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Carrier bryant 810SB Installation, Start-Up, Operating, Service And Maintenance Instructions
Carrier bryant 810SB Installation, Start-Up, Operating, Service And Maintenance Instructions

Carrier bryant 810SB Installation, Start-Up, Operating, Service And Maintenance Instructions

80% afue, single stage, multi-speed ecm, 4-way multipoise, non-condensing gas furnace

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810SB/811SB
80% AFUE, Single Stage, Multi-Speed ECM,
4-Way Multipoise, Non-Condensing Gas Furnace
NOTE: Read the entire instruction manual before starting the
installation.

TABLE OF CONTENTS

Table 1 - Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
AIR FOR COMBUSTION AND VENTILATION . . . . . . . . . . . . . . 7
Table 2 - Minimum Free Area Required for Each Combustion Air
Opening or Duct to Outdoors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Table 3 - Minimum Space Volumes for 100% Combustion, Ventila-
tion, and Dilution from Indoors . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Table 4 - Opening Dimensions - In. (mm) . . . . . . . . . . . . . . . . . 11
FILTER ARRANGEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
AIR DUCTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
GAS PIPING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Table 5 - Maximum Capacity of Pipe* . . . . . . . . . . . . . . . . . . . . 14
ELECTRICAL CONNECTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Table 6 - Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
VENTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Table 7 - Combined Appliance Maximum Input Rating
in Thousands of BTUh per Hour . . . . . . . . . . . . . . . . . . . . . . . . . 20
Table 8 - Minimum Allowable Input Rating of Space-Heating Appli-
ance in Thousands of BTUh per Hour . . . . . . . . . . . . . . . . . . . . . 20
AIR DELIVERY - CFM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Table 9 - Air Delivery - CFM (with filter)* . . . . . . . . . . . . . . . . 24
Table 10 - Airflow Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
AND NAVIGATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Table 11 - System Status Display Codes. . . . . . . . . . . . . . . . . . . 28
Table 12 - Main Menu Options . . . . . . . . . . . . . . . . . . . . . . . . . . 29
SERVICE LABEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Table 13 - Test Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Table 14 - Altitude Derate Multiplier for U.S.A. . . . . . . . . . . . . 32
Table 15 - Gas Rate (Cu Ft./Hr.) . . . . . . . . . . . . . . . . . . . . . . . . . 33
Table 16 - Orifice Size* and Manifold Pressure (in. w.c.) for Gas Input
Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Table 17 - Orifice Size* And Manifold Pressure (in. w.c.) for Gas In-
put Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
SERVICE AND MAINTENANCE PROCEDURES. . . . . . . . . . . . 36
CARE AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Table 18 - Filter Size Information (In. / mm) . . . . . . . . . . . . . . . 37
SEQUENCE OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Portions of the text and tables are reprinted from current edition of NFPA 54/ANSI Z223.1E, with permission of National Fire Protection Association,
Quincy, MA 02269 and American Gas Association, Washington DC 20001. This reprinted material is not the complete and official position of the
NFPA or ANSI on the referenced subject, which is represented only by the standard in its entirety.
Installation, Start-Up, Operating and
Service and Maintenance Instructions
PARTS REPLACEMENT INFORMATION GUIDE . . . . . . . . . . . 46
MODEL NOMENCLATURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
TRAINING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
To learn more about this appliance and installation via a mobile device,
go to
https://bryant.hvacpartners.com/NFC
access airflow tables or troubleshooting guide on your mobile device go
to
mlctraining.com/training/techdocs/32/
WARNING
!
CARBON MONOXIDE POISONING HAZARD
Failure to follow this warning could result in personal injury and/or
death.
Carbon Monoxide (CO) is a colorless, odorless, and tasteless poisonous
gas that can be fatal when inhaled. Follow all installation, maintenance,
and service instructions. See additional information below regarding
the installation of a CO Alarm.
Most states in the USA and jurisdictions in Canada have laws that
require the use of Carbon Monoxide (CO) alarms with fuel burning
products. Examples of fuel burning products are furnaces, boilers, space
heaters, generators, water heaters, stoves/ranges, clothes dryers,
fireplaces, incinerators, automobiles, and other internal combustion
engines. Even if there are no laws in your jurisdiction requiring a CO
Alarm, it's highly recommended that whenever any fuel burning product
is used in or around the home or business that the dwelling be equipped
with a CO Alarm(s). The Consumer Product Safety Commission
recommends the use of CO Alarm(s). The CO Alarm(s) must be
installed, operated, and maintained according to the CO Alarm
manufacturer's instructions. For more information about Carbon
Monoxide, local laws, or to purchase a CO Alarm online, please visit the
following website. https://www.kidde.com.
or use the QR code below. To
or use the QR code below.
A220928
A200103

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Summary of Contents for Carrier bryant 810SB

  • Page 1: Table Of Contents

    810SB/811SB 80% AFUE, Single Stage, Multi-Speed ECM, 4-Way Multipoise, Non–Condensing Gas Furnace Installation, Start–Up, Operating and Service and Maintenance Instructions NOTE: Read the entire instruction manual before starting the PARTS REPLACEMENT INFORMATION GUIDE ... 46 installation.
  • Page 2 810SB/811SB: Installation, Start–Up, Operating and Service and Maintenance Instructions NOTE: ALL DIMENSIONS IN INCH (MM) U.S. ECCN: Not Subject to Regulation (N.S.R.) SD5669-4 REV. - A210785 Fig. 1 – Dimensional Drawing Table 1 – Dimensions VENT TOP AND BOTTOM SHIP WT. LB. Unit Size CABINET WIDTH OUTLET WIDTH...
  • Page 3: Safety Considerations

    810SB/811SB: Installation, Start–Up, Operating and Service and Maintenance Instructions SAFETY CONSIDERATIONS WARNING WARNING FIRE, INJURY, OR DEATH HAZARD Failure to follow this warning could result in property damage, personal FIRE, INJURY, OR DEATH HAZARD injury, or death. Failure to follow this warning could result in property damage, personal Do not bypass any of the safety controls in the furnace, including but injury, or death.
  • Page 4: Introduction

    810SB/811SB: Installation, Start–Up, Operating and Service and Maintenance Instructions INTRODUCTION The following additional safety considerations should be followed for gas furnaces: 1. Use only with type of gas approved for this furnace. Refer to the furnace rating plate. 2. Install this furnace only in a location and position as specified in the “Location”...
  • Page 5: Fire Hazard

    810SB/811SB: Installation, Start–Up, Operating and Service and Maintenance Instructions CODES AND STANDARDS Follow all national and local codes and standards in addition to these instructions. The installation must comply with regulations of the serving gas supplier, local building, heating, plumbing, and other codes. In absence of local codes, the installation must comply with the national codes listed below and all authorities having jurisdiction.
  • Page 6: Location Relative To Cooling Equipment

    810SB/811SB: Installation, Start–Up, Operating and Service and Maintenance Instructions 2. Firmly touch the clean, unpainted, metal surface of the furnace • Masonry acid washing materials chassis which is close to the control. Firmly touch the clean, All fuel-burning equipment must be supplied with air for fuel unpainted, metal surface of the furnace chassis which is close to the combustion.
  • Page 7: Air For Combustion And Ventilation

    810SB/811SB: Installation, Start–Up, Operating and Service and Maintenance Instructions Fig. 7 illustrates how to provide TWO OUTDOOR OPENINGS, WARNING one inlet and one outlet combustion and ventilation air opening, to the outdoors. CARBON MONOXIDE POISONING HAZARD a. One opening MUST commence within 12-in. (300 mm) of the ceiling and the second opening MUST commence within 12-in.
  • Page 8 810SB/811SB: Installation, Start–Up, Operating and Service and Maintenance Instructions The opening shall commence within 12” (300 mm) of the ceiling. WARNING Appliances in the space shall have clearances of at least 1” (25 mm) from the sides and back and 6” (150 mm) from the front. The opening CARBON MONOXIDE POISONING HAZARD shall directly communicate with the outdoors or shall communicate through a vertical or horizontal duct to the outdoors or spaces (crawl or...
  • Page 9: Installation

    810SB/811SB: Installation, Start–Up, Operating and Service and Maintenance Instructions Table 3 – Minimum Space Volumes for 100% Combustion, Ventilation, and Dilution from Indoors OTHER THAN FAN-ASSISTED TOTAL FAN-ASSISTED TOTAL (1,000’S BTUH GAS INPUT RATE (1,000’S BTUH GAS INPUT RATE) Space Volume (ft. 0.60 1,050 1,400...
  • Page 10: Downflow Installation

    810SB/811SB: Installation, Start–Up, Operating and Service and Maintenance Instructions 2. For each leg, install nut on bolt and then install bolt and nut in hole. (Install flat washer if desired.) 3. Install another nut on other side of furnace base. (Install flat washer if desired.) 4.
  • Page 11: Horizontal Installation

    810SB/811SB: Installation, Start–Up, Operating and Service and Maintenance Instructions Table 4 – Opening Dimensions - In. (mm) PLENUM OPENING FLOOR OPENING FURNACE APPLICATION CASING WIDTH Upflow Applications on Combustible or Noncombustible Flooring 12-11/16 21-5/8 13-5/16 22-1/4 (subbase not required) (322) (549) (338) (565)
  • Page 12: Filter Arrangement

    810SB/811SB: Installation, Start–Up, Operating and Service and Maintenance Instructions Not all horizontal furnaces are approved for side return air connections (see Fig. 20). FILTER ARRANGEMENT WARNING CARBON MONOXIDE AND POISONING HAZARD Failure to follow this warning could result in personal injury, or death. Never operate a furnace without a filter or with filter access door removed.
  • Page 13: Gas Piping

    810SB/811SB: Installation, Start–Up, Operating and Service and Maintenance Instructions Upflow and Horizontal Furnaces Connect supply-air duct to flanges on furnace supply-air outlet. Bend flange upward to 90° with wide duct pliers (see Fig. 17). The supply-air duct must be connected to ONLY the furnace supply-outlet-air duct flanges or air conditioning coil casing (when used).
  • Page 14: Fire Or Explosion Hazard

    810SB/811SB: Installation, Start–Up, Operating and Service and Maintenance Instructions be installed immediately upstream of gas supply connection to furnace WARNING and downstream of manual equipment shutoff valve. NOTE: The furnace gas control valve inlet pressure tap connection is FIRE OR EXPLOSION HAZARD suitable to use as test gauge connection providing test pressure DOES Failure to follow this warning could result in personal injury, death, NOT exceed maximum 0.5 psig (14-in.
  • Page 15: Electrical Connections

    810SB/811SB: Installation, Start–Up, Operating and Service and Maintenance Instructions Piping should be pressure and leak tested in accordance with NFGC in CAUTION the United States, local, and national plumbing and gas codes before the furnace has been connected. After all connections have been made, FURNACE MAY NOT OPERATE purge lines and check for leakage at furnace prior to operating furnace.
  • Page 16: J-Box Relocation

    810SB/811SB: Installation, Start–Up, Operating and Service and Maintenance Instructions Table 6 – Electrical Data Volts- Operating Voltage Range Maximum Maximum Wire Maximum Fuse Unit Minimum Wire ‡ Unit Size Hertz- Unit Length or CKT BKR † Ampacity Size AWG Maximum Minimum Phase Amps...
  • Page 17 810SB/811SB: Installation, Start–Up, Operating and Service and Maintenance Instructions 4. Fasten the electrical box to casing by driving two field supplied 4. Secure field ground wire to green ground screw on J-Box bracket. screws from inside electrical box into casing steel. 5.
  • Page 18: General Venting Requirements

    810SB/811SB: Installation, Start–Up, Operating and Service and Maintenance Instructions A200134 Fig. 29 – Thermostat Wiring Diagrams Vent system or vent connectors may need to be resized. Vent systems or vent connectors, must be sized to approach minimum size as determined Notes for thermostat wiring diagrams using appropriate table found in the NFGC.
  • Page 19: Masonry Chimney Requirements

    810SB/811SB: Installation, Start–Up, Operating and Service and Maintenance Instructions WARNING CARBON MONOXIDE POISONING HAZARD Failure to follow the steps outlined below for each appliance connected to the venting system being placed into operation could result in carbon monoxide poisoning or death. The following steps shall be followed for each appliance connected to the venting system being placed into operation, while all other appliances connected to the venting system are not in operation:...
  • Page 20: In Thousands Of Btuh Per Hour

    810SB/811SB: Installation, Start–Up, Operating and Service and Maintenance Instructions Exterior Masonry Chimney FAN + NAT Installations with Type-B a. Shows signs of vent gas condensation, the chimney should be relined in accordance with local codes and the authority having © Double Wall Vent Connectors NFPA &...
  • Page 21: Additional Venting Requirements

    810SB/811SB: Installation, Start–Up, Operating and Service and Maintenance Instructions detergent, paint, glue, aerosol spray, bleach, cleaning solvent, salt, and 1. Attach the single wall vent connector to the furnace vent elbow, and air freshener, and can cause corrosion of furnaces and vents. Avoid using fasten the vent connector to the vent elbow with at least two such products in the combustion-air supply.
  • Page 22 810SB/811SB: Installation, Start–Up, Operating and Service and Maintenance Instructions A03207 Fig. 35 – Downflow Application-Vent Elbow Left then Up A03210 Fig. 31 – Downflow Application-Vent Elbow Up then Left A03213 Fig. 36 – Horizontal Left Application-Vent Elbow Left A03209 Fig. 32 – Upflow Application-Vent Elbow Right A03208 A02068 Fig.
  • Page 23 810SB/811SB: Installation, Start–Up, Operating and Service and Maintenance Instructions Venting notes for Fig. 31 Fig. 43 1. For common vent, vent connector sizing and vent material: United States-use the NFGC. 2. Immediately increase to 5-inch (127 mm) or 6-inch (152 mm) vent connector outside furnace casing when 5-inch (127 mm) vent connector is required, refer to Note 1 above.
  • Page 24: Air Delivery - Cfm

    810SB/811SB: Installation, Start–Up, Operating and Service and Maintenance Instructions AIR DELIVERY - CFM Table 9 – Air Delivery - CFM (with filter)* External Static Pressure (in. w.c.) Unit Size Airflow Setting Default Setting Constant Fan Heating 36045M14 1005 1055 1020 1105 1070 1040...
  • Page 25 810SB/811SB: Installation, Start–Up, Operating and Service and Maintenance Instructions Table 9 – Air Delivery - CFM (with filter)* (Continued) External Static Pressure (in. w.c.) Unit Size Airflow Setting Default Setting Constant Fan 36070M17 1035 1080 1040 Heating 1120 1075 1035 1175 1140 1100...
  • Page 26 810SB/811SB: Installation, Start–Up, Operating and Service and Maintenance Instructions Table 9 – Air Delivery - CFM (with filter)* (Continued) External Static Pressure (in. w.c.) Unit Size Airflow Setting Default Setting Constant Fan 1025 1075 1030 42090M17 1140 1095 1050 1005 1210 1165 1125...
  • Page 27 810SB/811SB: Installation, Start–Up, Operating and Service and Maintenance Instructions Table 9 – Air Delivery - CFM (with filter)* (Continued) External Static Pressure (in. w.c.) Unit Size Airflow Setting Default Setting Constant Fan 1025 1115 1015 1235 1150 1060 1340 1260 1180 1100 1025...
  • Page 28: Furnace Control Programming

    810SB/811SB: Installation, Start–Up, Operating and Service and Maintenance Instructions Table 10 – Airflow Settings Default Airflow Settings Designated Airflow Settings Unit Size Heating Cooling Heating Constant Fan 36045M14 (4-12) (1-7) 42045M17 (4-12) (1-7) 36070M14 (9-16) (1-7) 36070M17 (11-17) (1-8) 48070M17 (7-13) (1-4) 48070M21...
  • Page 29 810SB/811SB: Installation, Start–Up, Operating and Service and Maintenance Instructions Table 12 – Main Menu Options Display Operating Mode Faults code menu stores the 7 latest faults in memory. If no faults, None ( ) will be Last 7 faults that occurred displayed.
  • Page 30: Service Label

    810SB/811SB: Installation, Start–Up, Operating and Service and Maintenance Instructions A220518 Fig. 44 – 3 Digit Display Flow Chart SERVICE LABEL A210786 Fig. 45 – Service Label Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
  • Page 31: Start-Up, Adjustment, And Safety Check

    810SB/811SB: Installation, Start–Up, Operating and Service and Maintenance Instructions START-UP, ADJUSTMENT, AND SAFETY 1. Purge gas lines after all connections have been made. CHECK 2. Check gas lines for leaks. GENERAL WARNING WARNING ELECTRICAL SHOCK HAZARD Failure to follow this warning could result in personal injury, or death. FIRE HAZARD Blower access door switch opens 115-V power to control.
  • Page 32: Wiring Diagram

    810SB/811SB: Installation, Start–Up, Operating and Service and Maintenance Instructions WIRING DIAGRAM A210787 Fig. 46 – Wiring Diagram Adjustments Furnace gas input rate on rating plate is for installations at altitudes up to 2000 ft. (610 M). Furnace input rate must be within +/-2 percent of furnace rating plate input.
  • Page 33 810SB/811SB: Installation, Start–Up, Operating and Service and Maintenance Instructions Low NOx models in the downflow or horizontal positions must use Table 15 – Gas Rate (Cu Ft./Hr.) Table 17 (21,000 BTUh/Burner). See input listed on rating plate. SIZE OF TEST SIZE OF TEST a.
  • Page 34: Put Rate

    810SB/811SB: Installation, Start–Up, Operating and Service and Maintenance Instructions Table 16 – Orifice Size* and Manifold Pressure (in. w.c.) for Gas Table 17 – Orifice Size* And Manifold Pressure (in. w.c.) for Gas Input Rate Input Rate A10181 A10180 A10180A A10181A Adjust Temperature Rise 5.
  • Page 35 810SB/811SB: Installation, Start–Up, Operating and Service and Maintenance Instructions CAUTION WARNING FURNACE DAMAGE HAZARD FURNACE OVERHEATING HAZARD Failure to follow this caution may result in reduced furnace life. Failure to follow this caution may result in: Recheck temperature rise. It must be within limits specified on the Overheating the heat exchangers or condensing flue gases in rating plate.
  • Page 36: Electrical Controls And Wiring

    810SB/811SB: Installation, Start–Up, Operating and Service and Maintenance Instructions code (31.1). If hot surface igniter glows when inducer motor is conditioned air is discharged upward. Since this furnace can be installed disconnected, shut down furnace immediately. in any of the 4 positions (see Fig.
  • Page 37: Care And Maintenance

    810SB/811SB: Installation, Start–Up, Operating and Service and Maintenance Instructions f. Press Next/Option button to cycle through the fault history. 5. Inspect the vent pipe/vent system before each heating season for Faults remain in memory for 72 hours of powered operation after rust, corrosion, water leakage, sagging pipes or broken fittings.
  • Page 38 810SB/811SB: Installation, Start–Up, Operating and Service and Maintenance Instructions Blower Motor and Wheel Maintenance 11. Verify that blower wheel is centered in blower housing and set screw contacts the flat portion of the motor shaft. Loosen set screw WARNING on blower wheel and reposition if necessary. 12.
  • Page 39 810SB/811SB: Installation, Start–Up, Operating and Service and Maintenance Instructions 5. Disconnect wires to the following components. Mark wires to aid in reconnection of (be careful when disconnecting wires from switches because damage may occur): a. Draft safeguard switch. b. Inducer motor. c.
  • Page 40: Sequence Of Operation

    810SB/811SB: Installation, Start–Up, Operating and Service and Maintenance Instructions e. Blower-ON Delay – If the burner flame is proven, the blower WARNING motor is turned on at HEAT speed 25 sec after the gas valve GV is energized. FIRE OR EXPLOSION HAZARD Simultaneously, the electronic air cleaner terminal EAC-1 is energized and remains energized as long as the blower motor Failure to follow this warning could result in personal injury, death...
  • Page 41 810SB/811SB: Installation, Start–Up, Operating and Service and Maintenance Instructions Troubleshooting Refer to the service label (see Fig. 45). The Troubleshooting Guide (see Fig. 51) can be a useful tool in isolating furnace operation problems. Beginning with the word “Start,” answer each question and follow the appropriate arrow to the next item.
  • Page 42: Troubleshooting

    810SB/811SB: Installation, Start–Up, Operating and Service and Maintenance Instructions TROUBLESHOOTING A221116 Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
  • Page 43 810SB/811SB: Installation, Start–Up, Operating and Service and Maintenance Instructions A230343 Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
  • Page 44 810SB/811SB: Installation, Start–Up, Operating and Service and Maintenance Instructions A221118 Fig. 51 – Troubleshooting Guide Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
  • Page 45 810SB/811SB: Installation, Start–Up, Operating and Service and Maintenance Instructions GAS FURNACE CHECKLIST Installation Date: ____________________________ Equipment Model Serial # Furnace Thermostat Humidifier Indoor Coil Outdoor Unit Furnace Location_____________________________ Installed altitude __________________ Furnace Orientation: ____Upflow Downflow Horizontal Right Horizontal Left Gas Adjustment LOCAL GAS HEAT CONTENT_____________(btu/cu.
  • Page 46: Parts Replacement Information Guide

    © 2023 Carrier. All rights reserved. Edition Date: 06/23 Catalog No: II810SB-01 REV B A Proud Member of the Carrier Family Replaces: II810SB-01 REV A Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.

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