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Sea Ray Sundancer 240 Owner's Manual
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Sea Ray Sundancer 240 Owner's Manual

Sea Ray Sundancer 240 Owner's Manual

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Sea Ray
Owner's
Manual
®
240 Sundancer
Owner's Manual Part Number: MRP 1797143

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Summary of Contents for Sea Ray Sundancer 240

  • Page 1 Sea Ray Owner’s Manual ® 240 Sundancer Owner’s Manual Part Number: MRP 1797143...
  • Page 3 Sea Ray, gives you important information on all engine control and steering system. Throughout the the features of your Sea Ray. For years of trouble- Owner’s Manual you will be referred to information free boating take the time to carefully review the provided by manufacturers of specifi...
  • Page 4 THIS PAGE LEFT INTENTIONALLY BLANK ® 240 Sundancer...

  • Page 5: This Manual

    NTRODUCTION 1. T 3. S ANUAL OURCES OF NFORMATION In North America, contact one of the following for The material here and in the rest of the Owner’s Manual Packet: boating courses: • Gives you basic safety information; • U.S. Coast Guard Auxiliary •...

  • Page 6: Dealer Responsibilities

    NTRODUCTION 4. D 6. H EALER ESPONSIBILITIES DENTIFICATION UMBER (HIN) In addition to a predelivery check and service of the boat, your dealer is to give you: The “Hull Identifi cation Number” located on the starboard side of the transom, is your boat’s most •...

  • Page 7: Service, Parts And Repair For Your Boat

    When your boat needs service, parts or repair, take Boat Safety Act of 1971. The Act is promulgated by it to an authorized Sea Ray® dealer. To fi nd a dealer the United States Coast Guard who has authority to...

  • Page 8: About Your Limited Warranty

    Thank you for your decision to buy a Sea Ray. The Sea Ray Limited Warranty is subject to change at any time at Sea Ray’s discretion. The information contained herein is general information about the Limited Warranty for the owner’s general knowledge, but does not alter or amend the terms of the Limited Warranty.

  • Page 9: Table Of Contents

    240 DA O ’ • T WNER ANUAL ABLE OF ONTENTS 2 • G NTRODUCTION ECTION ENERAL RRANGEMENT 1. This Manual .............iii 1. Docking/Lifting/Storage ......... 2.1 2. Your Responsibilities ..........iii A. Bow and Stern Cleats ........2.1 3. Sources of Information ..........iii B.
  • Page 10 240 DA O ’ • T WNER ANUAL ABLE OF ONTENTS 10. Servicing the Main Distribution Panel ....6.11 4 • B & U ECTION ILGE NDERWATER 11. Battery Charger/Converter ....... 6.12 1. Bilge ..............4.1 12. Ground Fault Interrupter Receptacle (GFI) ..6.12 A.
  • Page 11 240 DA O ’ • T WNER ANUAL ABLE OF ONTENTS 8 • R & ECTION EQUIRED NSPECTION ERVICE AINTENANCE 1. Summary Guide for Inspection, Service and Maintenance ............8.1 2. Useful Service Information ........8.3 3. Inspection, Service and Maintenance Protocol ..8.4 A.
  • Page 12 Information in this publication is based upon the latest product specifi cations available at printing. Sea Ray ® Boats, Inc. reserves the right to make changes at any time, without notice, in the colors, equipment, specifi cations, materials and prices of all models, or to discontinue models. Should changes in production models be made, Sea ®...

  • Page 13: Safe Boating Means

    Replacement safety labels can be obtained times; and by calling your dealer or Sea Ray at 1-800- SRBOATS ( I n t e r n a t i o n a l 1 - 3 1 4 - 2 1 6- •...

  • Page 14: Legally Mandated Minimum Required Equipment

    DAN GER Fumes from engine, generators, and other equipment Other: Your Sea Ray is equipped with the required and appliances using burning fuel contain carbon navigation lights, engine exhaust and ventilation monoxide.
  • Page 15 1 • S ECTION AFETY burning fuel applications: DAN GER Even in rainy cold weather ventilation must be • Be sure to have suffi cient ventilation when using maintained to avoid Carbon Monoxide poisoning. You canvas or window-type side curtains when will get wet and/or cold.

  • Page 16: Lifesaving Equipment

    1 • S ECTION AFETY Near-Shore Life Vest (Type II)– A. C ARBON ONOXIDE ONITOR . 1.4.2) “keyhole” vest with fl otation-fi lled Your boat has a carbon monoxide (CO) monitor head and neck support is also mounted inside the boat . The CO monitor is an designed to turn a person face electronic instrument that detects CO.

  • Page 17: Additional Recommended Equipment For Safe Operation

    1 • S ECTION AFETY • Spare parts kit (spark plugs, fuses, hose 6. A DDITIONAL ECOMMENDED clamps and ask your dealer to recommend QUIPMENT FOR PERATION other parts) • Extra propeller In addition to legally mandated equipment, the following items are necessary for safe boating, especially if your boat is out of sight of land.

  • Page 18: Maximum Capacities

    GUARD SAFETY STANDARDS IN EFFECT ON accessories that will affect the boat’s running trim, THE DATE OF CERTIFICATION SEA RAY BOATS, INC. MANUFACTURER: have an experienced marine technician perform a KNOXVILLE, TN...

  • Page 19: Stability

    1 • S ECTION AFETY When visibility becomes impaired because of 11. S TABILITY weather, time of day or high bow angle you must Your boat was manufactured to specifi c stability slow down so that you have suffi cient time to react and fl...

  • Page 20: Weather

    1 • S ECTION AFETY Getting caught in severe weather is hazardous. Bad 13. W EATHER weather and/or rough sea or water conditions can There are four design categories of boats based cause an unsafe situation. Consult local weather upon their ability to withstand wind and sea or water information, or listen to the NOAA weather reports conditions: for the latest weather conditions or any impending...

  • Page 21: Chart Your Course

    1 • S ECTION AFETY 14. C 15. W HART OURSE ATER PORTS WARNING WARNING Hitting an object in or under the water or boating in Your boat can kill or injure persons in the water. dangerous currents can cause serious injury or death Always stay away from areas designated for swimming to boat occupants.

  • Page 22: Diving

    1 • S ECTION AFETY • Never drive the boat directly behind a water Turn Left – Extend arm out from body to the skier. At 22 knots (25 m.p.h.), it takes only 5 left. seconds to overtake a fallen skier who was 60 OK After a Fall –...

  • Page 23: Emergency Situations

    1 • S ECTION AFETY • Keep the victim constantly in sight. 16. E MERGENCY ITUATIONS • When almost alongside, stop the engine in gear Prevention is the safest approach. We hope that you to prevent propeller “windmilling.” are never involved in an emergency situation. ASSISTING OTHER BOATERS ETTING BOARD...

  • Page 24: Flooding, Swamping And Capsizing

    1 • S ECTION AFETY D. F F. G LOODING WAMPING AND APSIZING ROUNDING In the event of fl ooding, swamping or capsizing: In the event of running aground: • Try to shut off engines, generators and blowers, • Check for leaks. If water is coming in, stop the before leaving the boat.

  • Page 25: Safety Hot Lines

    If there is much fuel or oil in the bilge, contact a Community. knowledgeable marine service to remove it. Never Further information concerning these requirements pump contaminated bilge discharge overboard. may be obtained from Sea Ray ® Customer Service: Help protect your waters. 1-800-SRBOATS.

  • Page 26: Waste Disposal

    1 • S ECTION AFETY B. W C. E ASTE ISPOSAL XCESSIVE OISE • Many areas prohibit overboard sewer discharge. Many areas regulate noise limits. Even if there Close and disable fl ow-through waste systems are no laws, courtesy demands that boats operate to prevent discharge in such areas.

  • Page 27: Nautical Terms

    1 • S ECTION AFETY Hatch – an opening in deck to provide access 20. N AUTICAL ERMS below. Abeam – object 90 degrees to center line on either Head – toilet or toilet area in a boat. side of boat. Headroom –...

  • Page 28: Key To Symbols On Controls And Prints

    1 • S ECTION AFETY 21. K EY TO YMBOLS ON ONTROLS RINTS These symbols may be found on your controls and gauges and/or used in this owner’s manual. This ENGINE ENGINE ENGINE page is to help you understand what the symbols START STOP mean.
  • Page 29 22. W ARNING ABEL OCATIONS ARNING ABEL OCATIONS . 1.17.1) DANGER DANGER NO SMOKING WARN ING WARN ING DANGER GASOLINE VAPORS ARE EXPLOSIVE DOOR MUST BE SECURED - DO NOT LEAVE BOAT UNATTENDED WITH THE VISIBILITY FROM THIS HELM STA TION IS LIM IT ED TRANSOM DOOR MUST BE WHILE VESSEL IS UNDERWAY DOCKSIDE WATER HOSE CONNECTED.

  • Page 30: Warning Label Locations

    THIS BOAT COMPLIES WITH U.S. COAST GUARD SAFETY STANDARDS IN EFFECT ON UNDERSIDE OF ENGINE HATCH THE DATE OF CERTIFICATION SEA RAY BOATS, INC. MANUFACTURER: KNOXVILLE, TN PREVENT THE DISCHARGE OF POL LUT ANTS DISCHARGE OF OIL OR OILY WASTE INTO NAVIGABLE WATERS IS...
  • Page 31 ARNING ABEL OCATIONS ONTINUED ARNING ABEL OCATIONS . 1.19.1) S ave O ur S eas It is illegal to dump plastic trash anywhere into the ocean or nav i ga ble wa ters of the United States. Violation of these re quire ments may result in civil pen al ty up to $25,000, a fi...
  • Page 32 THIS PAGE LEFT INTENTIONALLY BLANK 240 Sundancer ® 1.20...

  • Page 33: General Boat Arrangement

    2 • G ECTION ENERAL RRANGEMENT With fiberglass boats, severe gelcoat crazing 1. D OCKING IFTING TORAGE or more serious hull damage can occur during launching and hauling if pressure is created on CAUTION the gunwales by the slings. Flat, wide belting-type slings and spreaders long enough to keep pressure Do Not use cleats for lifting.

  • Page 34: Passenger Locations

    2 • G ECTION ENERAL RRANGEMENT ROPER TORAGE . 2.2.1) RIGHT (NO GAP) 16½” 138” (41.9cm) (350.5cm) WRONG (GAP) AFT CRADLE FORWARD CRADLE While the person at the wheel must alert 2. P ASSENGER OCATIONS passengers before any sudden or erratic boat movement, such as crossing wakes, rapid turns, WARNING sudden acceleration or deceleration, etc., an...
  • Page 35 2 • G ECTION ENERAL RRANGEMENT ACCOMMODATION DECK ASSENGER OCATIONS (DECK AREA INTENDED FOR . 2.3.1) OCCUPATION DURING NORMAL OPERATION) WORKING DECK (DECK AREA INTENDED FOR OCCUPATION DURING ANCHORING, MOORING AND EMERGENCY OPERATION ONLY) DO NOT WALK ON THIS AREA WARNING Wet decks are slippery.

  • Page 36: Propulsion System

    2 • G ECTION ENERAL RRANGEMENT 3. P ROPULSION YSTEM The engine on your boat is a stern drive propulsion system also known as an inboard-outboard engine. This type of propulsion system has the engine inside the boat secured to the hull’s stringers at the rear end of the hull.

  • Page 37: Basic Boat Dimensions And Clearances

    2 • G ECTION ENERAL RRANGEMENT 4. B ASIC IMENSIONS AND LEARANCES IMENSIONS AND LEARANCES . 2.5.1) WATERLINE (C)37.5” (95.25 cm) KEEL (A) 24’ 10” (7.57 m) (B) BEAM 8’ 6” (2.59 M) ® 240 SUNDANCER SPECIFICATIONS HEIGHT DIMENSIONS (A) Overall Length (D) Keel to Top of Antenna ....

  • Page 38: Deck Layout

    2 • G ECTION ENERAL RRANGEMENT 5. D AYOUT ENERAL AYOUT . 2.6.1) FRESH PORT/STBD COMBO WATER FILL NAVIGATION LIGHT ANCHOR CHAIN/ROPE CABIN ENTRYWAY STORAGE LOCKER CONTROL STATION PORT CONVERSATION AREA SEATING 12VAC ADAPTER (IN GLOVE BOX) SWING OUT TABLE ADJUSTABLE HELM SEAT AFT TABLE...

  • Page 39: Cabin Layout

    2 • G ECTION ENERAL RRANGEMENT 6. C ABIN AYOUT ABIN AYOUT . 2.7.1) V BERTH CUSHIONS FRESH WATER TANK (W. STORAGE BELOW) (BELOW CUSHION) 12V ACCESSORY CABIN TABLE BASE ADAPTER & 120V GFI RECEPTACLE GALLEY CARBON MONOXIDE MONITOR MAIN DISTRIBUTION HANGING LOCKER PANEL ENTERTAINMENT...

  • Page 40: Helm , Gauge & Switch Layout

    2 • G ECTION ENERAL RRANGEMENT 7. H & S AUGE WITCH AYOUT . 2.8.1) AUGE ANEL WATER OIL PRESSURE 4-IN-1 GAUGE TEMPERATURE SPEEDOMETER FUEL POWER TRIM SYSTEM GAUGE TACHOMETER . 2.8.2) WITCH ANEL ® 240 Sundancer...
  • Page 41 2 • G ECTION ENERAL RRANGEMENT AYOUT ONTINUED . 2.9.1) AYOUT COMPASS GAUGE PANEL GPS CHART SWITCH PANEL PLOTTER (OPTION) TRIM TAB CONTROLS SPOT LIGHT CONTROLS (OPTION) VOLVO ENGINE ALARM (DIESEL OPTION) STEREO REMOTE HALON SYSTEM REMOTE VHF RADIO (DIESEL OPTION) ®...

  • Page 42: Function And Location Of Through-Hull Cutouts

    2 • G ECTION ENERAL RRANGEMENT 8. F UNCTION AND OCATION OF HROUGH UTOUTS TARBOARD HROUGH UTOUTS . 2.10.1) SHOWER SUMP DISCHARGE (OPTION) MANUAL BILGE PUMP (OPTION) BILGE PUMP DRAIN HATCH WASTE VENT WET BAR ENTRYWAY STEP DRAIN (OPTION) DRAIN DRAIN HROUGH UTOUTS...

  • Page 43: Description Of Major Controls

    2 • G ECTION ENERAL RRANGEMENT The “throttle only” mechanism may differ from one 9. D ESCRIPTION OF AJOR ONTROLS style gear/throttle unit to another. Refer to your Gear Shift & Throttle Manual for proper operation of this A. G HIFT AND HROTTLE ONTROL...

  • Page 44: Trim Tabs

    2 • G ECTION ENERAL RRANGEMENT to-side balanced boat will lower the bow, when on B. T plane, if the rear of the boat is highly loaded. Again, The trim tabs are two fl at plates, use only short bursts of the trim tab switches to hinged below the water line on the adjust the trim.

  • Page 45: Power Trim Unit And Gauge

    2 • G ECTION ENERAL RRANGEMENT C. P ROPERLY RIMMED OWER NIT AND AUGE • Operates at a correct running attitude of a 3 to 5 The power trim allows the operator to raise and degree angle to the water (bow slightly up). lower the stern drive unit while underway to provide the ideal boat angle (in relation to water surface) for •...

  • Page 46: Trailer Switch

    2 • G ECTION ENERAL RRANGEMENT If you raise the stern drive up too far while you are on E. E NGINE LARM YSTEM plane, you could cause a loss of speed and power due to condition called propeller “ventilation.” If this CAUTION happens, there will be a sudden increase in engine RPM and loss of speed.

  • Page 47: Tachometer

    2 • G ECTION ENERAL RRANGEMENT D. M AGNETIC OMPASS EATURES NCLUDE (Depending on en gine type and soft ware version) Your compass, properly corrected, will indicate magnetic north (not true north). A compass must . 2.15.1) YSTEM ISPLAY CREEN be adjusted by a qualifi...

  • Page 48: Navigation And Anchor Lights

    2 • G ECTION ENERAL RRANGEMENT remove salt deposits and dust with a damp cloth. If you are anchored in open water, i.e. where other An occasional treatment with paste wax will help boats can approach yours, you must display your preserve the dome surface.

  • Page 49: Pre-Launch, Launch And Post-Launch Checklist

    3 • U ECTION SING q Gear shift in neutral position. Throttle pumped 1. P AUNCH AUNCH AND before starting, if necessary. AUNCH HECKLIST q Oil pressure, engine temperature, voltage - OK after starting and warm up. Listed below are the critical items you must check and do each time you use your boat.

  • Page 50: Fueling The Boat

    3 • U ECTION SING 2. F UELING THE OCATION . 3.2.1) DAN GER WATER FILL NO SMOKING GASOLINE VAPORS ARE EXPLOSIVE NOTICE GASOLINE RECOMMENDATIONS Minimum octane rating of 87 AKI. Refer to the engine owner’s manual for additional information DAN GER Gasoline vapors can explode from static electricity if fueling is not done properly.

  • Page 51: Boarding

    3 • U ECTION SING 4. P FTER ILLING ERSONAL LOTATION EVICES (PFD • DO NOT wash spilled fuel overboard. Wipe up any spill with rags or paper towels and dispose • Operator must instruct all passengers on of them properly on shore. location and use of PFDs (See page 1.4 for type •...

  • Page 52: Starting The Engine

    3 • U ECTION SING 2. Check that water level in bilge is minimal. Verify 6. S TARTING THE NGINE that the bilge pump is operating by turning the bilge pump switch to MANUAL and listening for DAN GER the pump running and check to see that bilge water is being pumped overboard.

  • Page 53: Shifting To Drive The Boat

    3 • U ECTION SING 7. Put throttle and shift control 11. Check water temperature . 3.5.4) . 3.5.1) lever into neutral; then for a: to ensure temperature range remains normal. COLD ENGINE - Press THROTTLE ONLY button and move shift/throttle lever forward to full open ˚F throttle, then return to...

  • Page 54: Stopping The Engine

    FLUID HERE RETURN INSPECTED AT LEAST TWICE A YEAR BY LINE POWER STEERING YOUR SEA RAY DEALER. See Section 8 of this PUMP manual for inspection, service and maintenance recommendations. HELM STEERING RACK The power steering pump (Fig. 3.6.5) fl uid level MUST be checked every time prior to using the boat.

  • Page 55: Bilge

    4 • B & U ECTION ILGE NDERWATER 1. B C. B ILGE ILGE A. F UEL AND PILLAGE WARNING Regulations prohibit discharging fuel or oily waste SINKING HAZARD – Ensure the bilge pumps are in navigable waters. Discharge is defi ned as any operating properly.

  • Page 56: Bilge Blower

    4 • B & U ECTION ILGE NDERWATER If the liquid level in the bilge is higher than D. B ILGE LOWER normal and the bilge pump empties the bilge To prevent buildup of gasoline fumes to the explosive when you use the ON switch, either the breaker level in the engine compartment, the bilge blower for the automatic bilge pump circuit has blown must be run for at least four (4) minutes before...

  • Page 57: Engine And Stern Drive

    4 • B & U ECTION ILGE NDERWATER LOWER OCATION AND OUTING . 4.3.1) BLOWER BLOWER HOSE the boat in shallow water to get to the stern drive 2. E NGINE AND TERN RIVE in the water, the boat will have to be taken out of the water.

  • Page 58: Propeller Selection

    4 • B & U ECTION ILGE NDERWATER If you strike a submerged object, STOP THE Because of the many variables of boat design, ENGINE as soon as possible and examine the only testing will determine the best propeller for stern drive unit for damage.

  • Page 59: Propeller General Information

    4 • B & U ECTION ILGE NDERWATER 8. Install rear thrust hub, propeller and nut in same a pro pel ler will travel if rotated one revolution without manner. any slippage. 9. Install propeller shaft anode. For example, a propeller with a 12-inch pitch, when ro tat ed 360°...

  • Page 60: Seacocks & Strainers

    4 • B & U ECTION ILGE NDERWATER localized forces that they erode the surface of the & object. In the case of the propeller, such damage EACOCK WING TRAINER is sometimes called a “burn”. It may be caused by .
  • Page 61 4 • B & U ECTION ILGE NDERWATER Loosen wingnuts on top of strainer (Fig. Remove and wash stainless steel screen 4.7.1). (Fig. 4.7.4) TRAINER AINTENANCE TRAINER AINTENANCE . 4.7.4) . 4.7.1) Release wing nut from slot in strainer cap by pulling forward (Fig.

  • Page 62: Bilge Layout

    4 • B & U ECTION ILGE NDERWATER 5. B ILGE AYOUT ILGE AYOUT . 4.9.1) TRANSDUCER A/C PUMP* FUEL TANK WASTE WATER HOLDING TANK* BILGE PUMP & FLOAT SWITCH BATTERIES A/C SYSTEM* WASTE VENT FILTER* A/C SYSTEM STRAINER* FRESH WATER PUMP* OVERBOARD DISCHARGE SEACOCK* POWER TRIM PUMP A/C INTAKE SEACOCK*...

  • Page 63: Fuel System

    5 • F ECTION YSTEM 1. F YSTEM CAUTION Section 3 - Using Your Boat contains important Never start an engine until you are certain that fuel fueling information. Take time to read all the fuel fumes are not present in the engine compartment or elsewhere in the boat.

  • Page 64: Diesel Fuel System (Optional)

    ATER Primary and secondary fuel fi lters are located on Shut down the engine. ® your Sea Ray to help keep the fuel as clean as possible. The primary fuel fi lter is the Racor ® Loosen the T-handle on the top lid to break the water separating fuel fi...
  • Page 65 5 • F ECTION YSTEM Replace the fi lter element at regular intervals or if Insert the new filter element with a slow a power loss is detected. downward twisting motion. Fill the fi lter with clean fuel, then replace the lid. Tighten the lid T-handle by hand only.

  • Page 66: Fueling Precautions

    5 • F ECTION YSTEM • Allow areas where gasoline vapors could collect 2. F UELING RECAUTIONS to be ventilated before starting the engine(s). Certain precautions must be carefully and completely • Wipe any spillage completely and dispose of observed every time a boat is fueled, even with rags or waste on shore.

  • Page 67: After Fueling Checklist

    5 • F ECTION YSTEM • Passengers – unnecessary people off the OCATION boat. . 5.5.1) • Engines – stopped. WATER FILL PLATE • Electrical equipment, including blowers – power off. • Windows, doors, hatches – closed. • Smoking material – extinguished. •...
  • Page 68 5 • F ECTION YSTEM THIS PAGE LEFT INTENTIONALLY BLANK ® 240 Sundancer...

  • Page 69: Dc System

    6 • E ECTION LECTRICAL YSTEM To remove the battery cables: 1. DC S YSTEM 1. Turn off all items drawing power from the A. D (DC) IRECT URRENT battery. The 12 volt direct current (DC) electrical system 2. Turn the battery switch to the OFF position (similar to that in your car or truck) derives its power (Battery switch is optional equipment on some from the batteries.
  • Page 70 6 • E ECTION LECTRICAL YSTEM ATTERY ABLE OUTING . 6.2.1) PORT STBD ENGINE BATTERY #1 NEGATIVE STUD BATTERY #2 ENGINE STARTER TERMINAL POST “A” (ON AFT SIDE TO BATTERY OF ENGINE SWITCH BULKHEAD) ATTERY ABLE OUTING IESEL . 6.2.2) PORT STBD ENGINE...

  • Page 71: Recommended Batteries

    6 • E ECTION LECTRICAL YSTEM Protective terminal covers, such as rubber boots B. R ECOMMENDED ATTERIES on electrical connections, must be in place when The following table describes the recommended engine is operating or when working in the engine marine cranking batteries to install in your boat.
  • Page 72 6 • E ECTION LECTRICAL YSTEM CCESSORY LOCK FUSE NAME FUSE AMPERAGE 12VDC . 6.4.1) 1. HORN 2. IGNITION 3. NAV LIGHTS 4. BILGE BLOWER 5. WINDSHIELD WIPER 6. BILGE PUMP 7. BAITWELL BLANK 8. RECEPTACLE 9. TRIM TABS 10. LIGHTS 11.

  • Page 73: Main Dc Breaker Panel

    6 • E ECTION LECTRICAL YSTEM The bilge pump, sump pump, stereo memory and 4. M DC B REAKER ANEL battery chargers remain energized at all times and The main DC breaker panel (Fig. 6.5.1) is located CANNOT be turned OFF with the battery switches. under the cockpit wet bar.

  • Page 74: Volt Accessory Receptacle

    220 Volt / 50 Hz Wiring (Optional System) CAUTION Never operate 220V shore power at less than 208 V. ® The 220 volt / 50Hz wiring installed on Sea Ray boats consists of three (3) color-coded wires. The 6. L IGHTING brown wire is the “hot”...
  • Page 75 6 • E ECTION LECTRICAL YSTEM XTERIOR IGHTS . 6.7.1) BOW NAV. LIGHT BULB REPLACEMENT BULB# GE2641L 12V R 10W MAST NAV. LIGHT BULB REPLACEMENT FUSE TYPE BULB #12V10WPERKO COCKPIT LIGHT BULB REPLACEMENT FUSE TYPE BULB #12V10WPERKO #70-0 RECTANGLE LIGHT (LOCATED IN BILGE) BULB REPLACEMENT...
  • Page 76 6 • E ECTION LECTRICAL YSTEM NTERIOR IGHTS . 6.8.1) DUAL RECTANGLE LIGHT BULB REPLACEMENT BULB#CEC1141 SWIVEL LIGHT BULB REPLACEMENT HALOGEN 12V 10W BI-PRONG RECTANGLE LIGHT BULB REPLACEMENT BULB#CEC1141 STEP LIGHT CABIN IN MID BERTH SWITCH PANEL ® 240 Sundancer...

  • Page 77: Battery Charger #1

    6 • E ECTION LECTRICAL YSTEM 8. M 9. S ISTRIBUTION ANEL HORE OWER PTIONAL ONTROLS AND UNCTIONS A. T ONNECT AND URN ON HORE OWER ISTRIBUTION ANEL OCATED IN THE 1. On the Boat: Turn OFF All Breakers ALLEY .

  • Page 78: To Disconnect Shore Power

    6 • E ECTION LECTRICAL YSTEM CAU TION CAU TION Do not energize main breaker under reversed Shore power cord should be secured or routed polarity conditions. to avoid laying or falling into water and to avoid stress on shore power plug and inlet. 120 Volt or 220 Volt Main Distribution Panel (MDP): CAUTION...

  • Page 79: Servicing The Main Distribution Panel

    6 • E ECTION LECTRICAL YSTEM C. M AINTENANCE FOR HORE OWER (MDP) (F . 6.11.1) ISTRIBUTION ANEL ABLE AND HORE OWER NLET 120 VOLTS AC POWER WARNING AC VOLTS REVERSED POLARITY SHORE GENERATOR OUTLETS/ BATTERY Disconnect the power cable from power source before REFRIGERATOR CHARGER MICROWAVE...

  • Page 80: Battery Charger/Converter

    6 • E ECTION LECTRICAL YSTEM Note: Check monthly to ensure that water level in 11. B ATTERY HARGER ONVERTER the batteries is properly maintained. The battery charging unit located on the bilge REFER OWNER’S MANUAL PACKET FOR component board is fully automatic and is designed INSTRUCTIONS AND WARRANTY INFORMATION.

  • Page 81: Electrolytic Corrosion And Zinc Anodes

    6 • E ECTION LECTRICAL YSTEM The GFI receptacle does not protect against short 13. E LECTROLYTIC ORROSION AND circuits or overloads. This is the function of the circuit breaker. NODES Electrolytic corrosion of metals on power boats GFI O can result in rapid and serious deterioration of UTLET .

  • Page 82: Marine Electronic Cathodic Anti-Corrosion System

    THE ZINC. authorized Sea Ray ® dealer for service. Sea Ray ® reserves the right to change or update the electrical system on any model at any time without notice to the consumer and is NOT obligated to make any updates to units built prior to changes.
  • Page 83 240 DA E LECTRICAL CHEMATICS DC W IRING IAGRAM . 6.15.1) DRAWING NO. 09-600 (1 OF 2) 6.15 240 Sundancer ®...
  • Page 84 240 DA E LECTRICAL CHEMATICS ONTINUED DC W IRING IAGRAM . 6.16.1) DRAWING NO. 09-600 (2 OF 2) 6.16 240 Sundancer ®...
  • Page 85 240 DA E LECTRICAL CHEMATICS ONTINUED DC W IRING IAGRAM OLVO IESEL . 6.17.1) DRAWING NO. 09-604 (1 OF 2) 6.17 240 Sundancer ®...
  • Page 86 240 DA E LECTRICAL CHEMATICS ONTINUED DC W IRING IAGRAM OLVO IESEL . 6.18.1) DRAWING NO. 09-604 (2 OF 2) 6.18 240 Sundancer ®...
  • Page 87 240 DA E LECTRICAL CHEMATICS ONTINUED DC W ABIN IRING IAGRAM . 6.19.1) DRAWING NO. 09-605 6.19 240 Sundancer ®...
  • Page 88 240 DA E LECTRICAL CHEMATICS ONTINUED TEREO YSTEM CHEMATIC REMIER TEREO YSTEM CHEMATIC . 6.20.1) . 6.20.2) DRAWING NO. 09-607 DRAWING NO. 09-608 6.20 240 Sundancer ®...
  • Page 89 240 DA E LECTRICAL CHEMATICS ONTINUED (120VAC/60H ISTRIBUTION ANEL IRING IAGRAM . 6.21.1) DRAWING NO. 09-630 6.21 240 Sundancer ®...
  • Page 90 240 DA E LECTRICAL CHEMATICS ONTINUED (220VAC/50H ISTRIBUTION ANEL IRING CHEMATIC . 6.22.1) DRAWING NO. 09-632 6.22 240 Sundancer ®...
  • Page 91 240 DA E LECTRICAL CHEMATICS ONTINUED AC S (120VAC/60H AC S (220VAC/50H YSTEM IRING IAGRAM YSTEM IRING IAGRAM . 6.23.1) . 6.23.2) DRAWING NO. 09-640 (1 DRAWING NO. 09-640 (2 6.23 240 Sundancer ®...
  • Page 92 240 DA E LECTRICAL CHEMATICS ONTINUED MARTCRAFT YSTEM IAGRAM . 6.24.1) DRAWING NO. 09-710 6.24 240 Sundancer ®...
  • Page 93 240 DA E LECTRICAL CHEMATICS ONTINUED ATELLITE TEREO IAGRAM AVMAN YSTEM IAGRAM . 6.25.1) . 6.25.2) DRAWING NO. 09-715 DRAWING NO. 09-720 6.25 240 Sundancer ®...
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  • Page 101: Layout And Accessory Locations

    A. T CO M ESTING THE ONITOR ® your Sea Ray is of the size and capacity best suited Test the monitor on your boat at manufacturers for the size of your boat. required intervals by pushing the TEST button on the side of the unit.

  • Page 102: T Ostart System

    7 • O & A ECTION PTIONS CCESSORIES A. T 4. W TART YSTEM ATER YSTEM Make sure the seacock for the cooling pump is The fresh water system consists of a 20 gallon open. (75.7 liter) water tank, 12 volt water pump and water system fi...

  • Page 103: Sanitizing The Water System

    7 • O & A ECTION PTIONS CCESSORIES Shutting off the faucet will cause the pump to 9. Fill the water system completely with fresh, clean water. Turn on the faucet and permit the entire shut off. As long as the water pump and battery contents of fresh, clean water to run through the switches are on, the pump will automatically system.

  • Page 104: Winterizing The Water System

    7 • O & A ECTION PTIONS CCESSORIES ATER YSTEM NSTALLATION . 7.4.1) FRESH WATER WATER PUMP WATER HEATER GALLEY FAUCET WASHDOWN & & FILTER DOCKSIDE INLET PORT STBD WET BAR FAUCET HEAD FAUCET WATER TANK WATER FILL (OPTION) DECK PLATE E.

  • Page 105: Fresh Water Washdown

    7 • O & A ECTION PTIONS CCESSORIES ORWARD NSTALLATION PORT . 7.5.1) STBD TO THRU-HULL FROM GALLEY SINK FITTING (W/ GRAY WATER OPTION) FROM A/C CONDENSATION DRAIN SHOWER SUMP (OPTION) FROM HEAD FLOOR DRAIN FROM HEAD SINK All fresh water faucets and showers are now usable. F.

  • Page 106: Gray Water System (Option)

    7 • O & A ECTION PTIONS CCESSORIES 5. G 6. H ATER YSTEM PTION YSTEM The gray water system is designed for boats that Several different Toilet (head) systems are available for your boat. The Owner’s Manual Packet has are used in areas that restrict overboard water discharge.

  • Page 107: Portable Head With Pump-Out

    7 • O & A ECTION PTIONS CCESSORIES state that this shall not be construed to prohibit ® C. V LUSH PTION the carriage of Coast Guard-certifi ed fl ow-through ® The VacuFlush head utilizes treatment devices which have been secured so as to ®...

  • Page 108: Vent Filter

    7 • O & A ECTION PTIONS CCESSORIES The system includes six (6) water proof speakers, OCKSIDE a subwoofer, a digital remote control located at To empty holding tank, the services of a dockside the control station and an optional remote on the pump out station will be needed.

  • Page 109: Fire Extinguisher Port

    7 • O & A ECTION PTIONS CCESSORIES 8. F 9. A XTINGUISHER UTOMATIC XTINGUISHER YSTEM PTIONAL Boats not equipped with the automatic fire ex tin guish er option are equipped with a fire Your boat may be equipped ex tin guish er discharge port. In the event of a fi re, UTOMATIC w i t h a n a u t o m a t i c f i r e a fi...

  • Page 110: Manual Fire Extinguishing System Pull Handle

    7 • O & A ECTION PTIONS CCESSORIES B. M ANUAL XTINGUISHING YSTEM NGINE XTINGUISHER . 7.10.2) ANDLE REMOVE Located at the control station, the manual fire SAFETY PIN extinguisher system allows the operator to manually activate the automatic extinguisher in the engine room.

  • Page 111: Installation Tips

    7 • O & A ECTION PTIONS CCESSORIES canvas is installed. The rear (aft) curtain also has a ANVAS WARNING tag stating “The Aft Curtain must not be . 7.11.1) used while engine is running or boat is underway”. If ®...

  • Page 112: Horn

    7 • O & A ECTION PTIONS CCESSORIES 12. H The horn is operated by a momentary switch on the dash and is protected by a fuse on the accessory fuse block located behind the access panel above the MDP in the STBD storage area.. REFER OWNER’S MANUAL...
  • Page 113 Clean Owner’s Manual p. 9.2 As Needed Controls Steering Check for proper operation To be done by Sea Ray dealer every six months Power steering oil level Engine Manual • Gear Shift & Throttle Lubricate. Include all shift Engine Manual •...

  • Page 114: Summary Guide For Inspection, Service And Maintenance

    • or missing parts Anchor rope Check rope for wear • Transmission Oil Strainer Screen Clean To be done by Sea Ray dealer annually Trim Tabs Fluid Check and add as needed Trim Tab Manual • Zincs Transom Zinc Check and replace as needed Owner’s Manual p.

  • Page 115: Useful Service Information

    8 • R & M ECTION EQUIRED NSPECTION ERVICE AIN TE NANCE 2. U SEFUL ERVICE NFORMATION OWNER HOME PORT BOAT NAME REGISTRATION NUMBER STATE HULL SERIAL NUMBER WARRANTY REGISTRATION DATE ENGINE MAKE & MODEL SERIAL NUMBER PART NUMBER FUEL CAPACITY WATER CAPACITY KEY NUMBER, IGNITION DOOR...

  • Page 116: Inspection, Service And Maintenance Protocol

    8 • R & M ECTION EQUIRED NSPECTION ERVICE AIN TE NANCE 2. E 3. I NGINE NSPECTION ERVICE AND Engine failure or malfunction, when away from AINTENANCE ROTOCOL shore, can be dangerous. Make certain you do the A. B following each time you use the boat: ILGE Many of your boat’s systems have critical features...

  • Page 117: Topside And Supplies

    8 • R & M ECTION EQUIRED NSPECTION ERVICE AIN TE NANCE • Check your fi rst aid kit, making certain it is 4. W IRING YSTEM complete and that the items in it have not passed • Check all wiring for proper support. an expiration date.

  • Page 118: Head System

    8 • R & M ECTION EQUIRED NSPECTION ERVICE AIN TE NANCE • Keep under a trickle charge. • Blow air through the water lines removed from the water pump. • When placing battery back into service, remove excess grease from terminals, recharge as NOTE: When blowing air be careful not to blow air with all faucets closed.

  • Page 119: Fitting Out After Storage

    8 • R & M ECTION EQUIRED NSPECTION ERVICE AIN TE NANCE C. M IESEL ISCELLANEOUS • Fill fuel tank with diesel and recommended • Check all thru-hull fi ttings for unobstructed amount of biocide, “Biobor ® ”, which prevents water passage.

  • Page 120: Seacock Lubrication

    8 • R & M ECTION EQUIRED NSPECTION ERVICE AIN TE NANCE 7. S EACOCK UBRICATION • With boat out of water, remove the hose from top of the seacock. • Put seacock handle in closed position. • Add a few drops of lubricating oil inside. •...

  • Page 121: Quick Reference Checklist

    EFERENCE HECKLIST ® As the owner/operator of a Sea Ray boat, you are responsible for the safe operation of your boat and the safety of your passengers. Always be sure that required documents, navigational equipment and Coast Guard required safety equipment is aboard and in proper working order.

  • Page 122: Preparing To Depart And After Launching

    8 • R & M ECTION EQUIRED NSPECTION ERVICE AIN TE NANCE ’ UICK EFERENCE HECKLIST CONT B. P REPARING TO EPART AND FTER AUNCHING ENERAL 1. Bilge/Engine Compartment ........“Sniff” the bilge/engine compartment for fuel odor. Run the bilge blowers for at least four (4) minutes. 2.

  • Page 123: Quick Reference Checklist

    8 • R & M ECTION EQUIRED NSPECTION ERVICE AIN TE NANCE ’ UICK EFERENCE HECKLIST CONT C. W HILE NDERWAY ENERAL 1. Passengers/Crew ........... Safely seated with PFD’s on or immediately accessible 2. Lines, Fenders and Anchor ........Stowed YSTEMS 1.

  • Page 124: Securing The Boat

    8 • R & M ECTION EQUIRED NSPECTION ERVICE AIN TE NANCE ’ UICK EFERENCE HECKLIST CONT 3. Ignition ..............Depress ENGINE STOP switches on the helm switch panel when engines are cooled down. 4. Engine Operation ............ Check idle and shift. Listen for abnormal noises E.

  • Page 125: After Market Equipment Checklist

    8 • R & M ECTION EQUIRED NSPECTION ERVICE AIN TE NANCE 9. A FTER ARKET QUIPMENT HECKLIST Any safety or operational equipment added to your boat after delivery should be checked for seaworthiness and proper working condition. Use the area below to list any equipment and the proper operating condition of that equipment before getting underway.

  • Page 126: Maintenance Log

    8 • R & M ECTION EQUIRED NSPECTION ERVICE AIN TE NANCE 10. M AINTENANCE Follow the recommended maintenance listed on pages 1 & 2 of this section and keep a record of this and ALL maintenance performed on your boat. You might want to copy these pages before using them to have blank ones available when these are full.

  • Page 127: Paint Cleaning Agents And Other Substances

    9 • C & R ECTION EFINISHING Your new boat has been designed to provide you 2. F IBERGLASS AND ELCOAT with years of enjoyment and satisfaction. In order to maintain the factory new appearance of your boat, The fi berglass hull, deck and some interior parts we recommend the use of 3M™...

  • Page 128: Stains And Scratches

    Although gelcoat and painted surfaces are resistant NOTE: There are EPA regulations re gard ing bottom to deep stains, a need for cleaning will occasionally ® paint application. Consult your Sea Ray dealer for arise. But, the use of some common cleaning agents proper application methods.

  • Page 129: Gauge And Switch Panels

    9 • C & R ECTION EFINISHING 7. G 9. C AUGE AND WITCH ANELS ANVAS AND LEAR INYL Do not fold or store any of the canvas pieces while No special care is needed. Just wipe off with a soft, wet.

  • Page 130: Exterior Upholstery Fabric

    9 • C & R ECTION EFINISHING 10. E XTERIOR PHOLSTERY ABRIC Exterior fabrics should be cleaned with a sponge or very soft scrub brush and a mild soap and warm water solution. After scrubbing, rinse with plenty of cold, clean water and allow the fabric to air dry in a well ventilated place, preferably away from direct sunlight.
  • Page 131 NDEX YMBOLS 12 Volt Accessory Receptacle ........6.6 Electrical Schematics ..........6.14 Electrical System - AC ..........6.6 GFI Receptacles ..........6.12 Main Distribution Panel ........6.9 RCCB Recepatcle ........... 6.13 Shore Power ............6.9 Air Conditioning ............7.1 Electrical System - DC ..........6.1 Accessory Fuse Block ........
  • Page 132 NDEX Galvanic Isolator ............. 6.14 OEM ................i Gear Shift and Throttle Control ....... 2.11 Oil Pressure ............2.15 Gelcoat, Care & Cleaning ......... 9.1 See also Layout: Helm, Gauge & Switches Gray Water System ........... 7.6 Owner’s Manual Packet ..........i Head System .............
  • Page 133 NDEX Tachometer ............. 2.15 See also Layout: Helm, Gauge & Switches Trim Tabs ..............2.12 U.S. Coast Guard (USCG) ........1.13 Upholstery ..............9.4 VacuFlush® Head ............. 7.7 Visual Distress Signals ..........1.2 Warning Label Locations ........1.17 Warranties .............. iv, vi Waste Disposal ............
  • Page 134 NDEX THIS PAGE LEFT INTENTIONALLY BLANK Index iv ® 240 Sundancer...