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benda Darkflag 500 User Manual

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FOREWARD
Dear users：
Sincerely thank you for choosing the BD500-15 two wheeled riding motorcycle designed and produced by
our company! This car is independently developed and produced by our company, combining advanced
technology and avant-garde design concepts at home and abroad. We hope that it can bring you a safe
driving process and comfortable driving experience!
Before driving a motorcycle, please fully read the various regulations and requirements proposed in this
practical manual!
This manual provides an overview of the repair and maintenance of this motorcycle. Please follow the
various procedures in this manual for operation!
Our company has dedicated technical maintenance personnel and departments to provide you with
excellent technical maintenance service support!
The company has always adhered to the service tenet of "making consumers more satisfied" and
continuously improves product quality and performance. Any changes in appearance, color, and structure
that may arise from this may result in inconsistency with this manual. We apologize for any inconvenience
caused. The pictures in this manual are for reference only, please refer to the actual product for details.
Thank you again for your attention and trust in our company!
BENDA MOTORCYCLE

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Summary of Contents for benda Darkflag 500

  • Page 1 We apologize for any inconvenience caused. The pictures in this manual are for reference only, please refer to the actual product for details. Thank you again for your attention and trust in our company! BENDA MOTORCYCLE...

  • Page 2: Important Precaution

    Important precaution Please operate and drive according to this user manual, strictly abide by national and local traffic laws and regulations, and always pay attention to safety! This user manual is one of the essential accessories of this vehicle. When the vehicle is resold to others, please attach it with the vehicle.

  • Page 3: Table Of Contents

    1.1 Safety instructions for motorcycle drivers ........................1 1.2 Number position（FIG 1） ............................1 II、 Introduction to motorcycles ............................2 2.1 Range of application of BENDA two wheeled motorcycles ..................2 2.2 Characteristics of BENDA Two wheeled Motorcycle ....................2 2.3 Carrying regulations ..............................2 2.4 Fuel ....................................
  • Page 4 10.1 Check rear brake disc ..............................26 10.2 Check the brake pads of the rear brake ........................26 10.3 Check the brake fluid level of the rear brake system ....................27 XI、 Battery maintenance .............................. 27 XII、 Engine water cooling system maintenance instructions ..................29 XIII、...

  • Page 5: Forward

    I、User notice 1.1 Safety instructions for motorcycle drivers For your personal and vehicle safety, please comply with the following six regulations： ①、Properly wear various protective equipment The protective equipment for cycling includes safety helmets, goggles, knee protectors, elbow protectors, and gloves. Wearing protective equipment can greatly reduce the harm to the body when accidentally falling a car, and can maximize the protection of your personal safety.

  • Page 6: Introduction To Motorcycles

    Adopting an electronic fuel injection system, it is more environmentally friendly and efficient, meeting national emission requirements. 2.1 Range of application of BENDA two wheeled motorcycles BD500-15 is a self-developed two wheeled motorcycle, which is suitable for both urban roads and rural roads.

  • Page 7: Inspection

    2.6 Inspection You should strictly follow the requirements in the "Maintenance Schedule" to maintain your vehicle. III、Safe driving of motorcycles This motorcycle is a two wheeled motor vehicle can bring convenience and speed to rider,To ensure your motorcycle’ best performance，you should compliment the correct maintenance and upkeep .When using the motorcycle,it must be safe and normal;when driving or riding it,your body must be healthy so that you can drive the vehicle at your best condition.

  • Page 8: Refitting

    3.3 Refitting Warning: 1. Arbitrary modification of the motorcycle or replacement of the original device cannot guarantee the safety of the motorcycle and is illegal. You must comply with the regulations of the traffic management department on the use of the vehicle.

  • Page 9: Operation Instruction

    IV、Operation instruction 4.1 Parts position 1、（Fig1） ①Left rear mirror ②Front headlight ③Front left turn signal ④Battery（Battery box inside the protective panel） ⑤Front seat ⑥Rear seat ⑦Rear license plate lamp ⑧Rear left turn signal ⑨Front brake caliper ⑩Shift lever FIG1 ⑪Front left foot pedal ⑫Side stand ⑬Rear left foot pedal 2、（Fig2）...

  • Page 10: Instrument

    4.2 Instrument Name Function Instrument（=FIG4） Gear display Display the location of the engine Please refer to Table 1 for the names and High beam indicator The high beam light is on, and when it is lit, functions of indicator light symbols it displays blue Water temperature Illuminate and display in red: coolant...

  • Page 11: Ignition Switch Lock，Steering Switch，Seat Lock

    4.3 Ignition switch lock，steering switch，seat lock Ignition switch （Fig5） set in the front left of the vehicle， it must be turned on before starting the motorcycle.Key positions and functions are shown in Fig2. Key position Function Key status Close“OFF” Circuit disconnected ,engine unable to start Can be pulled out The circuit is closed and the engine can Can not be pulled...

  • Page 12: Right Switch Combination（Fig 8

    4.4 Right switch combination（Fig 8） ①Turn off preset switch ②Electronic start button Fig8 Right switch combination 1、Flame-out preset switch Flame-out switch located on the right of the steering lever,preset switch has two position：“ ”and“ ”。 Turn off“ ” Turn off the ignition switch-At this position, the ignition circuit is disconnected， The running engine is turned off and cannot be started.

  • Page 13: Headlight Pitch Angle Adjustment（Fig10

    2、TCS Switch Press on“TCS switch”，TCS function turned off Loosen“TCS switch”，TCS function turned on warning： “TCS”is traction control system which purpose is prevent the slippage while starting or accelerating to sustain the stability of the vehicle.When turned off,vehicle may slip or rollover.Please operate with caution 3、Turn signal switch When turn left，move“turn signal”to“...

  • Page 14: Opening Method Of Fuel Tank Cover（Fig11

    4.7 Opening method of fuel tank cover（Fig11） Open the small cover that covers the keyhole, insert the key into the fuel tank lock hole, and rotate clockwise to open the fuel tank lock; When closing, remove the key, gently close the fuel tank cap, and press firmly until you hear a "click"...

  • Page 15: Operation Guide

    Attention： 1、When pressure of tire decline，Inspect if have nail,small hole on the tire.Is the side of the wheel rim damaged。 Tires without inner tubes will gradually deflate when they have small holes. 2、Incorrect pressure of tire will lead to abnormal wear of tire tread ,Even causing safety accidents. 3、Insufficient tire pressure may cause tire damage or detachment from the wheel hub.

  • Page 16: Inspection Before Driving

    600～1500km Run in： Throttle handle should be opened to avoid exceeding 3/4 of the maximum opening ； Vehicle speed within 70km/h. 2、Avoid sustained low speed：Engine runs at a certain low speed （light load）,Will cause smooth grinding of components and poor running in. 3、...

  • Page 17: Start Of Motorcycle

    5.3 Start of motorcycle （Fig13） 1、Turn on the ignition lock， move the flame-out preset switch to“ ”position. 2、Shift the gear to low or neutral. 3、Fully grip the clutch lever with the left hand (release the clutch when not in neutral). 4、...

  • Page 18: Driving Motorcycles

    5.4 Driving motorcycles 5.4.1 Shift operation（Fig14、Fig15） This vehicle has a six speed constant engagement ； ① 、 ②gear are low speed,③ 、 ④gear are medium speed,⑤ 、 ⑥gear are high speed.Gear shifting can refer to the following operations： 1）Shift from neutral to ① gear：Return the throttle with the right hand, quickly grip the clutch handle with the left hand, and press down on the gear lever with the left foot once,Enable the...

  • Page 19: Climbing Or Turning Driving（Fig16

    Attention： 1、Before switching the low gear,lower vehicle speed or increase the speed of engine。Before shifting into high gear, increase the vehicle speed or decrease the engine speed. This can prevent unnecessary wear of transmission system components and rear tires. 2、When the gear is in neutral and the neutral indicator light is on, it is best to slowly release the clutch handle to confirm whether it has truly entered the neutral position 5.4.2 Climbing or turning driving（Fig16）...

  • Page 20: Maintenance And Upkeep

    4) Grasp the clutch handle tightly, shift into neutral, and then come to a complete stop. After shifting into neutral, the neutral indicator light on the instrument panel lights up. 5) If you want to park on a gentle slope with a single support, you should shift to a lower gear and keep the front of the car uphill to avoid overturning.

  • Page 21: Inspection, Selection, And Replacement Of Engine Lubricating Oil

    No ★ items require your own maintenance, or you can go to the BENDA specialty store for maintenance. A ★ project is maintained by personnel from a BENDA specialty store; If you have specialized tools, repair parts, or repair capabilities, you can also repair and maintain them yourself.
  • Page 22 [Inspection] （Fig17） Before each use, the lubricating oil level must be checked, and there is oil on the right crankcase cover window. Start the engine and run it for 3 minutes, then wait for the engine to stop for 3 minutes. Park the motorcycle on a flat surface with the entire vehicle perpendicular to the ground.

  • Page 23: Selection And Replacement Of Spark Plugs

    Warning： 1. The use of inferior lubricating oil can seriously affect the performance and lifespan of the engine. 2. Long term failure to change lubricating oil can cause deterioration, and deteriorated lubricating oil can cause excessive wear and tear on the engine and components. 3.
  • Page 24 2. Remove the spark plug cap, remove the surrounding dirt, use the spark plug socket wrench in the tool bag to remove the spark plug, and use a wire brush to remove the carbon and dirt from the spark plug. 3.

  • Page 25: Check And Adjust Of Throttle Handle

    Warning： 1. Starting the engine without installing a filter is very dangerous. Without the obstruction of the filter element, the engine flame will spray back into the air filter intake chamber from the engine, and dirt will also be sucked into the engine interior, causing serious wear and tear to the engine.

  • Page 26: Adjustment Of Clutch

    [Throttle body] The throttle limit screw on the throttle body has been precisely set and cannot be adjusted by yourself. Check if the idle speed of the vehicle is stable (after the engine is fully preheated, the idle speed of the engine should be between 1350-1650RPM per minute).

  • Page 27: Abs/Anti-Lock Braking System

    ABS from continuing to function. Only when using spare parts and tires recommended by Benda Motors on the braking system can the optimal function of ABS be guaranteed.

  • Page 28: Check The Front Brake Discs

    Otherwise, it will reduce braking performance or result in braking failure. This work should be completed at the BENDA specialty store. Warning： 1. Should add: non petroleum based brake oil with brand name DOT3 or DOT4; Different grades cannot be mixed for use;...

  • Page 29: Check The Brake Pads Of The Front Brake

    Check the brake system and do not continue driving. Please go to the designated after-sales point of BENDA for repair. Excessive use of brake fluid can reduce braking effectiveness. Please replace the brake fluid in a timely manner.

  • Page 30: Check Rear Brake Disc

    If you are not familiar with the specifications of the friction plate or cannot replace it on your own, please go to the designated after-sales point of BENDA for repair.

  • Page 31: Check The Brake Fluid Level Of The Rear Brake System

    Check the brake system and do not continue driving. Please go to the designated after-sales point of BENDA for repair. Excessive use of brake fluid can reduce braking effectiveness. Please replace the brake fluid in a timely manner.
  • Page 32 4.For detailed instructions on the charger, please contact your dealer. [Inspection and maintenance of batteries] 1 When frequently used, the motorcycle charging system automatically charges the battery fully. If you occasionally use a motorcycle or use it for a short period of time, the battery may be low. The battery will generate self discharge, and the self discharge rate varies with the type of battery and ambient temperature.

  • Page 33: Engine Water Cooling System Maintenance Instructions

    2. Please go to the "BENDA Exclusive Store" to purchase direct coolant for aluminum alloy engines. 3. If you need to replace the coolant or if there is a coolant leak, please go to the "BENDA Exclusive Store" for replacement and repair.
  • Page 34 [Add a small amount coolant] If the coolant in the auxiliary water tank is at or below the lower mark position, please add special coolant in a timely manner to the upper mark position. [Add method] 1. Park the motorcycle on a flat surface with a single support and wait for the engine to cool down;...

  • Page 35: Vehicle Cleaning And Storage

    XIII、Vehicle cleaning and storage [Vehicle cleaning] 1. Motorcycles should be cleaned regularly to detect damage, wear, or oil leakage in a timely manner. 2. When cleaning, it is necessary to wait for the engine to cool down and rinse with clean water. After cleaning, dry the motorcycle and start the engine, allowing it to run for a few minutes;...

  • Page 36: Service Life And Vehicle Handling Of Vehicle

    XIV、Service life and vehicle handling of vehicle [Vehicle service life] Please follow the rules and regulations of the traffic management department or the local vehicle management office for the duration of the vehicle's use. [Vehicle handling] 1. Disposal of used engine oil: The used engine oil under the motorcycle replacement should be put into a plastic bucket and handed over to the recycling company for disposal.

  • Page 37: Table Of Main Technical Parameters

    XVI、Table of main technical parameters Model Name BD500-15 Manufacturer Name HANGZHOU SATURN TECHNOLOGY CO,.LTD Vehicle model BD500-15 (commercial name) Vehicle brand (BENDA) Vehicle type Ordinary two wheeled motorcycle Vehicle identification H84PDTPDxxxxxxx number Authorized passenger Two people（One driver and one passenger each） capacity...
  • Page 38 idling 1500±150 Engine lubricating oil Brand 10W-40 Lubricating oil capacity 2.8L Fuel grade 92 # or above gasoline Spark plug gap 0.8~0.9 mm Primary speed ratio 2.16 First gear ratio 3.23 Second gear ratio 2.12 Ratio Third gear ratio 1.57 Fourth gear ratio 1.33 Five speed ratio...

  • Page 39: Common Motorcycle Troubles And Causes

    XVII、Common Motorcycle Troubles and Causes Phenomenon Part location Causes Ways There is no fuel in the fuel tank come on Fuel system Oil pump blockage or damage, poor fuel quality Cleaning or replacement Spark plug malfunction: Excessive carbon buildup and Check or replace prolonged use Unable to...
  • Page 40 Inspection of light bulbs and lamp holders Headlamps Adjust or replace Headlamps Voltage Voltage regulator inspection: poor contact or burnt out Check or replace and tail lights regulator do not light Magneto Magnetic motor coil inspection: poor contact or burnt out Check or replace The horn Battery...
  • Page 41 P 0112 Low voltage in the intake temperature sensor circuit P 0650 Engine malfunction indicator light malfunction Short circuit to high voltage/open circuit of the oxygen P 0132 sensor in front of cylinder 1 The oxygen sensor in front of cylinder 1 is short circuited to ground P 0131 Cylinder 1 front oxygen sensor heater short circuited to low...

  • Page 42: Bd500-15 Electrical Schematic Diagram

    XVIII、BD500-15 Electrical schematic diagram...

This manual is also suitable for:

Bd500-15