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SERVICE MANUAL
FINISHER
MJ-1111/1112
Model: MJ-1111/1112
Publish Date: June, 2016
File No. SME150038C0
R151221R9603-TTEC
Ver03 F_2019-03

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Summary of Contents for Toshiba MJ-1111

  • Page 1 SERVICE MANUAL FINISHER MJ-1111/1112 Model: MJ-1111/1112 Publish Date: June, 2016 File No. SME150038C0 R151221R9603-TTEC Ver03 F_2019-03...
  • Page 2 Other company names and product names in this manual are the trademarks of their respective companies. © 2016 - 2019 Toshiba Tec Corporation All rights reserved Under the copyright laws, this manual cannot be reproduced in any form without prior written permission...
  • Page 3 2. This equipment shall be installed by an authorized/qualified person. 3. The Finisher is quite heavy; MJ-1111 weighs approximately 40 kg (88.19 lb.) and MJ-1112 weighs approximately 70 kg (154.32 lb.), therefore pay full attention when handling it. 4. Before starting installation, servicing or maintenance work, be sure to turn OFF and unplug the equipment first.
  • Page 4 17.During servicing or maintenance work, be sure to check the rating plate and other cautionary labels (if any) to see if they are clean and firmly fixed. If not, take appropriate actions. [1] Cautionary label for the paper exit section [2] Rating plate 18.The PC board must be stored in antistatic envelope and handled carefully using a wristband, because the ICs on it may be damaged due to static electricity.
  • Page 5 22.When you move the finisher, do not move it in the direction of the arrow as shown in the figure below otherwise it might topple over. 23.Unplug the power cable and clean the area around the prongs of the plug and socket outlet once a year or more.
  • Page 7: Table Of Contents

    Paper jam in saddle stitcher section ..............6-17 6.2.4 Paper jam in puncher unit ................6-21 6.2.5 Other paper jam ....................6-22 6.2.6 Finisher related service call ................6-35 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 CONTENTS...
  • Page 8 7. PREVENTIVE MAINTENANCE (PM) / FIRMWARE UPDATE ........7-1 Maintenance and Inspection Points .................. 7-1 Firmware Update....................... 7-8 8. ELECTRIC CIRCUIT ..................... 8-1 Harness Diagram ......................8-1 Circuit Diagram ......................... 8-4 PC board ......................... 8-25 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved CONTENTS...
  • Page 9: Specifications, Accessory And Consumables

    DC24V+10/-5% and DC5.1V±4% supplied from the main equipment. • Power Consumption DC24V Average 3.9A or less (Peak:11.0A or less) DC5.1V 1.0A or less © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 SPECIFICATIONS, ACCESSORY AND CONSUMABLES 1 - 1...
  • Page 10: Finisher Section (Common For Mj-1111/1112)

    50 or when stacks reaches 75 or when the number of sheets reaches the number of sheets reaches 1,000. 1,000. MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved SPECIFICATIONS, ACCESSORY AND CONSUMABLES 1 - 2...
  • Page 11 A3, A4, A4-R, B4, B5, FOLIO, LD, LG, LT, LT-R, COMPUTER, 13”LG, 8.5”SQ, 8K, 16K Stapling is not available for paper in sizes other than the above. • Paper Basis Weight for stapling: 60 - 105g/m © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 SPECIFICATIONS, ACCESSORY AND CONSUMABLES 1 - 3...
  • Page 12 * Two sheets of cover sheet (200 - 256 g/m ) can be included. • Staple Loading: Exclusive cartridge (5,000 staples) • Manual Stapling: Available MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved SPECIFICATIONS, ACCESSORY AND CONSUMABLES 1 - 4...
  • Page 13: Saddle Stitch Section (Mj-1112)

    2 to 5 sheets/books Thick paper cover included Number of sheets 60 - 90g/m Paper 91 - 105g/m Paper 2 to 5 sheets/books © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 SPECIFICATIONS, ACCESSORY AND CONSUMABLES 1 - 5...
  • Page 14: Accessory

    Exclusive cartridge (STAPLE-2400: 5,000staples X 3 cartridges /box) • Staple cartridge for the saddle stitch section (MJ-1112) Exclusive cartridge (STAPLE-3100: 2,000staples X 4 cartridges /box) MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved SPECIFICATIONS, ACCESSORY AND CONSUMABLES 1 - 6...
  • Page 15: Rating Label

    Rating label 1234567890 1234567890 No mark applied Black dot mark and “-B” applied Notes Purchasing this is not possible after June, 2019. © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 SPECIFICATIONS, ACCESSORY AND CONSUMABLES 1 - 7...
  • Page 16 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved SPECIFICATIONS, ACCESSORY AND CONSUMABLES 1 - 8...
  • Page 17: General Description

    Front cover Grate-shaped guide Saddle access cover MJ-1112 Front upper cover Saddle stitch unit Leveling arm Saddle Tray Slide Tray Front lower cover Fig. 2-1 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 GENERAL DESCRIPTION 2 - 1...
  • Page 18: Sectional View

    Switchback unit (MJ-1112) Stacker unit (MJ-1112) Paper holding unit (MJ-1112) Side alignment unit (MJ-1112) Saddle stapler unit (MJ-1112) Additional folding unit (MJ-1112) Folding drive unit (MJ-1112) MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved GENERAL DESCRIPTION 2 - 2...
  • Page 19 Stack transport roller-2 Stack transport roller-1 Gate flap Entrance roller Exit roller Entrance motor Stack transport motor CLT2 Paper exit guide clutch SOL4 Gate solenoid © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 GENERAL DESCRIPTION 2 - 3...
  • Page 20 Feeding roller Junction roller Paddle Buffer tray guide motor Paddle motor Transport motor Exit motor Movable tray shift motor SOL5 Transport path switching solenoid (MJ-1112) MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved GENERAL DESCRIPTION 2 - 4...
  • Page 21 Folding roller Saddle exit roller Folding blade cam Folding blade Assisting roller Ejecting roller Side alignment motor Additional folding motor SOL6 Assisting roller solenoid © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 GENERAL DESCRIPTION 2 - 5...
  • Page 22 Transport roller Paper holding damper Paper holding cam Stacker carrier Stacker motor saddle transport motor Folding motor CLT3 Folding blade clutch CLT4 Paper holding clutch MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved GENERAL DESCRIPTION 2 - 6...
  • Page 23: Electric Parts Layout

    Electric Parts Layout Fig. 2-7 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 GENERAL DESCRIPTION 2 - 7...
  • Page 24 SOL8 SOL2 CLT2 SOL5 SOL4 CLT3 CLT4 SOL6 Fig. 2-8 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved GENERAL DESCRIPTION 2 - 8...
  • Page 25: Symbols And Functions Of Various Components

    Additional folding motor Adds another fold on paper already 24-4  P. 2-8 "Fig. folded. 2-8 " 3. Electromagnetic spring clutches (Finisher section: Common for MJ-1111/1112) © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 GENERAL DESCRIPTION 2 - 9...
  • Page 26 2-8 " saddle stitch section). SOL6 Assisting roller solenoid Operates the assisting roller. 27-14  P. 2-8 "Fig. 2-8 " 7. Sensors and switches (Finisher section: Common for MJ-1111/1112) Symbol Name Function Remarks Entrance sensor Detects paper transported from the 7-39 ...
  • Page 27 2-7 " Saddle tray paper detection Detects the presence/absence of the 18-8  P. 2-7 "Fig. sensor paper on the saddle tray. 2-7 " © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 GENERAL DESCRIPTION 2 - 11...
  • Page 28 10.PC board (Saddle stitch section: MJ-1112) Symbol Name Function Remarks Saddle control PC board Controls the Saddle Stitch Finisher. 18-49  P. 2-7 "Fig. (SDL board) 2-7 " MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved GENERAL DESCRIPTION 2 - 12...
  • Page 29: Diagram Of Signal Blocks

    Catching home position sensor ( S52 ) Front cover switch (SW1) Power Stationary tray opening/closing switch (SW2) control Stapler Interference switch (SW3) circuit DC24V Connection switch (SW4) Fig. 2-9 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 GENERAL DESCRIPTION 2 - 13...
  • Page 30 Front saddle staple top position sensor (S47) Rear saddle staple top position sensor (S48) Front saddle staple cartridge sensor (S49) Rear saddle staple cartridge sensor (S50) Fig. 2-10 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved GENERAL DESCRIPTION 2 - 14...
  • Page 31: Description Of Interface Signals

    Equipment Finisher Fig. 2-11 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 GENERAL DESCRIPTION 2 - 15...
  • Page 32 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved GENERAL DESCRIPTION 2 - 16...
  • Page 33: Description Of Operations

    A stack mode available in the saddle stitch section is the center-binding mode which binds a stack of paper at its center by stapling at two positions and then folds in half again to exit it to the saddle tray. (MJ-1112) © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 DESCRIPTION OF OPERATIONS...
  • Page 34 Finishing tray Fig. 3-1 • Bundle job offset mode/ stapling stack mode (Common for MJ-1111/1112) When the sort copying and the stapling function are set, paper exits in the procedure shown below. Paper is transported to the buffer tray. Paper is dropped from the buffer tray onto the finishing tray.
  • Page 35 The paper is exited to the saddle tray. Junction box Side alignment Unit Stapler unit Fold unit EFS unit Saddle tray Stacker Fig. 3-3 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 DESCRIPTION OF OPERATIONS 3 - 3...
  • Page 36 The paper is exited to the saddle tray. Junction box Side alignment Unit Stapler unit Fold unit EFS unit Saddle tray Stacker Fig. 3-4 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved DESCRIPTION OF OPERATIONS 3 - 4...
  • Page 37: Junction Box (Mj-1112)

    The feeding roller and the junction roller are driven by the entrance motor (M1) of the Finisher section. Transport path switching solenoid Entrance motor Flapper Entrance motor Feeding roller Feeding sensor Junction roller Junction box paper detection sensor Fig. 3-5 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 DESCRIPTION OF OPERATIONS 3 - 5...
  • Page 38: Paper Exit To The Stationary Tray

    The paper transport is detected by the entrance sensor (S1). Gate flap Entrance sensor Gate solenoid Entrance roller Entrance motor Fig. 3-6 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved DESCRIPTION OF OPERATIONS 3 - 6...
  • Page 39 The stationary tray paper-full sensor (S18) detects the overload of paper on the stationary tray. Stationary tray roller Stationary tray paper-full sensor Entrance sensor Exit motor Fig. 3-7 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 DESCRIPTION OF OPERATIONS 3 - 7...
  • Page 40: Paper Exit To The Movable Tray

    Buffer roller lift solenoid Buffer roller Buffer roller Buffer tray Buffer tray home position sensor Catching motor Buffer tray Catching pad Fig. 3-8 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved DESCRIPTION OF OPERATIONS 3 - 8...
  • Page 41 Buffer tray Buffer roller guide motor Buffer roller lift solenoid Buffer roller Assist guide motor Buffer tray Assist guide Buffer tray Fig. 3-9 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 DESCRIPTION OF OPERATIONS 3 - 9...
  • Page 42 The home position of the paddles is detected by the paddle home position sensor (S3). Stack transport roller-2 Paddle motor Finishing tray paper Paddle home position sensor detection sensor Stack transport roller-1 Transport motor Fig. 3-10 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved DESCRIPTION OF OPERATIONS 3 - 10...
  • Page 43 ON to prevent the stapler from interfering with other mechanical sections in the equipment. Stapler interference switch Stapler interference sensor Stapler unit shift motor Stapler unit home position sensor Fig. 3-12 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 DESCRIPTION OF OPERATIONS 3 - 11...
  • Page 44 Paper exit guide clutch Stack transport roller-2 Stack transport roller-1 Paper exit guide stack transport motor Stack exit belt home position sensor Fig. 3-13 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved DESCRIPTION OF OPERATIONS 3 - 12...
  • Page 45 Pinch roller arm Tray guide stack transport motor Tray guide Fig. 3-14 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 DESCRIPTION OF OPERATIONS 3 - 13...
  • Page 46 * ON: The sensor signal is interrupted by the rib of the sensor rail. OFF: The sensor signal is not interrupted by the rib of the sensor rail. MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved DESCRIPTION OF OPERATIONS 3 - 14...
  • Page 47 Movable tray paper-full sensor Movable tray shift motor Movable tray position-A sensor Movable tray Movable tray position-B sensor position-C sensor Fig. 3-15 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 DESCRIPTION OF OPERATIONS 3 - 15...
  • Page 48: Operation In The Saddle Stitch Section (Mj-1112)

    Assisting roller Assisting roller solenoid Ejecting roller Ejecting roller Ejecting roller sensor sensor Assisting roller Assisting roller solenoid Ejecting roller Fig. 3-16 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved DESCRIPTION OF OPERATIONS 3 - 16...
  • Page 49 The home position of the jog is detected by the side alignment home position sensor (S36). Side alignment home position sensor Side alignment motor Fig. 3-18 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 DESCRIPTION OF OPERATIONS 3 - 17...
  • Page 50 [E] Stapling Stacks of paper aligned and fixed at the stapling position are stapled with two stapler units on the front and rear sides. MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved DESCRIPTION OF OPERATIONS 3 - 18...
  • Page 51 Folding motor encoder sensor Folding motor Folding blade clutch Folding blade cam Folding blade Folding blade cam Folding blade home position sensor Fig. 3-20 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 DESCRIPTION OF OPERATIONS 3 - 19...
  • Page 52 After this, the stack of paper is folded as it passes the folding roller driven by the folding motor (M17). Folding motor encoder sensor Folding motor Folding blade clutch Exit transport sensor Folding roller Fig. 3-21 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved DESCRIPTION OF OPERATIONS 3 - 20...
  • Page 53 Exit transport sensor home position sensor Additional folding carrier Additional folding carrier roller Additional folding Additional motor encoder sensor folding motor Fig. 3-22 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 DESCRIPTION OF OPERATIONS 3 - 21...
  • Page 54 The presence of paper on the saddle tray is detected by the saddle tray paper detection sensor (S32). Folding motor Exit sensor Saddle exit roller Folding roller Saddle tray paper Saddle tray detection sensor Fig. 3-23 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved DESCRIPTION OF OPERATIONS 3 - 22...
  • Page 55: Disassembly And Installation

    Before installing the stationary tray, adjust the installing positions of the 4 pins [5] of the buffer unit-1 [4] to the center position. [ 4 ] [ 5 ] Fig. 4-2 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 DISASSEMBLY AND INSTALLATION 4 - 1...
  • Page 56 ON, "Movable tray paper-full detection error" (CB31) will occur. The movable tray [1] must be moved lower than the sensor [2]. MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved DISASSEMBLY AND INSTALLATION 4 - 2...
  • Page 57 When installing, hang 1 hook of the sliding tray [2] on the hole of the saddle tray [3]. [ 2 ] [ 3 ] Fig. 4-8 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 DISASSEMBLY AND INSTALLATION 4 - 3...
  • Page 58 Remove 1 screw on the upper side of the front rail cover [1]. [ 1 ] Fig. 4-10 Open the front cover [2] (MJ-1111) or the front upper cover [2] (MJ-1112). Remove 2 screws, and then disconnect the connector [3] to take off the control panel unit [4]. [ 3 ]...
  • Page 59 Remove 1 screw, and then separate the front upper cover [4] and the front lower [5] cover of the front cover assembly. Fig. 4-14 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 DISASSEMBLY AND INSTALLATION 4 - 5...
  • Page 60 Remove 4 screws, and then take off the front lower cover [3]. [ 1 ] [ 2 ] [ 3 ] Fig. 4-17 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved DISASSEMBLY AND INSTALLATION 4 - 6...
  • Page 61 [F] Handle cover / Cover lock bracket Open the front cover [1] (MJ-1111) or the front upper cover [1] (MJ-1112). Remove 2 screws, and then take off the handle cover [2]. Remove 1 screw, and then take off the cover lock bracket [3].
  • Page 62 Fig. 4-22 Notes: When installing the right upper cover [1], hang the 2 hooks [2] of the cover on the hole of the frame. MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved DISASSEMBLY AND INSTALLATION 4 - 8...
  • Page 63 Remove 4 screws, and then take off the right cover [4] by sliding it upward. Fig. 4-25 Notes: When installing the right cover, hang the 2 hooks [5] of the cover on the holes of the frame. © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 DISASSEMBLY AND INSTALLATION 4 - 9...
  • Page 64 Take off the movable tray.  P. 4-2 "[B] Movable tray" Open the front upper cover [1] (MJ-1111) or the front upper cover [1] (MJ-1112), and then remove 1 screw on the left side of the control panel unit [2].
  • Page 65  P. 4-10 "[M] Front rail cover / Rear rail cover" Take off the movable tray.  P. 4-148 "4.12 Procedure for lowering the movable tray" © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 DISASSEMBLY AND INSTALLATION...
  • Page 66 Release the harness out of one clamp [8], and then take off the grate-shaped guide [6]. [ 6 ] [ 8 ] Fig. 4-32 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved DISASSEMBLY AND INSTALLATION 4 - 12...
  • Page 67 Remove 4 screws, and take off the left lower cover [1]. MJ-1111 [ 1 ] Fig. 4-34 MJ-1112 [ 1 ] Fig. 4-35 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 DISASSEMBLY AND INSTALLATION 4 - 13...
  • Page 68 Remove 1 screw, and then take off the rear foot cover [2] by sliding it in the direction of the arrow. [ 2 ] Fig. 4-37 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved DISASSEMBLY AND INSTALLATION 4 - 14...
  • Page 69: Units (Finisher Section)

    (12) Remove the spring [10], and then loosen 2 screws to free the belt [11] tension. And take off the belt [11]. Fig. 4-39 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 DISASSEMBLY AND INSTALLATION 4 - 15...
  • Page 70 (14) Disconnect 1 connector of the front cover switch [13]. (15) Remove 2 screws and take off the front holder [14]. Fig. 4-42 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved DISASSEMBLY AND INSTALLATION 4 - 16...
  • Page 71  P. 4-15 "[A] Junction box unit" Take off the front rail cover and rear rail cover.  P. 4-10 "[M] Front rail cover / Rear rail cover" © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 DISASSEMBLY AND INSTALLATION...
  • Page 72 (18) Release the harness [16] of the connector (CN14) of the finisher control PC board from 2 harness clamps [17]. Notes: When installing, wire the harness [16] as shown in the figure. Fig. 4-47 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved DISASSEMBLY AND INSTALLATION 4 - 18...
  • Page 73 Be sure to support the buffer unit-1 with your hand since the frames [26] of the buffer unit are moved in the direction indicated by the arrow to close them when you remove the springs [25]. Fig. 4-50 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 DISASSEMBLY AND INSTALLATION...
  • Page 74 Disconnect 1 connector [10] from the buffer tray guide motor [9]. Disconnect 1 connector [14] from the movable tray shift motor sensor [13]. Release the harness from 4 harness clamps [15]. MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved DISASSEMBLY AND INSTALLATION 4 - 20...
  • Page 75 (11) Disconnect 1 connector from the sensor [20]. Release the harness [21] from 1 harness clamp [22]. (12) Release the 1 harness clamp [24] of harness [23] from the frame. © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 DISASSEMBLY AND INSTALLATION...
  • Page 76 (16) Pull out the harness [29] through the window [30] of the frame. (17) Release the harness [29] from 1 harness clamp [31]. Fig. 4-58 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved DISASSEMBLY AND INSTALLATION 4 - 22...
  • Page 77 (Loosen the belt tension.) [ 33 ] Fig. 4-60 (21) Remove 5 screws and lift the buffer unit-1 [34] upward to take it off. Fig. 4-61 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 DISASSEMBLY AND INSTALLATION 4 - 23...
  • Page 78 [7] of the frame. Notes: When installing, wire the harnesses [4] and [5] as shown in the figure. Fig. 4-63 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved DISASSEMBLY AND INSTALLATION 4 - 24...
  • Page 79 Pay full attention not to lose the pin [15] for fixing the pulley. • Pay full attention not to lose the belt [12]. © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 DISASSEMBLY AND INSTALLATION 4 - 25...
  • Page 80 Take off the front rail cover and rear rail cover.  P. 4-10 "[M] Front rail cover / Rear rail cover" Take off the grate-shaped guide.  P. 4-11 "[N] Grate-shaped guide" MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved DISASSEMBLY AND INSTALLATION 4 - 26...
  • Page 81 Remove 2 screws of the rear side. Fig. 4-70 Remove 2 screws of the front side. Slide the stapler unit [6] toward you to take it off. Fig. 4-71 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 DISASSEMBLY AND INSTALLATION 4 - 27...
  • Page 82 Staple carrier Fig. 4-73 Remove 2 screws, and then disconnect 2 connectors of the stapler to take off the stapler. Staple Fig. 4-74 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved DISASSEMBLY AND INSTALLATION 4 - 28...
  • Page 83 Fig. 4-75 Fig. 4-76 Remove 2 screws, and then take off the sensor rail1 [3]. Fig. 4-77 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 DISASSEMBLY AND INSTALLATION 4 - 29...
  • Page 84 Disconnect the connector [3] of the movable tray shift motor sensor. Remove 1 screw. Take off the metal plate [4] and remove the bushing [5]. Fig. 4-80 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved DISASSEMBLY AND INSTALLATION 4 - 30...
  • Page 85 Remove 2 screws, and then take off the movable tray shift motor unit [6]. [ 6 ] Fig. 4-81 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 DISASSEMBLY AND INSTALLATION 4 - 31...
  • Page 86: Units (Saddle Stitch Section: Mj-1112)

    • When the saddle stitch unit was taken off, place the unit on a flat place with its support [7] stored (flipped up). MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved DISASSEMBLY AND INSTALLATION 4 - 32...
  • Page 87 Fig. 4-85 Adjustment required Any of 4 sections is not contacted Finisher side plate Saddle stitch unit side plate Fig. 4-86 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 DISASSEMBLY AND INSTALLATION 4 - 33...
  • Page 88 Release the harness from 1 harness clamp [4]. Remove 4 screws, and then take off the support bracket [5]. Remove 4 screws, and then take off the front bracket [6]. MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved DISASSEMBLY AND INSTALLATION 4 - 34...
  • Page 89 When installing, engage the clutch shaft bushing [2] with the frame of the paper holding unit [1] securely. [ 2 ] [ 1 ] Fig. 4-91 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 DISASSEMBLY AND INSTALLATION 4 - 35...
  • Page 90 Disconnect 1 connector [1] (CN4) on the saddle control PC board and release the harness from 4 harness clamps [2]. Fig. 4-93 Fig. 4-94 Move each alignment plate [3] to both edges correspondingly. MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved DISASSEMBLY AND INSTALLATION 4 - 36...
  • Page 91 [ 3 ] [ 2 ] Fig. 4-96 Remove 4 screws and take off the upper stapler frame assembly [1]. [ 1 ] Fig. 4-97 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 DISASSEMBLY AND INSTALLATION 4 - 37...
  • Page 92 Replace the front saddle stapler clinch unit [1] and the front saddle stapler drive unit [2] together. Do the same when replacing the rear ones. MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved DISASSEMBLY AND INSTALLATION 4 - 38...
  • Page 93 (10) Remove the fold plate. Notes: When replacing the fold plate (ASYS-PLT-FOLD-RLR-SDL), be careful not to damage the film. Fold plate Film Fig. 4-102 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 DISASSEMBLY AND INSTALLATION 4 - 39...
  • Page 94 [ 1 ] Fig. 4-104 Remove one clip [1] and then remove the bushing [2]. [ 2 ] [ 1 ] Fig. 4-105 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved DISASSEMBLY AND INSTALLATION 4 - 40...
  • Page 95 [3] of the bracket points so that you can install them at the same positions. [ 2 ] [ 3 ] [ 1 ] Fig. 4-108 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 DISASSEMBLY AND INSTALLATION 4 - 41...
  • Page 96 Fig. 4-110 Take off the EFS unit [2] while pulling the jam access lever [1]. [ 1 ] [ 2 ] Fig. 4-111 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved DISASSEMBLY AND INSTALLATION 4 - 42...
  • Page 97 When installing, hang the 2 hooks of the stacker unit on the holes of frame. [ 2 ] [ 3 ] [ 1 ] Fig. 4-113 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 DISASSEMBLY AND INSTALLATION 4 - 43...
  • Page 98: Rollers (Finisher Section)

    Fig. 4-114 Remove the spring [4], and then loosen 2 screws to free the belt [5] tension. Take off the belt [5]. Fig. 4-115 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved DISASSEMBLY AND INSTALLATION 4 - 44...
  • Page 99 [ 12 ] [ 10 ] [ 9 ] Fig. 4-118 (14) Remove one E-ring, and then take off the pulley [14] and pin [15]. © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 DISASSEMBLY AND INSTALLATION 4 - 45...
  • Page 100 Remove 3 screws, and then take off the junction box upper transport guide [3]. [ 1 ] [ 3 ] [ 2 ] Fig. 4-120 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved DISASSEMBLY AND INSTALLATION 4 - 46...
  • Page 101 (10) Push the jam access lever [1] of the junction box to the right side, and then open the transport guide. [ 1 ] Fig. 4-123 (11) Remove one E-ring, and then take off the knob [1] and pin [2]. © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 DISASSEMBLY AND INSTALLATION 4 - 47...
  • Page 102 Remove one clip [3], and then take off the bushing [4]. [ 4 ] [ 3 ] [ 2 ] [ 1 ] Fig. 4-126 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved DISASSEMBLY AND INSTALLATION 4 - 48...
  • Page 103 Pull out the paddle-1 [1], -2 [2], -3 [3], -4 [4], -5 [5] and -6 [6] to take them off. Fig. 4-128 Notes: When installing them, be sure to place them in their original position and direction. Fig. 4-129 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 DISASSEMBLY AND INSTALLATION 4 - 49...
  • Page 104 (14) Loosen 1 screw. Push the pulley [21] in the direction indicated by the arrow to loosen the belt tension and tighten the screw. (15) Remove the belts [22] and [23], the part assembled [24] and the bearing. MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved DISASSEMBLY AND INSTALLATION 4 - 50...
  • Page 105 (16) Close the buffer unit-1 [25] halfway and leave it. Then remove 1 screw. [25] Fig. 4-133 (17) Remove 3 screws, and then take off the transport guide. Transport guide Fig. 4-134 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 DISASSEMBLY AND INSTALLATION 4 - 51...
  • Page 106 B of the jig so that the gap between the front and rear finishing tray covers is more than adjustment area A and less than C. 6LB10056000 JIG-GID-PDL-2 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved DISASSEMBLY AND INSTALLATION 4 - 52...
  • Page 107 3. After fixing the screws, check that the dimension of the gap is more than adjustment area A and less than C. 4. Adjust the front pull-in guide in the same manner. © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 DISASSEMBLY AND INSTALLATION...
  • Page 108 (22) Remove 1 clip [7] at the rear side of the transport roller and slide the bearing [8]. Fig. 4-142 (23) Take off the transport roller [9], front pull-in guide [10] and rear pull-in guide [11]. Fig. 4-143 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved DISASSEMBLY AND INSTALLATION 4 - 54...
  • Page 109 Remove 3 screws, and then take off the transport guide. Transport guide Fig. 4-145 Remove 1 E-ring [1] and 1 bushing [2]. Fig. 4-146 Remove the belt [2]. © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 DISASSEMBLY AND INSTALLATION 4 - 55...
  • Page 110 Take off the finishing tray unit.  P. 4-24 "[D] Finishing tray unit" Remove 3 screws, and then take off the front finishing tray cover [1]. Fig. 4-149 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved DISASSEMBLY AND INSTALLATION 4 - 56...
  • Page 111 Turn over the finishing tray unit. Slide the rear finishing tray cover [3] to outside and lift it up. Release the link portion [4] inside the rear finishing tray cover. Fig. 4-152 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 DISASSEMBLY AND INSTALLATION...
  • Page 112 Fig. 4-154 [G] Stack transport roller-2 Take off the finishing tray unit.  P. 4-24 "[D] Finishing tray unit" Remove 2 screws. Fig. 4-155 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved DISASSEMBLY AND INSTALLATION 4 - 58...
  • Page 113 Turn over the finishing tray unit. Slide the rear finishing tray cover [3] to outside and lift it up. Release the link portion [4] inside the rear finishing tray cover. Fig. 4-158 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 DISASSEMBLY AND INSTALLATION...
  • Page 114 Pull out the harnesses [2] and [4] through the window [6] of the frame. Fig. 4-161 Disconnect 1 relay connector [7] and release the harness [8] from 7 harness clamps [9]. MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved DISASSEMBLY AND INSTALLATION 4 - 60...
  • Page 115 Release the harness [10] from 1 harness clamp [12]. Fig. 4-163 Remove the belt [13]. (10) Release the latch, and then take off the pulley cover [15]. Fig. 4-164 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 DISASSEMBLY AND INSTALLATION 4 - 61...
  • Page 116 Fig. 4-165 (12) Remove 5 screws and lift the buffer unit-1 [34] upward to take it off. Fig. 4-166 Fig. 4-167 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved DISASSEMBLY AND INSTALLATION 4 - 62...
  • Page 117 18 to 20 mm. Measure the height at each 1 portion (2 portions in total) at both edges of the assist guide. © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 DISASSEMBLY AND INSTALLATION...
  • Page 118 Fig. 4-172 (16) Remove 1 screw. Take off the metal plate [43] and remove the spring [45]. Fig. 4-173 (17) Remove 2 screws. MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved DISASSEMBLY AND INSTALLATION 4 - 64...
  • Page 119 When installing, hook the spring [51] of the pinch roller arm [50] to the frame as shown in the figure. Fig. 4-175 (19) Remove 2 E-rings [52] and 2 pins. Take off 2 buffer rollers [53]. Fig. 4-176 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 DISASSEMBLY AND INSTALLATION 4 - 65...
  • Page 120 Be careful not to damage the harness connected to the stationary tray transport guides. Spacer Stay Stay Spacer Fig. 4-178 Loosen 2 screws each for the front and rear stationary tray discharge brush. MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved DISASSEMBLY AND INSTALLATION 4 - 66...
  • Page 121 1 mm. Check if the flap and the upper exit roller move smoothly after screws are tightened. Stationary tray transport guide Fig. 4-180 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 DISASSEMBLY AND INSTALLATION 4 - 67...
  • Page 122 Fig. 4-182 (10) Take off the upper exit roller and the upper exit roller guide. Upper exit roller guide Upper exit roller Fig. 4-183 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved DISASSEMBLY AND INSTALLATION 4 - 68...
  • Page 123: Rollers (Saddle Stitch Section: Mj-1112)

    Remove 4 screws and take off the transport guide [1] and switchback transport roller [2]. [ 2 ] [ 1 ] Fig. 4-186 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 DISASSEMBLY AND INSTALLATION 4 - 69...
  • Page 124  P. 4-70 "[B] Assisting roller" Remove the spring [1], and then loosen 2 screws to free the belt tension. [ 1 ] Fig. 4-189 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved DISASSEMBLY AND INSTALLATION 4 - 70...
  • Page 125 [ 1 ] [ 3 ] [ 2 ] [ 3 ] [ 3 ] [ 2 ] [ 3 ] Fig. 4-192 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 DISASSEMBLY AND INSTALLATION 4 - 71...
  • Page 126 [ 1 ] Fig. 4-194 Remove 2 E-rings and take off the 2 bearing [1]. [ 1 ] [ 1 ] Fig. 4-195 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved DISASSEMBLY AND INSTALLATION 4 - 72...
  • Page 127 Remove 2 E-rings and take off the 2 bearing [1]. Remove 1 clip [2] of the rear jam release lever. [ 1 ] [ 1 ] [ 2 ] Fig. 4-198 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 DISASSEMBLY AND INSTALLATION 4 - 73...
  • Page 128 Remove 1 clip [1] and take off the bushing [2] and exit roller [3]. [ 1 ] [ 3 ] [ 2 ] [ 1 ] Fig. 4-201 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved DISASSEMBLY AND INSTALLATION 4 - 74...
  • Page 129: Motor (Finisher Section)

    Remove 3 screws, and then take off the transport guide. Transport guide Fig. 4-203 Remove 1 screw and take off the grounding wire [1]. © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 DISASSEMBLY AND INSTALLATION 4 - 75...
  • Page 130 (13) Remove the belt [6] from the pulley of entrance motor. (14) Remove 2 screws. Then disconnect the connector [7] to take off the entrance motor [5]. Fig. 4-206 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved DISASSEMBLY AND INSTALLATION 4 - 76...
  • Page 131 Take off the junction box unit.  P. 4-15 "[A] Junction box unit" Close the buffer unit-1 [25] halfway and remove 1 screw. [25] Fig. 4-208 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 DISASSEMBLY AND INSTALLATION 4 - 77...
  • Page 132 (11) Disconnect all the connectors on the finisher control PC board and release the harness from the harness clamp. (12) Remove 3 screws and take off the bracket [4] of the finisher control PC board. Fig. 4-211 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved DISASSEMBLY AND INSTALLATION 4 - 78...
  • Page 133 Remove 2 screws, and then take off the front alignment motor [3]. [ 1 ] [ 2 ] [ 3 ] Fig. 4-214 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 DISASSEMBLY AND INSTALLATION 4 - 79...
  • Page 134 When installing, be sure to apply tension to the belt. Remove 2 screws, and then disconnect the connector and remove the belt to take off the transport motor [2]. Fig. 4-216 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved DISASSEMBLY AND INSTALLATION 4 - 80...
  • Page 135 Disconnect the connector and remove the belt [1]. Then remove 2 screws to take off the stack transport motor [2]. [ 2 ] [ 1 ] Fig. 4-218 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 DISASSEMBLY AND INSTALLATION 4 - 81...
  • Page 136 Close the buffer unit-1 [25] halfway and remove 1 screw. [25] Fig. 4-219 Remove 3 screws, and then take off the transport guide. Transport guide Fig. 4-220 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved DISASSEMBLY AND INSTALLATION 4 - 82...
  • Page 137 Fig. 4-222 (13) Remove 2 screws, and then disconnect the connector [5] to take off the stapler unit shift motor [6]. Fig. 4-223 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 DISASSEMBLY AND INSTALLATION 4 - 83...
  • Page 138 Disconnect 1 connector [12] from the transport motor [11]. Disconnect 1 connector [14] from the movable tray shift motor sensor [13]. (10) Release the harness from 6 harness clamps [15]. MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved DISASSEMBLY AND INSTALLATION 4 - 84...
  • Page 139 Fig. 4-227 (13) Loosen 1 screw. Push the pulley [21] in the direction indicated by the arrow to loosen the belt tension and tighten the screw. © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 DISASSEMBLY AND INSTALLATION...
  • Page 140 (Be sure to hold the movable tray gear frame with your hands because it may fall when the gear is pushed.) Fig. 4-230 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved DISASSEMBLY AND INSTALLATION 4 - 86...
  • Page 141 Sensor rail Sensor Measure 0mm to 1.0mm Fig. 4-233 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 DISASSEMBLY AND INSTALLATION 4 - 87...
  • Page 142  P. 4-9 "[K] Relay guide / Feeding discharge brush / Right cover" Take off the junction box unit.  P. 4-15 "[A] Junction box unit" MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved DISASSEMBLY AND INSTALLATION 4 - 88...
  • Page 143 (10) Release the PC board cover [2] from 2 harness clamps [3]. Fig. 4-238 (11) Disconnect all the connectors on the finisher control PC board and release the harness from the harness clamp. © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 DISASSEMBLY AND INSTALLATION 4 - 89...
  • Page 144 (14) Release the harness from 3 harness clamps [6]. Fig. 4-240 (15) Remove 2 screws and take off the catching motor [7]. Fig. 4-241 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved DISASSEMBLY AND INSTALLATION 4 - 90...
  • Page 145: Motor (Saddle Stitch Section: Mj-1112)

    Remove 3 screws, and then take off the motor bracket [1]. Notes: Do not lose the removed gear of the motor bracket [1]. [ 1 ] [ 2 ] Fig. 4-244 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 DISASSEMBLY AND INSTALLATION 4 - 91...
  • Page 146 Remove 2 screws, and then disconnect the relay connector [1] to take off the side alignment motor [2]. [ 1 ] [ 2 ] Fig. 4-247 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved DISASSEMBLY AND INSTALLATION 4 - 92...
  • Page 147 [ 1 ] Fig. 4-249 Remove 2 screws and take off the saddle transport motor [2] from the motor bracket [1]. Fig. 4-250 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 DISASSEMBLY AND INSTALLATION 4 - 93...
  • Page 148 Release the harness from 2 harness clamps [1]. Disconnect the connector [2] (CN3) on the saddle control PC board. Fig. 4-252 Take off the belt [1] of folding motor. [ 1 ] Fig. 4-253 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved DISASSEMBLY AND INSTALLATION 4 - 94...
  • Page 149 Remove 2 screws and take off the gear bracket [2] and pulley [3]. [ 1 ] [ 3 ] [ 2 ] Fig. 4-256 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 DISASSEMBLY AND INSTALLATION 4 - 95...
  • Page 150 Remove 2 screws and take off the belt [1] and additional folding motor [1]. [ 1 ] [ 2 ] Fig. 4-257 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved DISASSEMBLY AND INSTALLATION 4 - 96...
  • Page 151: Clutch / Solenoid

    Be sure not to lose the belt. • When installing the paper exit guide clutch, attach a rotation protection. rotation protection Fig. 4-260 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 DISASSEMBLY AND INSTALLATION 4 - 97...
  • Page 152 [3]. Notes: When installing the folding blade clutch, attach a rotation protection. [ 2 ] [ 3 ] [ 1 ] Fig. 4-263 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved DISASSEMBLY AND INSTALLATION 4 - 98...
  • Page 153 Remove 1 E-ring, and then take off the paper holding clutch [1]. Notes: When installing the paper holding clutch, attach a rotation protection. [ 1 ] Fig. 4-264 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 DISASSEMBLY AND INSTALLATION 4 - 99...
  • Page 154 Remove 3 screws and disconnect the plunger of the buffer roller lift solenoid. Remove 3 spacers [4], 3 screw dampers [5], 3 solenoid dampers [6] and take off the roller lift solenoid assembly [7]. Fig. 4-266 Fig. 4-267 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved DISASSEMBLY AND INSTALLATION 4 - 100...
  • Page 155 Then move the solenoid so that the roller shaft [13] of the pinch roller arm contacts the upper surface of the elongated hole [14] for the bearing to fix them. Fig. 4-270 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 DISASSEMBLY AND INSTALLATION...
  • Page 156 [ 2 ] [ 3 ] Fig. 4-271 Close the buffer unit-1 [25] halfway and leave it. Then remove 1 screw. [25] Fig. 4-272 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved DISASSEMBLY AND INSTALLATION 4 - 102...
  • Page 157 (11) Remove 2 screws, and then disconnect the relay connector and remove the arm to take off the bracket. Bracket Relay connector Fig. 4-275 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 DISASSEMBLY AND INSTALLATION 4 - 103...
  • Page 158 0.4 to 0.8 mm. Bracket Gate flap 0.4mm to 0.8mm Shaft of the entrance roller Fig. 4-278 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved DISASSEMBLY AND INSTALLATION 4 - 104...
  • Page 159 Fig. 4-280 Break binding wire [2] at one position and disconnect the relay connector [1]. [ 2 ] [ 1 ] Fig. 4-281 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 DISASSEMBLY AND INSTALLATION 4 - 105...
  • Page 160 [2] edge must fall within 2.3 mm to 2.9 mm. Fix the solenoid with 2 screws. 2.3mm ~ 2.9mm Fig. 4-284 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved DISASSEMBLY AND INSTALLATION 4 - 106...
  • Page 161 Take off the spring [1]. Remove 2 screws, and then take off the assisting roller solenoid [2]. [ 1 ] [ 2 ] Fig. 4-287 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 DISASSEMBLY AND INSTALLATION 4 - 107...
  • Page 162: Sensors / Switches (Finisher Section)

    Then remove 1 screw. Disconnect the connector and take off the sensor bracket [1]. [ 1 ] Fig. 4-288 Release the latch, and then take off the entrance sensor [1]. [ 1 ] Fig. 4-289 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved DISASSEMBLY AND INSTALLATION 4 - 108...
  • Page 163  P. 4-9 "[K] Relay guide / Feeding discharge brush / Right cover" Take off the junction box unit.  P. 4-15 "[A] Junction box unit" © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 DISASSEMBLY AND INSTALLATION...
  • Page 164 (10) Release the PC board cover [2] from 2 harness clamps [3]. Fig. 4-294 (11) Disconnect all the connectors on the finisher control PC board and release the harness from the harness clamp. MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved DISASSEMBLY AND INSTALLATION 4 - 110...
  • Page 165 (13) Remove 1 screw, and then disconnect the connector and take off the sensor bracket [5]. Fig. 4-296 (14) Release the latch, and then take off the paddle home position sensor. Paddle home position sensor Fig. 4-297 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 DISASSEMBLY AND INSTALLATION 4 - 111...
  • Page 166 Move each buffer guide [1]. Fig. 4-298 Disconnect the connector, and then release the latch to take off the buffer tray home position sensor [1]. Fig. 4-299 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved DISASSEMBLY AND INSTALLATION 4 - 112...
  • Page 167  P. 4-100 "[D] Buffer roller lift solenoid (SOL2) / Exit roller lift solenoid (SOL8)" Release the latch, and then disconnect the connector [1] to take off the Assist guide home position sensor[2]. Fig. 4-300 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 DISASSEMBLY AND INSTALLATION 4 - 113...
  • Page 168 Release the latch, and then disconnect the connector to take off the rear alignment plate home position sensor. Rear alignment plate home position sensor Fig. 4-302 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved DISASSEMBLY AND INSTALLATION 4 - 114...
  • Page 169 Move the front alignment plate guide [3] in the direction of the arrow. Remove the screw, disconnect the connector [4] and take off the sensor bracket [5]. Fig. 4-305 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 DISASSEMBLY AND INSTALLATION...
  • Page 170  P. 4-28 "[F] Stapler" Release the latch, and then disconnect the connector to take off the stapler interference sensor. Stapler interference sensor Fig. 4-308 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved DISASSEMBLY AND INSTALLATION 4 - 116...
  • Page 171 [K] Finishing tray paper detection sensor (S12) Take off the finishing unit.  P. 4-24 "[D] Finishing tray unit" Remove 2 screws. Fig. 4-311 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 DISASSEMBLY AND INSTALLATION 4 - 117...
  • Page 172 Disconnect the connector from the finishing tray paper detection sensor [5] and take off the rear finishing tray cover [3]. Fig. 4-313 Remove the screw and take off the sensor bracket [6]. Fig. 4-314 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved DISASSEMBLY AND INSTALLATION 4 - 118...
  • Page 173 (Be sure to hold the movable tray gear frame with your hands because it may fall when the gear is pushed.) Fig. 4-316 Fig. 4-317 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 DISASSEMBLY AND INSTALLATION 4 - 119...
  • Page 174 Movable tray position-A sensor Movable tray position-B sensor Movable tray position-C sensor Fig. 4-320 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved DISASSEMBLY AND INSTALLATION 4 - 120...
  • Page 175 Disconnect the connector of the movable tray paper exist sensor. Release the latch, and then take off the movable tray paper exist sensor [1]. [ 1 ] Fig. 4-322 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 DISASSEMBLY AND INSTALLATION 4 - 121...
  • Page 176 Remove 1 screw, and then take off the actuator and the spacer. Spacer Actuator Fig. 4-324 Release the latch, and then take off the stationary tray paper-full sensor. Stationary tray paper-full sensor Fig. 4-325 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved DISASSEMBLY AND INSTALLATION 4 - 122...
  • Page 177  P. 4-7 "[G] Rear cover" Remove 1 screw, and then disconnect the connector and take off the sensor bracket [1]. [ 1 ] Fig. 4-328 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 DISASSEMBLY AND INSTALLATION 4 - 123...
  • Page 178  P. 4-9 "[K] Relay guide / Feeding discharge brush / Right cover" Open the front upper cover. Remove 2 screws, and then take off the sensor plate [1]. Fig. 4-331 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved DISASSEMBLY AND INSTALLATION 4 - 124...
  • Page 179 Release the PC board cover [2] from 2 harness clamps [3]. Fig. 4-334 Disconnect all the connectors on the finisher control PC board and release the harness from the harness clamp. © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 DISASSEMBLY AND INSTALLATION 4 - 125...
  • Page 180 Remove the belts [10] and [11], the part assembled [12] and the bearing. Notes: Pay full attention not to lose the bearing while taking off the part assembled [12]. Fig. 4-337 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved DISASSEMBLY AND INSTALLATION 4 - 126...
  • Page 181 (11) Remove 2 screws and take off the switch bracket [16]. Fig. 4-339 (12) Disconnect the connector [17]. (13) Remove 2 screws and take off the stationary tray opening/closing switch [18]. Fig. 4-340 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 DISASSEMBLY AND INSTALLATION 4 - 127...
  • Page 182 Release the harness from 1 binding wire [4]. Disconnect the connector [5] to take off the sensor bracket [3] of the connection switch. Fig. 4-342 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved DISASSEMBLY AND INSTALLATION 4 - 128...
  • Page 183 Remove 2 screws, and then take off the connection switch [6]. Fig. 4-343 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 DISASSEMBLY AND INSTALLATION 4 - 129...
  • Page 184: Sensors / Switches (Saddle Stitch Section: Mj-1112)

    Open the front upper cover and then pull out the saddle stitch unit. Remove 4 screws, and then take off the upper safety cover [1]. Fig. 4-346 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved DISASSEMBLY AND INSTALLATION 4 - 130...
  • Page 185 Open the transport guide of right side. Remove 1 screw, and then disconnect the connector and take off the sensor bracket [1]. [ 1 ] Fig. 4-349 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 DISASSEMBLY AND INSTALLATION 4 - 131...
  • Page 186 Remove 1 screw, and then disconnect the connector and take off the sensor bracket [1]. [ 1 ] Fig. 4-351 Release the latch, and then take off the ejecting roller sensor [1]. [ 1 ] Fig. 4-352 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved DISASSEMBLY AND INSTALLATION 4 - 132...
  • Page 187 [ 2 ] Fig. 4-354 Release the latch, and then take off the stacker paper detection sensor [1]. [ 1 ] Fig. 4-355 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 DISASSEMBLY AND INSTALLATION 4 - 133...
  • Page 188 When the sensor was installed, be sure to adjust the position of the sensor bracket [1].  P. 4-32 "[A] Saddle stitch unit" [ 1 ] Fig. 4-358 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved DISASSEMBLY AND INSTALLATION 4 - 134...
  • Page 189 Move the stacker to the position where the stacker home position sensor [1] is seen. Release the latch, and then take off the stacker home position sensor [1]. [ 1 ] Fig. 4-360 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 DISASSEMBLY AND INSTALLATION 4 - 135...
  • Page 190 Disconnect the connector, and release the latch, and then take off the folding blade home position sensor [1]. [ 1 ] Fig. 4-362 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved DISASSEMBLY AND INSTALLATION 4 - 136...
  • Page 191 Disconnect the connector, and release the latch, and then take off the side alignment home position sensor [2]. [ 2 ] [ 1 ] Fig. 4-364 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 DISASSEMBLY AND INSTALLATION 4 - 137...
  • Page 192 Disconnect the connector, and release the latch, and then take off the paper holding home position sensor [1]. [ 1 ] Fig. 4-366 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved DISASSEMBLY AND INSTALLATION 4 - 138...
  • Page 193  P. 4-42 "[G] EFS unit" Remove 1 screw, and then disconnect the connector and take off the exit transport sensor [1]. [ 1 ] Fig. 4-368 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 DISASSEMBLY AND INSTALLATION 4 - 139...
  • Page 194 [ 1 ] Fig. 4-369 Release the latch, and then take off the additional folding motor encoder sensor [1]. [ 1 ] Fig. 4-370 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved DISASSEMBLY AND INSTALLATION 4 - 140...
  • Page 195 [ 1 ] Fig. 4-371 Remove 2 screws, and then take off the saddle stitch unit opening/closing switch [1]. [ 1 ] Fig. 4-372 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 DISASSEMBLY AND INSTALLATION 4 - 141...
  • Page 196: 4.11 Pc Boards / Discharge Brush

    Fig. 4-373 Disconnect all connectors connecting to the FIN board [4]. Remove 4 screws, and then take off the FIN board [4]. Fig. 4-374 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved DISASSEMBLY AND INSTALLATION 4 - 142...
  • Page 197 When installing, be sure to secure the holes [7] on the cover with 3 hooks on the frame. Fig. 4-376 Disconnect all the connectors connected to the saddle control PC board [8]. © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 DISASSEMBLY AND INSTALLATION...
  • Page 198 When installing the flat cable, carefully insert it straight. • Pay attention not to apply a load to the tip of the flat cable or not to damage it. Fig. 4-378 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved DISASSEMBLY AND INSTALLATION 4 - 144...
  • Page 199 Fig. 4-380 Remove 2 screws of the rear side. Slide the bracket [6] to the paper inlet side to take it off. Fig. 4-381 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 DISASSEMBLY AND INSTALLATION 4 - 145...
  • Page 200 Loosen 1 side screw. Remove 2 screws, and then take off the front stationary tray discharge brush. Front stationary tray discharge brush Fig. 4-384 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved DISASSEMBLY AND INSTALLATION 4 - 146...
  • Page 201 Loosen 1 side screw. Remove 2 screws, and then take off the rear stationary tray discharge brush. Rear stationary tray discharge brush Fig. 4-385 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 DISASSEMBLY AND INSTALLATION 4 - 147...
  • Page 202: 4.12 Procedure For Lowering The Movable Tray

    If the screwdriver is taken out, the movable tray [1] will stop in that particular position. [ 1 ] Fig. 4-387 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved DISASSEMBLY AND INSTALLATION 4 - 148...
  • Page 203 ON, "Movable tray paper-full detection error" (CB31) will occur. The movable tray must be moved lower than the sensor. Sensor Movable tray Fig. 4-388 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 DISASSEMBLY AND INSTALLATION 4 - 149...
  • Page 204 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved DISASSEMBLY AND INSTALLATION 4 - 150...
  • Page 205: Adjustments

    The adjustment value of LT will be applied to the operation with LD, LG, LT, LT-R, COMP, 13 LG, 8.5” Turn OFF the power of the equipment. Remove 2 screws and take off the board access cover. © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 ADJUSTMENTS...
  • Page 206 Then setting is performed at a value that is one smaller than the adjustment value. [ 2 ] [ 3 ] [ 4 ] [ 1 ] Fig.5-3 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved ADJUSTMENTS 5 - 2...
  • Page 207 Turn OFF the power of the equipment. Turn OFF all bits of the SW1 on the Finisher control board. (10) Install the board access cover. © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 ADJUSTMENTS 5 - 3...
  • Page 208: Adjusting The Stapling Position

    Although there are four setting types for the SW1 as shown above, perform only one of them since the adjustment values are used in common. MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved ADJUSTMENTS 5 - 4...
  • Page 209 +2.16 Turn OFF the power of the equipment. Turn OFF all bits of the SW1 on the Finisher control board. Install the board access cover. © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 ADJUSTMENTS 5 - 5...
  • Page 210: Stapling/Folding Position Adjustment In Saddle Stitch Unit

    When the staples are bent Staple Staple Do not include the width of the staples -0.5mm - +0.5mm -0.5mm - +0.5mm Folding line Folding line Fig.5-7 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved ADJUSTMENTS 5 - 6...
  • Page 211 (the position of the Stapling position stacker hooks) of the stacker upward.  P. 5-8 "[B] Stapling position adjustment" Stacker hook Fig.5-11 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 ADJUSTMENTS 5 - 7...
  • Page 212 1: -2.8mm 2: -2.4mm 3: -2.0mm 4: -1.8mm 5: -1.2mm 6: -0.8mm 7: -0.4mm 8: 0.0mm 9: +0.4mm 10: +0.8mm 11: +1.2mm 12: +1.6mm 13: +2.0mm 14: +2.4mm 15: +2.8mm MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved ADJUSTMENTS 5 - 8...
  • Page 213: Saddle Stitch Skew Adjustment

    Open the cover, pull out the saddle stitch section, and then loosen the 2 screws. Fig.5-12 Rotate the adjustment screw slightly. Tighten the 2 screws, return the saddle stitch section, and then close the cover. © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 ADJUSTMENTS 5 - 9...
  • Page 214 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved ADJUSTMENTS 5 - 10...
  • Page 215: Troubleshooting

    Paper stopping jam P. 6-9 (Finisher Finisher - Please (Paper being section) Clear Paper Path. transported on the finisher transport path is stopped at the transport sensor.): © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 TROUBLESHOOTING 6 - 1...
  • Page 216 EAFA Finisher jam Paper Jam in Catching motor P. 6-37 Finisher - Please home position Clear Paper Path. detection error (paper jam) MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved TROUBLESHOOTING 6 - 2...
  • Page 217 Paper Jam in [MJ-1112] Side P. 6-31 (Saddle Finisher - Please alignment motor Stitcher Clear Paper Path. home position section) detection error in the saddle stitch unit © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 TROUBLESHOOTING 6 - 3...
  • Page 218 EF20 Finisher jam Paper Jam in [MJ-1112] Stacker P. 6-34 Saddle Stitcher Finisher - Please jam in the saddle section) Clear Paper Path. stitch unit MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved TROUBLESHOOTING 6 - 4...
  • Page 219: Service Call

    Transport motor abnormality CB95 Finisher related Fatal Error - Please [MJ-1112] Saddle P. 6-43 service call Contact Service stitch finisher - Technician. Stacker motor abnormality © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 TROUBLESHOOTING 6 - 5...
  • Page 220 Contact Service Communication Technician. error between the finisher and the punch unit CF10 Finisher related Printer Output Communication P. 6-50 service call Error. module writing failure MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved TROUBLESHOOTING 6 - 6...
  • Page 221: Diagnosis And Prescription For Each Error Code

    Parts to be replaced Remark Feeding sensor (S22) Transport path switching solenoid (SOL5) Entrance motor (M1) Finisher control PC board (FIN) [EA20] Paper transport stop jam (entrance sensor) © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 TROUBLESHOOTING 6 - 7...
  • Page 222 Board check • Connector check (CN8) • Harness check Parts to be replaced Remark Entrance sensor (S1) Transport sensor (S2) Finisher control PC board (FIN) MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved TROUBLESHOOTING 6 - 8...
  • Page 223 Harness check Finisher control PC board (FIN) • Board check • Connector check (CN8) • Harness check Parts to be replaced Remark Transport sensor (S2) © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 TROUBLESHOOTING 6 - 9...
  • Page 224 Check if exit paper sideways deviation has occurred in the equipment installed. If there is any, adjust it by following the Service Manual for the equipment installed. MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved TROUBLESHOOTING 6 - 10...
  • Page 225 • Sensor check • Connector check (CN10) • Harness check Finisher control PC board (FIN) • Board check • Connector check (CN10) • Harness check © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 TROUBLESHOOTING 6 - 11...
  • Page 226 Sensor check • Connector check (CN8) • Harness check Finisher control PC board (FIN) • Board check • Connector check (CN1, CN8) • Harness check MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved TROUBLESHOOTING 6 - 12...
  • Page 227 Parts to be replaced Remark Cover locking bracket If it is broken. Front cover switch (SW1) Stationary tray opening/closing switch (SW2) © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 TROUBLESHOOTING 6 - 13...
  • Page 228 Connector check (CN2) • Board check • Harness check Belt tension of the stapler unit Check that the belt tension of the stapler unit is not loosen. MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved TROUBLESHOOTING 6 - 14...
  • Page 229 3. Move the pulley to the front side by 0.5 to 1.0 mm from the marked position and then tighten the screw. 0.5~1mm Fig.6-3 Parts to be replaced Remark Stapler Finisher control PC board (FIN) © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 TROUBLESHOOTING 6 - 15...
  • Page 230 Correct if any. Parts to be replaced Remark Stack belt exit home position sensor (S9) Stack transport motor (M8) Finisher control PC board (FIN) MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved TROUBLESHOOTING 6 - 16...
  • Page 231: Paper Jam In Saddle Stitcher Section

    Finisher control PC board (FIN) • Board check • Connector check(CN21) • Harness check Saddle control PC board (SDL) • Board check • Connector check(CN3, CN6) • Harness check © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 TROUBLESHOOTING 6 - 17...
  • Page 232 PC board (SDL) is disconnected or open circuited. Correct if so. (Replace the harness if open circuited. Reconnect the connector securely if there is any disconnection.) MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved TROUBLESHOOTING 6 - 18...
  • Page 233 PC board (SDL) is disconnected or open circuited. Correct if so. (Replace the harness if open circuited. Reconnect the connector securely if there is any disconnection.) © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 TROUBLESHOOTING...
  • Page 234 Junction box paper detection sensor (S26) Transport path-2 sensor (S27) Transport path-3 sensor (S28) Ejecting roller sensor (S29) Finisher control PC board (FIN) Saddle control PC board (SDL) MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved TROUBLESHOOTING 6 - 20...
  • Page 235: Paper Jam In Puncher Unit

    Connector check • Harness check Parts to be replaced Remark Punch motor (M3) Punch HP sensor (S4) Punch sensor (S5) Hole punch control PC board (HP) © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 TROUBLESHOOTING 6 - 21...
  • Page 236: Other Paper Jam

    Error content Other paper jam Front alignment plate home position error Check item Measures Front alignment plate Move the front alignment plate. Fix any mechanical problem. MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved TROUBLESHOOTING 6 - 22...
  • Page 237 (S3) and the paddle Finisher control PC board (FIN) motor (M3), or the harnesses are open circuited. Correct if any. © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 TROUBLESHOOTING 6 - 23...
  • Page 238 • Is the jam released by taking off the front staple cartridge from the Finisher and removing the staple sheet slid from the staple case? MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved TROUBLESHOOTING 6 - 24...
  • Page 239 Is there any mechanical problem when the paper holding cam is rotated? Correct if so. Paper holding home position • Sensor check sensor (S38) • Connector check • Harness check © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 TROUBLESHOOTING 6 - 25...
  • Page 240 Finisher control PC board (FIN) • Board check • Connector check (CN21) • Harness check Saddle control PC board (SDL) • Connector check (CN6, CN7) • Board check MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved TROUBLESHOOTING 6 - 26...
  • Page 241 If there is, reinstall the sensor correctly or replace it. Move the bracket [10] in the direction of the arrow and secure it with the screw MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved TROUBLESHOOTING 6 - 26a...
  • Page 242 If they are warped or deformed, replace them. For the removal procedure of the leaf springs [1] and the assist leaf springs [2], refer to the following figures. Fig.6-5 Fig.6-6 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 TROUBLESHOOTING 6 - 27...
  • Page 243 [1] and the assist leaf springs [2] of the transport pinch roller (for the saddle), remove them and put them on a flat place. Fig.6-8 Fig.6-9 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved TROUBLESHOOTING 6 - 28...
  • Page 244 (The ratchet [5] does not rotate.) When OK: The ratchet [5] rotates while sliding, but the gear [4] is stopped. (The gear [4] is engaged.) Fig.6-11 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 TROUBLESHOOTING 6 - 29...
  • Page 245 [7] is attached and add its marking in order to install the post-change one in the same place. Fig.6-12 • For the removal procedure of the bracket [7], refer to the following figures. Fig.6-13 Fig.6-14 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved TROUBLESHOOTING 6 - 30...
  • Page 246 (Replace the harness if open circuited. Reconnect the connector securely if there is any disconnection.) Parts to be replaced Remark Side alignment home position sensor (S36) © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 TROUBLESHOOTING 6 - 31...
  • Page 247 PC board (SDL) is disconnected or open circuited. Correct if so. (Replace the harness if open circuited. Reconnect the connector securely if there is any disconnection.) MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved TROUBLESHOOTING 6 - 32...
  • Page 248 Exit transport sensor (S41) • Sensor check • Connector check (CN7) • Harness check Saddle control PC board (SDL) • Connector check (CN7) • Board check © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 TROUBLESHOOTING 6 - 33...
  • Page 249 If there is, reinstall the sensor correctly or replace it. Move the bracket [10] in the direction of the arrow and secure it with the screw MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved TROUBLESHOOTING 6 - 34...
  • Page 250 (Replace the harness if open circuited. Reconnect the connector securely if there is any disconnection.) Parts to be replaced Remark Stacker paper detection sensor (S30) Saddle control PC board (SDL) Flat cable Harness MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved TROUBLESHOOTING 6 - 34a...
  • Page 251: Finisher Related Service Call

    Check item Measures Buffer tray guide Raise the buffer roller and open/close the buffer tray guide. Fix any mechanical problem. © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 TROUBLESHOOTING 6 - 35...
  • Page 252 Finisher control PC board (FIN) • Connector check (CN10) • Board check Parts to be replaced Remark Assist guide motor (M10) Finisher control PC board (FIN) MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved TROUBLESHOOTING 6 - 36...
  • Page 253 Finisher related service call Movable tray shift motor abnormality: The movable tray shift motor is not rotating or the movable tray is not moving normally. © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 TROUBLESHOOTING 6 - 37...
  • Page 254 Check item Measures Front alignment plate If there is mechanical problem when the front alignment plate is moved, fix the mechanism. MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved TROUBLESHOOTING 6 - 38...
  • Page 255 Connector check (CN2) • Board check • Harness check Belt tension of the stapler unit Check that the belt tension of the stapler unit is not loosen. © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 TROUBLESHOOTING 6 - 39...
  • Page 256 3. Move the pulley to the front side by 0.5 to 1.0 mm from the marked position and then tighten the screw. 0.5~1mm Fig.6-18 Parts to be replaced Remark Stapler Finisher control PC board (FIN) MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved TROUBLESHOOTING 6 - 40...
  • Page 257 PC board is detected when the power is turned ON. Check item Measures Main power switch Turn OFF the main power switch, then back ON. © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 TROUBLESHOOTING 6 - 41...
  • Page 258 An abnormal interruption of the encoder pulse of the additional folding motor occurs. The [CB93] error also occurs when the error [EF18] has occurred consecutively for 3 times. MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved TROUBLESHOOTING 6 - 42...
  • Page 259 The [CB95] error also occurs when the error [EF16] has occurred consecutively for 3 times. Check item Measures Stacker carrier Is there any mechanical problem when the stacker carrier is moved? © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 TROUBLESHOOTING 6 - 43...
  • Page 260 (Replace the harness if open circuited. Reconnect the connector securely if there is any disconnection.) Parts to be replaced Remark Rear saddle stapler clinch unit MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved TROUBLESHOOTING 6 - 44...
  • Page 261 (Replace the harness if open circuited. Reconnect the connector securely if there is any disconnection.) Parts to be replaced Remark Folding motor encoder sensor (S34) Folding motor (M17) © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 TROUBLESHOOTING 6 - 45...
  • Page 262 Finisher related service call Transport motor abnormality: The transport motor is not rotating or the stack transport roller -1 and -2 is not rotating normally. MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved TROUBLESHOOTING 6 - 46...
  • Page 263 • Connector check (CN8) Parts to be replaced Remark Sideways adjustment motor (M2) Sideways deviation home position sensor (S3) Hole punch control PC board (HP) © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 TROUBLESHOOTING 6 - 47...
  • Page 264 Finisher related service call Punch ROM checksum error: Abnormality of checksum value on Hole punch controller PC board is detected when the power is turned on. MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved TROUBLESHOOTING 6 - 48...
  • Page 265 Stack tray shift motor (M2) Check the connectors and harnesses between the stack tray shift motor (M2) and the connector J114 on the finisher controller PC board. © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 TROUBLESHOOTING 6 - 49...
  • Page 266 PC board is disconnected or open circuited. • Check if the conductor pattern on the finisher controller PC board is open circuited or short circuited. • Update the finisher firmware. MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved TROUBLESHOOTING 6 - 50...
  • Page 267 Check if the conductor pattern on the LGC board is open circuited or short circuited. Parts to be replaced Remark Finisher control PC board (FIN) LGC board © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 TROUBLESHOOTING 6 - 51...
  • Page 268: Self-Diagnostic Modes

    Press [Button2] once. (To enter the number of Test No. 1) Check the test list and press [Button1] as many times as noted for Test No. 2 whose operation you want to check. MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved TROUBLESHOOTING 6 - 52...
  • Page 269: Checking Operational Status

    Drives the entrance motor of the Finisher. Outputs a mechanical initial command to the Hole Punch unit in every 4 seconds. Continues the operation until it is canceled. © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 TROUBLESHOOTING 6 - 53...
  • Page 270 Front stapler motor Starts stapling. Rear stapler motor Before you start this test, be sure to place paper in order not to waste staples. (Unused) MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved TROUBLESHOOTING 6 - 54...
  • Page 271 Turns the paper holding clutch OFF. 5. Real time operation check for switches © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 TROUBLESHOOTING 6 - 55...
  • Page 272 The status of the switch is indicated with the closing switch LED1 in real time as follows: LED1 ON: Open LED1 OFF: Close Continues the operation until it is canceled. MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved TROUBLESHOOTING 6 - 56...
  • Page 273 The status of the sensor is indicated with the sensor LED1 in real time as follows: LED1 ON: 1 LED1 OFF: 0 Continues the operation until it is canceled. © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 TROUBLESHOOTING 6 - 57...
  • Page 274 The status of the sensor is indicated with the sensor LED1 in real time as follows: LED1 ON: 1 LED1 OFF: 0 Continues the operation until it is canceled. MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved TROUBLESHOOTING 6 - 58...
  • Page 275 The status of the sensor is indicated with the sensor LED1 in real time as follows: LED1 ON: 1 LED1 OFF: 0 Continues the operation until it is canceled. (Unused) © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 TROUBLESHOOTING 6 - 59...
  • Page 276 LED1 in real time as follows: LED1 ON: 1 LED1 OFF: 0 Continues the operation until it is canceled. 7. Real time operation check for sensors (Punch) MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved TROUBLESHOOTING 6 - 60...
  • Page 277 The status of the sensor is indicated with the LED1 in real time as follows: LED1 ON: 1 LED1 OFF: 0 Continues the operation until it is canceled. © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 TROUBLESHOOTING 6 - 61...
  • Page 278: Error Indications

    Saddle stitch unit paper holding home position detection error EF13 Saddle exit jam EF14 Paper transport jam in Saddle Stitch Finisher EAB0 Saddle stitch unit open error EA90 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved TROUBLESHOOTING 6 - 62...
  • Page 279 2. LED blinking pattern error code: Hardware errors Error code Error Error (when code 1 code 2 Description connected to (LED2) (LED3) the equipment) Entrance motor (M1) abnormality CB10 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 TROUBLESHOOTING 6 - 63...
  • Page 280 CB13 Assist guide motor (M10) abnormality CB14 Finisher main program error CB82 (Unused) Punch unit main program error CB84 Punching device power supply abnormality CC73 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved TROUBLESHOOTING 6 - 64...
  • Page 281 The punched scrap box is full. (Unused) The staple cartridge for the finisher section is empty. The staple cartridge for the saddle stitch section is empty. © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 TROUBLESHOOTING 6 - 65...
  • Page 282: Other Error

    Check if exit paper sideways deviation has occurred in the equipment installed. If there is any, adjust it by following the Service Manual for the equipment installed. MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved TROUBLESHOOTING 6 - 66...
  • Page 283: Paper Trailing Edge Abnormality When It Is Exiting To The Movable Tray

    If the returning of the ejectors is not sufficient, latches, which output the paper from the standby position to the movable tray, strongly contact the paper upper surface (trailing edge side), resulting in damage to dents folding tears Fig.6-23 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 TROUBLESHOOTING 6 - 67...
  • Page 284 Clean both the back and front sides of the pulled out ejectors with alcohol. Fig.6-25 If Molykote oil has adhered to the ejectors or the metal guide, wipe it all off. MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved TROUBLESHOOTING 6 - 68...
  • Page 285 1) Put your hand on the holder at the end of the ejectors and then pull them out toward you until they stop. Fig.6-26 2) Release your hand from the holder and check that the ejectors are quickly returned to their home position. Fig.6-27 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 TROUBLESHOOTING 6 - 69...
  • Page 286 If the problem at the trailing edge of the paper still persists even after steps (1) to (3) have been performed, replace the finishing tray unit. Finishing tray unit ASYB-SHEAF-FEED-RBT3 (P-I: 10-48) MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved TROUBLESHOOTING 6 - 70...
  • Page 287: Preventive Maintenance (Pm) / Firmware Update

    * Perform preventive maintenance for the Finisher at the same interval as for the main equipment to which the Finisher is connected. [Front side] [Rear side] Fig. 7-1 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 PREVENTIVE MAINTENANCE (PM) / FIRMWARE UPDATE 7 - 1...
  • Page 288 Apply coating material (SANKOL CFD-409M) by using a cleaning brush to the portion on the guide with which the all around the assist guide cam [1]. MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved PREVENTIVE MAINTENANCE (PM) / FIRMWARE UPDATE 7 - 2...
  • Page 289 Apply an adequate amount of white grease (Molykote EM-30L) to the entire shaft [3]. [ 1 ] [ 2 ] [ 3 ] Fig. 7-2 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 PREVENTIVE MAINTENANCE (PM) / FIRMWARE UPDATE 7 - 3...
  • Page 290 Apply an adequate amount of white grease (Molykote EM-30L) to the entire stapler carrier shaft [1]. [ 1 ] Fig. 7-4 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved PREVENTIVE MAINTENANCE (PM) / FIRMWARE UPDATE 7 - 4...
  • Page 291 Apply an adequate amount of white grease (Molykote HP-300) to the gear teeth of the movable tray drive gear [1]. [ 1 ] Fig. 7-6 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 PREVENTIVE MAINTENANCE (PM) / FIRMWARE UPDATE 7 - 5...
  • Page 292 Apply an adequate amount of white grease (Molykote EM-30L) to the entire Additional folding unit carrier shaft [1]. [ 1 ] Fig. 7-7 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved PREVENTIVE MAINTENANCE (PM) / FIRMWARE UPDATE 7 - 6...
  • Page 293 Do not use it to clean other areas. Fig. 7-8 *l. Roller Apply white grease (Molykote HP-300) to the bushings of the roller. © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 PREVENTIVE MAINTENANCE (PM) / FIRMWARE UPDATE 7 - 7...
  • Page 294: Firmware Update

    Firmware Update Notes: For updating firmware of the finisher, refer to " FIRMWARE UPDATING" in the Service Manual for MFP. MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved PREVENTIVE MAINTENANCE (PM) / FIRMWARE UPDATE 7 - 8...
  • Page 295: Electric Circuit

    Front alignment motor MOT5 - A MOT5 - A# CLT2-IN Paper exit guide clutch CN19 CLT2 CLT2-OUT DM1-R Movable tray DM1-F shift motor Fig.8-1 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 ELECTRIC CIRCUIT 8 - 1...
  • Page 296 TRMT-STEP STEP-MT16 TRMT-CUR TRMT-MD0 TRMT-MD1 ORI-MTR-EN SDL-PWM 2ND-FOLD-EN P24V P24V P24V VM(24V) VM(24V) VM(24V) VM(24V) VM(24V) CN26 SDL-SW Saddle stitch unit open/closing switch Fig.8-2 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved ELECTRIC CIRCUIT 8 - 2...
  • Page 297 Paper holding home position sensor SDL-PWM 2ND-FOLD-EN CN13 5VPC VM(24V) ORI-EN Folding motor encoder sensor VM(24V) VM(24V) VM(24V) CL3-IN VM(24V) Folding blade clutch CLT3 CL3-OUT Fig.8-3 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 ELECTRIC CIRCUIT 8 - 3...
  • Page 298: Circuit Diagram

    C110 0̀/OT/C/1005 5:6B 10P/CH/1005-3 AVSS PM10 VREFH STEP-MT5 7:6E STEP-MT3/SDL 6:2E STEP-MT6 7:6B SDL-ENABLE 3:2E A/B-SELECT 6:2E MOT9-MD1 8:7E MOT9-DIR 8:7E MOT9-MD0 8:7E Fig.8-4 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved ELECTRIC CIRCUIT 8 - 4...
  • Page 299 2. Circuit Diagram (2) Fig.8-5 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 ELECTRIC CIRCUIT 8 - 5...
  • Page 300 0.1^/B/1005 0.01^/B/1005 0.01^/B/1005 0.01^/B/1005 1000P/B/1005 1000P/B/1005 0.1^/B/1005 0.1^/B/1005 0.01^/B/1005 0.01^/B/1005 10K/C/1005 10K/C/1005 10K/C/1005 10K/C/1005 10K/C/1005 10K/C/1005 10K/C/1005 10K/C/1005 0.01^/B/1005 0.01^/B/1005 0.01^/B/1005 0.01^/B/1005 0.01^/B/1005 Fig.8-6 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved ELECTRIC CIRCUIT 8 - 6...
  • Page 301 0.01^/B/1005 292161/8 C207 1000P/B/1005 FCC32152ADTP/C C206 0.1^/B/1005 C205 R308 R306 R305 0.01^/B/1005 3.3K/C/1005 3.3K/C/1005 3.3K/C/1005 R247 10K/C/1005 R246 10K/C/1005 C303 0.1^/B/1005 C302 0.1^/B/1005 Fig.8-7 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 ELECTRIC CIRCUIT 8 - 7...
  • Page 302 0.2̀1/2W/F/C/3225 0.2̀1/2W/F/C/3225 0.2̀1/2W/F/C/3225 0.2̀1/2W/F/C/3225 C161 C164 C145 R324 R520 R363 R384 0.2̀1/2W/F/C/3225 0.2̀1/2W/F/C/3225 0.2̀1/2W/F/C/3225 0.2̀1/2W/F/C/3225 100^35V/CE-10 100^35V/CE-10 100^35V/CE-10 100^35V/CE-10 B13B/CZHK/B/1/LF/SN/V CN16 CN10 292161/4 Fig.8-8 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved ELECTRIC CIRCUIT 8 - 8...
  • Page 303 4.7K1/16W/F/C/1005-1 15K1/16W/F/C/1005-1 4.7K1/16W/F/C/1005-1 15K1/16W/F/C/1005-1 C107 1000P/B/1005 1000P/B/1005 C108 R476 R506 0.1^/B/1005 0.1^/B/1005 0.2̀1/2W/F/C/3225 0.2̀1/2W/F/C/3225 C105 R459 R493 0.2̀1/2W/F/C/3225 0.2̀1/2W/F/C/3225 100^35V/CE-10 100^35V/CE-10 B16B/CZHK/B/1/LF/SN/V CN18 Fig.8-9 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 ELECTRIC CIRCUIT 8 - 9...
  • Page 304 4.7K1/16W/F/C/1005-1 15K1/16W/F/C/1005-1 15K1/16W/F/C/1005-1 C184 1000P/B/1005 C126 1000P/B/1005 C185 C137 R355 R426 0.1^/B/1005 0.1^/B/1005 0.2̀1/2W/F/C/3225 0.2̀1/2W/F/C/3225 C183 C125 R333 R406 0.2̀1/2W/F/C/3225 0.2̀1/2W/F/C/3225 100^35V/CE-10 100^35V/CE-10 Fig.8-10 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved ELECTRIC CIRCUIT 8 - 10...
  • Page 305 0.01^/B/1005 C376 1000P/B/1005 R552 C375 R531 4.7K/C/1005 10̀/C/1005 0.1^/B/1005 C378 0.01^/B/1005 10̀/C/1005 R551 0.1^/B/1005 10K/C/1005 10̀/C/1005 0.1^/B/1005 1000P/B/1005 0.1^/B/1005 0.01^/B/1005 100^35V/CE-10 10K/C/1005 CN19 Fig.8-11 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 ELECTRIC CIRCUIT 8 - 11...
  • Page 306 10̀/C/1005 0.1^/B/1005 4.7K/C/1005 C389 10̀/C/1005 0.01^/B/1005 0.1^/B/1005 R565 10K/C/1005 10K/C/1005 1000P/B/1005 0.1^/B/1005 0.01^/B/1005 0.01^/B/1005 0.01^/B/1005 0.01^/B/1005 0.01^/B/1005 10K/C/1005 10K/C/1005 10K/C/1005 10K/C/1005 15FE/BT/VK/N CN23 Fig.8-12 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved ELECTRIC CIRCUIT 8 - 12...
  • Page 307 10̀/C/1005 0.1^/B/1005 4.7K/C/1005 C389 10̀/C/1005 0.01^/B/1005 0.1^/B/1005 R565 10K/C/1005 10K/C/1005 1000P/B/1005 0.1^/B/1005 0.01^/B/1005 0.01^/B/1005 0.01^/B/1005 0.01^/B/1005 0.01^/B/1005 10K/C/1005 10K/C/1005 10K/C/1005 10K/C/1005 15FE/BT/VK/N CN23 Fig.8-13 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 ELECTRIC CIRCUIT 8 - 13...
  • Page 308 IC30 TC7WH08FK/TE85L/F/F C132 0.01^/B/1005 IC22 74VHCT14AFT R121 3.3K/C/1005 NOT MOUNT R222 4.7K/C/1005 R115 4.7K/C/1005 C124 100^35V/CE-10 NOT MOUNT RR264MM/400TR/C-E RR264MM/400TR/C-E RR264MM/400TR/C-E RR264MM/400TR/C-E RR264MM/400TR/C-E RR264MM/400TR/C-E RR264MM/400TR/C-E Fig.8-14 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved ELECTRIC CIRCUIT 8 - 14...
  • Page 309 10^10V/B/1608 C340 10^10V/B/1608 C341 NOT MOUNT NOT MOUNT 0.1^/B/1005 R132 R143 470̀/C/1005 0̀/OT/C/1005 R122 R144 C144 470̀/C/1005 0̀/OT/C/1005 47^10V/CE-1 NOT MOUNT R511 10K/C/1005 R497 10K/C/1005 0.01^/B/1005 Fig.8-15 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 ELECTRIC CIRCUIT 8 - 15...
  • Page 310 UDZV/TE/17/18B/C-E 47K1/16W/F/C/1005-2 47K1/16W/F/C/1005-2 ZD302 R415 C120 10K/C/1005 1000P/B/1005 R161 R160 13K1/16W/F/C/1005-1 R159 22K1/16W/F/C/1005-1 47K1/16W/F/C/1005-2 C155 100^35V/CE-10 C154 NOT MOUNT NOT MOUNT 0.01^/B/1005 R192 100̀/C/1005 UDZV/TE/17/30B/C-E Fig.8-16 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved ELECTRIC CIRCUIT 8 - 16...
  • Page 311 [B] Saddle control PC board 1. Circuit Diagram (1) Fig.8-17 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 ELECTRIC CIRCUIT 8 - 17...
  • Page 312 R362 10K1/16W/C/1005-2 10K1/16W/C/1005-2 10K1/16W/C/1005-2 10K1/16W/C/1005-2 10K1/16W/C/1005-2 10K1/16W/C/1005-2 10K1/16W/C/1005-2 C133 C127 1000P/B/1005 1000P/B/1005 C132 C129 0.1^/B/1005 0.1^/B/1005 C131 C130 0.01^/B/1005 0.01^/B/1005 B12B/CZHK/B/1/LF/SN/V CN11 CN12 Fig.8-18 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved ELECTRIC CIRCUIT 8 - 18...
  • Page 313 3. Circuit Diagram (3) Fig.8-19 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 ELECTRIC CIRCUIT 8 - 19...
  • Page 314 0.2̀1/2W/F/C/3225 R309 R319 0.2̀1/2W/F/C/3225 0.2̀1/2W/F/C/3225 100^35V/CE-10 100^35V/CE-10 1000P/B/1005 1000P/B/1005 0.1^/B/1005 0.1^/B/1005 0.01^/B/1005 0.01^/B/1005 R348 R327 10K1/16W/C/1005-2 10K1/16W/C/1005-2 B11B/CZHK/B/1/LF/SN/V B08B/CZHK/B/1/LF/SN/V C322 0.01^/B/1005 C310 0.01^/B/1005 Fig.8-20 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved ELECTRIC CIRCUIT 8 - 20...
  • Page 315 0.01^/B/1005 C119 R404 10̀1/16W/C/1005-1 0.1^/B/1005 10K1/16W/C/1005-2 10K1/16W/C/1005-2 C116 1000P/B/1005 10̀1/16W/C/1005-1 0.1^/B/1005 C117 0.1^/B/1005 C118 10̀1/16W/C/1005-1 0.1^/B/1005 0.01^/B/1005 R357 10K1/16W/C/1005-2 1000P/B/1005 0.1^/B/1005 0.01^/B/1005 B09B/CZHK/B/1/LF/SN/V Fig.8-21 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 ELECTRIC CIRCUIT 8 - 21...
  • Page 316 C125 R101 R402 10̀1/16W/C/1005-1 0.1^/B/1005 10K1/16W/C/1005-2 10K1/16W/C/1005-2 C123 1000P/B/1005 10̀1/16W/C/1005-1 0.1^/B/1005 C122 0.1^/B/1005 C121 10̀1/16W/C/1005-1 0.1^/B/1005 0.01^/B/1005 R361 10K1/16W/C/1005-2 1000P/B/1005 0.1^/B/1005 0.01^/B/1005 B10B/CZHK/B/1/LF/SN/V Fig.8-22 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved ELECTRIC CIRCUIT 8 - 22...
  • Page 317 7. Circuit Diagram (7) C335 0.01^/B/1005 0.01^/B/1005 0.01^/B/1005 390K1/16W/C/1005 390K1/16W/C/1005 4.7K1/16W/C/1005-2 10K1/16W/C/1005-2 NOT MOUNT 100̀1/16W/C/1005-1 100^35V/CE-10 D302 RR264MM/400TR/C-E D301 RR264MM/400TR/C-E RR264MM/400TR/C-E Fig.8-23 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 ELECTRIC CIRCUIT 8 - 23...
  • Page 318 0.1^/B/1005 NOT MOUNT NOT MOUNT 0̀1/16W/OT/C/1005-1 0̀1/16W/OT/C/1005-1 0.1^/B/1005 0̀1/16W/OT/C/1005-1 0̀1/16W/OT/C/1005-1 10^10V/B/1608 NOT MOUNT NOT MOUNT 100^10V/CE-7 NOT MOUNT R369 10K1/16W/C/1005-2 10K1/16W/C/1005-2 3.3K1/16W/C/1005-1 NOT MOUNT NOT MOUNT ZD301 R353 100̀1/16W/C/1005-1 UDZV/TE/17/30B/C-E Fig.8-24 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved ELECTRIC CIRCUIT 8 - 24...
  • Page 319: Pc Board

    PC board [A] Finisher controller PC board Fig.8-25 [B] Saddle control PC board Fig.8-26 © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 ELECTRIC CIRCUIT 8 - 25...
  • Page 320 MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved ELECTRIC CIRCUIT 8 - 26...
  • Page 321: Revision Record

    The adjustment procedure has been changed. "stapling" has been corrected to "stacker". The troubleshooting of EA20 has been changed. 6-27 to 6-31 The troubleshooting of EF14 has been changed. © 2016 - 2019 Toshiba Tec Corporation All rights reserved MJ-1111/1112 REVISION RECORD...
  • Page 322 Ver.00 Ver.00 <2016.06.24> Page Contents Initial release MJ-1111/1112 © 2016 - 2019 Toshiba Tec Corporation All rights reserved REVISION RECORD...
  • Page 324 1-11-1, OSAKI, SHINAGAWA-KU, TOKYO, 141-8562, JAPAN...

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