controls deactivated. Chamber light Press the button to switch on/off the light inside the oven.
Page 55 PIZZA OVEN mod. HELIOS IMPORTANT! Before reversing the rotation direction, it is necessary to always press the “STOP” button. IMPORTANT! The knob (pos.7), even if set to “0”, still allows a minimum rotation of the plate. Press the STOP key to completely stop the plate.
Page 56 EC regulated use and warning instructions 6.2.2 Pizza positioning To position the pizzas on the rotating tray, check the diameter of the pizzas to be cooked and arrange them as described below. Pizza dimension Number Picture (cm) of pizzas pizzas ø30 pizzas ø35 pizzas ø45 Page 56...
Page 57: First Ignition
PIZZA OVEN mod. HELIOS 6.3 Utilization procedures 6.3.1 Preliminary checks The following checks must be performed before commissioning the machine. • Check that the machine is positioned on a surface able to withstand their weight. • Check that the area around the machine is free from obstructions and/or tripping hazards.
Page 58 EC regulated use and warning instructions 6.3.3 Oven ignition procedure To ignite the oven, proceed as described below: ACTION STEP Set the main switch to “ON”. Close the door (pos.1) and the chimney by rotating the knob (pos.2) clockwise. Press the on / off key (pos.3). Orange LED on (pos.4): self-diagnosis check correct and oven operational.
Page 59 PIZZA OVEN mod. HELIOS IMPORTANT! It is recommended to turn on the oven at least an hour and a half before use to allow the correct temperature of the baking chamber to be reached. IMPORTANT! It is recommended to open the chimney (even only partially) during baking.
Page 60: Shutdown Procedure
EC regulated use and warning instructions 6.3.4 Shutdown procedure To turn off the oven, proceed as follows: ACTION STEP Press the ON/OFF button to stop the machine. Completely open the chimney by means of the knob (pos.1). Position the main switch ON / OFF, placed upstream of the oven, at “OFF”. IMPORTANT! At the end of each working day, turn off the oven.
Page 61 PIZZA OVEN mod. HELIOS 6.4 General baking rules To bake the pizza and for an optimal operation of the oven, see the rules indicated below. 6.4.1 Traditional pizza baking Data Description 330°C Temperature 80% upper – 20% lower Resistance power 6.4.2...
Page 62 EC regulated use and warning instructions PAGE INTENTIONALLY LEFT BLANK Page 62 CHAPTER 6 – CONTROLS AND USE...
Page 63: Maintenance
PIZZA OVEN mod. HELIOS Chapter 7 MAINTENANCE CHAPTER 7 – MAINTENANCE Page 63...
Page 64 OEM ALI GROUP S.R.L A SOCIO UNICO. OEM ALI GROUP S.R.L A SOCIO UNICO shall not be held responsible for any damage to people or objects, if resulting from operations either different from those described or performed differently from what stated.
Page 65: Safety Warnings
PIZZA OVEN mod. HELIOS 7.1 Safety warnings CAUTION! When removing the plug, the operator must be able to check that the plug is indeed disconnected from any spot he/she has access to. CAUTION! When the machine is under maintenance, in order to prevent it from being accidentally switched on, disconnect power supply and add the following notice: "CAUTION! MACHINE UNDER MAINTENANCE”...
Page 66: Routine Maintenance
Yearly Visual check of machine status Check nuts bolts’ tightening General maintenance (OEM technician) IMPORTANT! It is recommended for an OEM technician to carry out maintenance and general inspection at least once a year. Page 66 CHAPTER 7 – MAINTENANCE...
Page 67: Cleaning
PIZZA OVEN mod. HELIOS 7.2.2 Cleaning CAUTION! The cleaning operations must be carried out only by qualified and authorised personnel. CAUTION! Strictly follow the regulations on washing water treatment that are in force in the country of installation. IMPORTANT! When removing the plug, the operator must be able to check that the plug is indeed disconnected from any spot he/she has access to.
Page 68 EC regulated use and warning instructions 7.2.2.3 Refractory surface cleaning Operator Operator qualification Required PPE Manual tools Tools to be used To clean the refractory surface, proceed as described: ACTION STEP Check that the oven has completely cooled down, open the door and clean the refractory surface (pos.1) with the special brush.
Page 69 PIZZA OVEN mod. HELIOS 7.2.2.4 Self-cleaning cycle The self-cleaning cycle must be carried out in the following cases: • after using the oven for several hours; • at the end of each working day; • before switching the oven off.
Page 70: Special Maintenance
CAUTION! The spare parts to be replaces must be ordered at OEM ALI GROUP S.R.L A SOCIO UNICO If the customer does not use original spare parts or pieces authorised in writing by the Manufacturer, the latter shall not be responsible for the machine operation and the operators’ safety.
Page 71: Lamp Replacement
PIZZA OVEN mod. HELIOS 7.3.1 Lamp replacement Electrical maintenance engineer Operator qualification Required PPE Manual tools Tools to be used Proceed as described to replace the lamp: ACTION STEP Open the oven and, using a screwdriver, force and detach the glass covering the lamp (pos.1).
Page 72 EC regulated use and warning instructions PAGE INTENTIONALLY LEFT BLANK Page 72 CHAPTER 7 – MAINTENANCE...
Page 73: Decommissioning And Disposal
PIZZA OVEN mod. HELIOS Chapter 8 DECOMMISSIONING AND DISPOSAL CHAPTER 8 – DECOMMISSIONING AND DISPOSAL Page 73...
Page 74: Decommissioning And Storage
EC regulated use and warning instructions 8 DECOMMISSIONING AND DISPOSAL CAUTION! Decommissioning and dismantling operations must be entrusted to personnel specialised in such activities. In particular, only those in charge of the dismantling and final waste disposal phase can perform the following activities: •...
Page 75: Disposal
To disassemble commercial parts or subcontracting material making up the equipment supplied by OEM ALI GROUP S.R.L A SOCIO UNICO, please refer to the relevant user manual supplied. Pursuant to the 2012/19/EU "WEEE" Directive, if the purchased component/equipment is marked with the following crossed-out wheelie bin symbol, it means that the product must be collected separately from other waste at the end of its lifespan.
Page 76 EC regulated use and warning instructions PAGE INTENTIONALLY LEFT BLANK Page 76 CHAPTER 8 – DECOMMISSIONING AND DISPOSAL...
Page 77: Troubleshooting
PIZZA OVEN mod. HELIOS Chapter 9 TROUBLESHOOTING CHAPTER 9 - TROUBLESHOOTING Page 77...
Page 78: Alarms During Operation
During operation, it is possible to view on the display the alarms due to the following causes. Description Problem Operator Symbol • Temperature probe not Temperature probe malfunctioning; OEM Technician AL1_ • detected Temperature probe disconnected. Electronic board high Turn off the oven and check the correct Operator temperature operation of the forced ventilation.
Page 79 PIZZA OVEN mod. HELIOS 9.2 Troubleshooting Cause Solution Problem No electrical power supply. Check the electric connection. The oven does not Main switch “OFF”. Make sure the main switch is on switch on Electrical check of oven. Contact the technical support service.
Page 80 EC regulated use and warning instructions PAGE INTENTIONALLY LEFT BLANK Page 80 CHAPTER 9 - TROUBLESHOOTING...
Page 81: Annexes
PIZZA OVEN mod. HELIOS Chapter 10 ANNEXES CHAPTER 10 - ATTACHMENTS Page 81...
Page 82 EC regulated use and warning instructions 10 ANNEXES ATTACHMENT LIST WIRING DIAGRAMS LIST OF ALARMS Page 82 CHAPTER 10 - ATTACHMENTS...
Page 83 PIZZA OVEN mod. HELIOS Wiring diagram key CODE DESCRIPTION Cn1 - Cn2 MORSETTO / CLAMP H1 - H2 LAMPADA CAMERA DI COTTURA / LAMP ROOM MOTORE / MOTOR M3-M4-M5 VENTOLA / FAN Mo12-Mo16 MORSETTO / CLAMP R1-R6 RESISTENZA CIELO-PLATEA / UPPER-LOWER RESISTANCE...
Page 84 EC regulated use and warning instructions Wiring diagram Page 84 CHAPTER 10 - ATTACHMENTS...
Page 85 PIZZA OVEN mod. HELIOS CHAPTER 10 - ATTACHMENTS Page 85...
Page 86 EC regulated use and warning instructions Page 86 CHAPTER 10 - ATTACHMENTS...