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Indian Motorcycle Indian Scout Service Manual
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Indian Motorcycle Indian Scout Service Manual

Indian Motorcycle Indian Scout Service Manual

2018-2024
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2018-2024 Indian Scout
Service Manual
FOREWORD
The information printed within this publication includes the latest product information at time of print. The most
recent version of this Service Manual is available in electronic format at www.polarisdealers.com.
This Service Manual is designed primarily for use by certified Indian Motorcycle Master Service Dealer
®
technicians in a properly equipped shop and should be kept available for reference. All references to left and
right side of the vehicle are from the operator's perspective when seated in a normal riding position.
Some procedures outlined in this manual require a sound knowledge of mechanical theory, tool use, and shop
procedures in order to perform the work safely and correctly. Technicians should read the text and be familiar
with the service procedures before starting any repair. Certain procedures require the use of special tools. Use
only the proper tools as specified. If you have any doubt as to your ability to perform any of the procedures
outlined in this Service Manual, contact an authorized dealer for service.
We value your input and appreciate any assistance you can provide in helping make these publications more
useful. Please provide any feedback you may have regarding this manual. Authorized dealers can submit
feedback using 'Ask Polaris'. Click on 'Ask Polaris', and then click on 'Service Manual / Service Literature
Question'.
Publication Printed October 2023 (PN 9941419 R02)
© Copyright 2023 Polaris Industries Inc. All information contained within this publication is based on the latest product information at the time of publication. Due
to constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the
information presented in this publication. Depictions and/or procedures in this publication are intended for reference use only. No liability can be accepted for
omissions or inaccuracies. Any reprinting or reuse of the depictions and/or procedures contained within, whether whole or in part, is expressly prohibited.
Printed in U.S.A.

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Summary of Contents for Indian Motorcycle Indian Scout

  • Page 1 The information printed within this publication includes the latest product information at time of print. The most recent version of this Service Manual is available in electronic format at www.polarisdealers.com. This Service Manual is designed primarily for use by certified Indian Motorcycle Master Service Dealer ®...
  • Page 2 Torx®, is a registered Trademark of Textron. Garmin®, is a registered trademark of Garmin, Ltd. Some Indian Motorcycle factory publications can be downloaded from www. polarisindustries. com, purchased from www.purepolaris.com or by contacting the nearest Indian Motorcycle dealer. REVISION INDEX...
  • Page 3 FEEDBACK FORM A feedback form has been created for the technician or consumer to provide Polaris with an overall satisfaction rating for this service manual, provide comments on your experience or upload pictures/video. This feedback form is viewable on a mobile device by scanning the QR code or by clicking HERE if viewing this document...
  • Page 4 2018-2024 Indian Scout Service Manual Chapter Summary CHAPTER 1 : GENERAL / SPECIFICATIONS CHAPTER 2 : MAINTENANCE CHAPTER 3 : ENGINE / COOLING / EXHAUST CHAPTER 4 : FUEL DELIVERY / EFI CHAPTER 5 : CLUTCH / PRIMARY / SHIFT...
  • Page 5 ............. .1.47 MEASUREMENT CONVERSION CHART 9941419 R02 - 2018-2024 Indian Scout Service Manual © Copyright Polaris Industries Inc.
  • Page 6 E E N N G G I I N N E E N N U U M M B B E E R R L L O O C C A A T T I I O O N N The engine number is stamped into the bottom of the left-hand engine case. The stamping identifies the engine model and serial number. 9941419 R02 - 2018-2024 Indian Scout Service Manual © Copyright Polaris Industries Inc.
  • Page 7 T T I I R R E E I I N N F F O O R R M M A A T T I I O O N N L L A A B B E E L L See Manufacturer label for tire information. See Manufacturer Label page 1.3. 9941419 R02 - 2018-2024 Indian Scout Service Manual © Copyright Polaris Industries Inc.
  • Page 8 CAPACITIES Radiator Coolant 2.75 qts. (2.6 L) Engine Oil 3-4 qts. (2.8-3.8 L) with filter at oil change 4.5 qts. (4.25 L) total for new/rebuilt dry engine 9941419 R02 - 2018-2024 Indian Scout Service Manual © Copyright Polaris Industries Inc.
  • Page 9 Primary Reduction Ratio 1:674:1 Transmission Type 6 Speed/Constant Mesh/Foot Shift 5 Speed/Constant Mesh/Foot Shift (Scout / Scout Bobber) (Scout Sixty) 1st Gear Ratio 2.769:1 2nd Gear Ratio 1.882:1 9941419 R02 - 2018-2024 Indian Scout Service Manual © Copyright Polaris Industries Inc.
  • Page 10 Osram HB2 12V 60/55W LL Tail/Brake Light Non-serviceable LED Turn Signal RY10W Non-Serviceable LED (Bobber) License Plate Non-Serviceable LED Speedometer Non-Serviceable LED Indicator Lights Non-Serviceable LED Position Bulb 9941419 R02 - 2018-2024 Indian Scout Service Manual © Copyright Polaris Industries Inc.
  • Page 11 2.75 qts. (2.6 L) Engine Oil 3-4 qts. (2.8-3.8 L) with filter at oil change 4.5 qts. (4.25 L) total for new/rebuilt dry engine Fuel 3.3 gal. (12.5 L) 9941419 R02 - 2018-2024 Indian Scout Service Manual © Copyright Polaris Industries Inc.
  • Page 12 Transmission Type 6 Speed/Constant Mesh/Foot Shift 5 Speed/Constant Mesh/Foot Shift (Scout / Scout Bobber) (Scout Sixty) 1st Gear Ratio 2.769:1 2nd Gear Ratio 1.882:1 3rd Gear Ratio 1.500:1 9941419 R02 - 2018-2024 Indian Scout Service Manual © Copyright Polaris Industries Inc.
  • Page 13 Osram HB2 12V 60/55W LL Tail/Brake Light Non-serviceable LED Turn Signal RY10W Non-Serviceable LED (Bobber) License Plate Non-Serviceable LED Speedometer Non-Serviceable LED Indicator Lights Non-Serviceable LED Position Bulb 9941419 R02 - 2018-2024 Indian Scout Service Manual © Copyright Polaris Industries Inc.
  • Page 14 50 State Non-ABS: 50 State Non-ABS: 50 State Non-ABS: 50 State Non-ABS: 570 lbs (258 kg) 576 lbs (262 kg) 558 lbs (253 kg) 579 lbs (263 kg) 9941419 R02 - 2018-2024 Indian Scout Service Manual 1.10 © Copyright Polaris Industries Inc.
  • Page 15 61 cu. in. (999 cc) (Scout Sixty) Bobber) (Bobber Sixty) Compression Ratio 10.7:1 (Scout / Scout Bobber) 11.0:1 (Scout Sixty) Valve Train DOHC, 4 Valves Per Cylinder, Graded Tappets 9941419 R02 - 2018-2024 Indian Scout Service Manual 1.11 © Copyright Polaris Industries Inc.
  • Page 16 Maintenance Free AGM Voltage Regulator 14.5 volts/32 amp Headlight Osram HB2 12V 60/55W LL Tail/Brake Light Non-serviceable LED RY10W Turn Signal Non-Serviceable LED (Bobber) License Plate Non-Serviceable LED 9941419 R02 - 2018-2024 Indian Scout Service Manual 1.12 © Copyright Polaris Industries Inc.
  • Page 17 GENERAL / SPECIFICATIONS Speedometer Non-Serviceable LED Indicator Lights Non-Serviceable LED Position Bulb 9941419 R02 - 2018-2024 Indian Scout Service Manual 1.13 © Copyright Polaris Industries Inc.
  • Page 18 (254 kg) lbs (246 kg) lbs (256 kg) China: 556 lbs China: 527 lbs China: 562 lbs China: 565 (256 (252 kg) (239 (252 kg) 9941419 R02 - 2018-2024 Indian Scout Service Manual 1.14 © Copyright Polaris Industries Inc.
  • Page 19 Dragon International: Size 150/80-16 77H 150/80-16 77H 150/80-16 77H 150/80-16 77H Pirelli Night Dragon 150/80- 16 71H CHASSIS Front Suspension Telescopic Fork/4.7 in. (120 mm) Type/Travel 9941419 R02 - 2018-2024 Indian Scout Service Manual 1.15 © Copyright Polaris Industries Inc.
  • Page 20 1 Down/4 Up (Scout Sixty / Bobber 1 Down/5 Up (Scout / Scout Bobber) Sixty) Final Drive Type Belt Drive, 141–Tooth Transmission 28–Tooth Rear Wheel 66–Tooth Ratio 2.357:1 Overall Gear Ratio 9941419 R02 - 2018-2024 Indian Scout Service Manual 1.16 © Copyright Polaris Industries Inc.
  • Page 21 Osram HB2 12V 60/55W LL Tail/Brake Light Non-serviceable LED RY10W Turn Signal Non-Serviceable LED (Bobber) License Plate Non-Serviceable LED Speedometer Non-Serviceable LED Indicator Lights Non-Serviceable LED Position Bulb 9941419 R02 - 2018-2024 Indian Scout Service Manual 1.17 © Copyright Polaris Industries Inc.
  • Page 22 523 lbs (237 ABS: 528 lbs ABS: 547 lbs 529 lbs (240 (242 kg) (245 kg) (239 kg) (248 kg) 50 State Non- ABS: 521 lbs (236 kg) 9941419 R02 - 2018-2024 Indian Scout Service Manual 1.18 © Copyright Polaris Industries Inc.
  • Page 23 3-4 qts. (2.8-3.8 L) with filter at oil change Engine Oil 4.5 qts. (4.25 L) total for new/rebuilt dry engine Fuel 3.3 gal. (12.5 L) Fuel Reserve .5 gal. (1.9 L) (fuel light 9941419 R02 - 2018-2024 Indian Scout Service Manual 1.19 © Copyright Polaris Industries Inc.
  • Page 24 Lubrication System Semi-Dry Sump Spark Plug/Gap NGK MR7F/.030 inch (0.80 mm) DRIVETRAIN Primary Drive Gear Drive Wet Clutch Crank Gear 46 Teeth Clutch Gear 77 Teeth 9941419 R02 - 2018-2024 Indian Scout Service Manual 1.20 © Copyright Polaris Industries Inc.
  • Page 25 Osram HB2 12V 60/55W LL Tail/Brake Light Non-serviceable LED RY10W Turn Signal Non-Serviceable LED (Bobber) License Plate Non-Serviceable LED Speedometer Non-Serviceable LED Indicator Lights Non-Serviceable LED Position Bulb 9941419 R02 - 2018-2024 Indian Scout Service Manual 1.21 © Copyright Polaris Industries Inc.
  • Page 26 (236 kg) Non-ABS: 534 lbs (242 542 lbs (246 524 lbs (238 529 lbs (240 548 lbs (249 50 State ABS: 530 lbs (240 522 lbs (240 9941419 R02 - 2018-2024 Indian Scout Service Manual 1.22 © Copyright Polaris Industries Inc.
  • Page 27 Fuel Reserve .5 gal. (1.9 L) (fuel light Fork Oil 10.65 oz. 10.65 oz315 18.6 oz. (550 cc) 18.6 oz550 cm (315 cc) WHEELS / TIRES 9941419 R02 - 2018-2024 Indian Scout Service Manual 1.23 © Copyright Polaris Industries Inc.
  • Page 28 Split Dual Exhaust w/Crossover Rev Limit 8300 RPM Idle RPM 1100 +/- 50 RPM Fully Warm Lubrication System Semi-Dry Sump Spark Plug/Gap NGK MR7F/.030 inch (0.80 mm) 9941419 R02 - 2018-2024 Indian Scout Service Manual 1.24 © Copyright Polaris Industries Inc.
  • Page 29 Osram HB2 12V 60/55W LL Tail/Brake Light Non-serviceable LED RY10W Turn Signal Non-Serviceable LED (Bobber) License Plate Non-Serviceable LED Speedometer Non-Serviceable LED Indicator Lights Non-Serviceable LED Position Bulb 9941419 R02 - 2018-2024 Indian Scout Service Manual 1.25 © Copyright Polaris Industries Inc.
  • Page 30 Non-ABS: Non-ABS: Non-ABS: Non-ABS: Non-ABS: (236 kg) Non-ABS: 548 lbs (249 530 lbs (240 534 lbs (242 542 lbs (246 524 lbs (238 529 lbs (240 9941419 R02 - 2018-2024 Indian Scout Service Manual 1.26 © Copyright Polaris Industries Inc.
  • Page 31 Fuel Reserve .5 gal. (1.9 L) (fuel light Fork Oil 10.65 oz. 10.65 oz315 18.6 oz. (550 cc) 18.6 oz550 cm (315 cc) WHEELS / TIRES 9941419 R02 - 2018-2024 Indian Scout Service Manual 1.27 © Copyright Polaris Industries Inc.
  • Page 32 Split Dual Exhaust w/Crossover Rev Limit 8300 RPM Idle RPM 1100 +/- 50 RPM Fully Warm Lubrication System Semi-Dry Sump Spark Plug/Gap NGK MR7F/.030 inch (0.80 mm) 9941419 R02 - 2018-2024 Indian Scout Service Manual 1.28 © Copyright Polaris Industries Inc.
  • Page 33 Osram HB2 12V 60/55W LL Tail/Brake Light Non-serviceable LED RY10W Turn Signal Non-Serviceable LED (Bobber) License Plate Non-Serviceable LED Speedometer Non-Serviceable LED Indicator Lights Non-Serviceable LED Position Bulb 9941419 R02 - 2018-2024 Indian Scout Service Manual 1.29 © Copyright Polaris Industries Inc.
  • Page 34 • weight of all riders’ apparel and items in or on apparel • weight of any accessories and their contents • weight of any additional cargo on the motorcycle 9941419 R02 - 2018-2024 Indian Scout Service Manual 1.30 © Copyright Polaris Industries Inc.
  • Page 35 The Electronic Fuel Injection (EFI) and Electronic Throttle Control (ETC) systems control idle speed. 9941419 R02 - 2018-2024 Indian Scout Service Manual 1.31 © Copyright Polaris Industries Inc.
  • Page 36 Purge Control Valve under certain conditions, and engine intake vacuum draws vapors out of the canister. 2018-2020 2021+ COLOR DESCRIPTION Green Engine Oil (liquid) Engine Oil (mist) Blue Engine Vapors 9941419 R02 - 2018-2024 Indian Scout Service Manual 1.32 © Copyright Polaris Industries Inc.
  • Page 37 9941419 R02 - 2018-2024 Indian Scout Service Manual 1.33 © Copyright Polaris Industries Inc.
  • Page 38 Special tools may be required while servicing this vehicle. Some of the tools listed or depicted are mandatory, while other tools may be substituted with a similar tool, if available. Indian Motorcycle recommends use of the Special Tools referenced in the chapters of this service manual when servicing any Indian Motorcycle product.
  • Page 39 Belt Tension Meter Crankcase Separator Tool Crankshaft Locking Pin PV-43532 PF-51234-A PF-51235-A Fuel Tank Fitting Plug 12mm Fork Spring Compressor Fuel Pressure Adapter PV-48656 PV-50567 PV-49463 9941419 R02 - 2018-2024 Indian Scout Service Manual 1.35 © Copyright Polaris Industries Inc.
  • Page 40 PV-43531 PF-51243 Relay Bypass Tool MultiLink XP Swingarm Bushing Tool PU-49466 PU-52792 PF-51237 USB to Serial Adapter Engine Transmission Lock Tool Flywheel Puller PU-50621 PF-51612 PA-49316–A 9941419 R02 - 2018-2024 Indian Scout Service Manual 1.36 © Copyright Polaris Industries Inc.
  • Page 41 Engine Stand Adapter Fork Oil Seal Driver PF-51665 PF-51609 PF-51610 Water Pump Seal Installation Tool Fork Seal Installation Tool Fork Damping Rod Holding Tool PF-51608 PF-51611 PV-49453 9941419 R02 - 2018-2024 Indian Scout Service Manual 1.37 © Copyright Polaris Industries Inc.
  • Page 42 6. Once connected, proceed with using Digital Wrench. NOTICE Required Digital Wrench Special Tools are listed in the User Manual. See Digital Wrench II User Manual page 1.38 9941419 R02 - 2018-2024 Indian Scout Service Manual 1.38 © Copyright Polaris Industries Inc.
  • Page 43 35 ft-lbs (47 N·m) N·m) Fastener Step 6: Plus 180 Spark Plug 10 ft-lbs (14 N·m) Degrees Cylinder Head Fastener 88 in-lbs (10 N·m) (Secondary) (2018-2020) 9941419 R02 - 2018-2024 Indian Scout Service Manual 1.39 © Copyright Polaris Industries Inc.
  • Page 44 88 in-lbs (10 N·m) Fasteners Oil Pump Fasteners 88 in-lbs (10 N·m) Side Stand Mounting 19 ft-lbs (26 N·m) Oil Scavenge Inlet 88 in-lbs (10 N·m) Fasteners Screen Fastener 9941419 R02 - 2018-2024 Indian Scout Service Manual 1.40 © Copyright Polaris Industries Inc.
  • Page 45 Fasteners Oil Pump Pickup Screen 88 in-lbs (10 N·m) Fastener Piston Cooling Jet 62 in-lbs (7 N·m) Fastener Scavenge Inlet Tube 88 in-lbs (10 N·m) Fastener 9941419 R02 - 2018-2024 Indian Scout Service Manual 1.41 © Copyright Polaris Industries Inc.
  • Page 46 Clutch Perch Clamp (rear) 97 in-lbs (11 N·m) Fastener Mid Cast Frame to 35 ft-lbs (47 N·m) Drive Sprocket Cover Backbone Fasteners 88 in-lbs (10 N·m) Fasteners 9941419 R02 - 2018-2024 Indian Scout Service Manual 1.42 © Copyright Polaris Industries Inc.
  • Page 47 Foot Support Fasteners 35 ft-lbs (47 N·m) Master Cylinder Cover 13 in-lbs (1.5 N·m) Fasteners (front) Master Cylinder Cover 13 in-lbs (1.5 N·m) Fasteners (rear) 9941419 R02 - 2018-2024 Indian Scout Service Manual 1.43 © Copyright Polaris Industries Inc.
  • Page 48 80 in-lbs (9 N·m) Bracket Nuts Regulator/Rectifier 19 ft-lbs (26 N·m) Bracket to Frame Fasteners 88 in-lbs (10 N·m) Starter Motor Fasteners Starter Solenoid 47 in-lbs (5 N·m) Fasteners 9941419 R02 - 2018-2024 Indian Scout Service Manual 1.44 © Copyright Polaris Industries Inc.
  • Page 49 1 25/32 5/16-18 2-12 1 59/64 5/16-24 2 1/4-4 1/2 2 1/32 3/8-16 2 1/2-4 2 1/4 3/8-24 2 3/4-4 2 1/2 7/16-14 2 3/4 7/16-20 25/64 9941419 R02 - 2018-2024 Indian Scout Service Manual 1.45 © Copyright Polaris Industries Inc.
  • Page 50 35/64 in = .5469 in [14 mm = .5512 in] 9/16 in = .5625 in 37/64 in = .5781 in [15 mm = .5906 in] 19/32 in = .5938 in 9941419 R02 - 2018-2024 Indian Scout Service Manual 1.46 © Copyright Polaris Industries Inc.
  • Page 51 6.895 (kPa) (psi) = Pounds force Kilo pascals per square inch x .145 (kPa) (psi) Kilo pascals = Kilograms x .01 (kPa) force per cm 9941419 R02 - 2018-2024 Indian Scout Service Manual 1.47 © Copyright Polaris Industries Inc.
  • Page 52 UNIT OF MULTIPLIED COVERTS TO MEASURE Kilograms force = Kilo pascals x 98.1 per cm (kPa) = Cylinder p (3.14159) x R x H (height) Volume 9941419 R02 - 2018-2024 Indian Scout Service Manual 1.48 © Copyright Polaris Industries Inc.
  • Page 53 MAJOR MAINTENANCE PROCEDURES ............. . .2.17 9941419 R02 - 2018-2024 Indian Scout Service Manual...
  • Page 54 Oil 2208093 Fork Oil 466 g (550 cc) per leg Fuchs Titan SAF 5113 91 Octane 3.3 gal (12.5 L) / Reserve 0.5 Fuel (Recommended) gal (1.9 L) 9941419 R02 - 2018-2024 Indian Scout Service Manual © Copyright Polaris Industries Inc.
  • Page 55 2880187 Synthetic 15W-60 Engine Lubricant 55 gal 2880188 (Scout) drum Semi-Synthetic 20W-40 quart 2880012 Engine Lubricant 55 gal (Thunder Stroke 2880013 drum Engines) Synthetic Transmission quart 2880014 9941419 R02 - 2018-2024 Indian Scout Service Manual © Copyright Polaris Industries Inc.
  • Page 56 L - Lubricate with proper lubricant as directed P - Perform * - Replace at specified interval or annually. If driven in extreme conditions. ** - Replace at specified interval or every 2 years 9941419 R02 - 2018-2024 Indian Scout Service Manual © Copyright Polaris Industries Inc.
  • Page 57 L - Lubricate with proper lubricant as directed P - Perform * - Replace at specified interval or annually. If driven in extreme conditions. ** - Replace at specified interval or every 2 years 9941419 R02 - 2018-2024 Indian Scout Service Manual © Copyright Polaris Industries Inc.
  • Page 58 If the engine is making irregular noises that appear to be coming from rotating parts, check the lubrication side oil pressure. Check the oil pressure before engine disassembly, and recheck the oil pressure after a repair. 9941419 R02 - 2018-2024 Indian Scout Service Manual © Copyright Polaris Industries Inc.
  • Page 59 Do not operate for extended periods above 3/4 throttle. 500 Miles (805 km) Perform the break-in maintenance procedure outlined in the Periodic Maintenance Interval Table located in this chapter. 9941419 R02 - 2018-2024 Indian Scout Service Manual © Copyright Polaris Industries Inc.
  • Page 60 24 in-lbs (3 N·m) CAUTION A loose fitting cover or improperly installed filter element may allow debris to enter the engine which may cause premature engine wear. 9941419 R02 - 2018-2024 Indian Scout Service Manual © Copyright Polaris Industries Inc.
  • Page 61 5. Allow oil to drain completely. Dispose of oil properly. 6. Remove oil filter and allow oil to drain. Dispose of oil filter properly. 9941419 R02 - 2018-2024 Indian Scout Service Manual © Copyright Polaris Industries Inc.
  • Page 62 . Using a funnel, add coolant to the filler cap opening until the coolant level in the reservoir is to the “COLD FULL” line. 8. Reinstall the filler cap. 9941419 R02 - 2018-2024 Indian Scout Service Manual 2.10 © Copyright Polaris Industries Inc.
  • Page 63 . If diaphragm is extended, return it to the neutral position. 13. Carefully add enough DOT 4 brake fluid to bring level to the upper edge of the sight glass. 9941419 R02 - 2018-2024 Indian Scout Service Manual 2.11 © Copyright Polaris Industries Inc.
  • Page 64 Pirelli Night Pirelli Night Pirelli Pirelli Night Rear Tire Metzeler Cruisetec MT60RS Dragon Dragon MT60RS Dragon 150/ Type/Size 150/80-16 150/80-16 150/80-16 150/80-16 150/80B16 77H 80-16 77H 9941419 R02 - 2018-2024 Indian Scout Service Manual 2.12 © Copyright Polaris Industries Inc.
  • Page 65 Spark Plug Gap: 0.030 in (0.80 mm) protective clothing and a face shield or protective eyewear when working with the battery. KEEP OUT OF REACH OF CHILDREN. 9941419 R02 - 2018-2024 Indian Scout Service Manual 2.13 © Copyright Polaris Industries Inc.
  • Page 66 NOTICE ABS and Main fuse are located separately from the fuse box. 3. Release the fuse box cover clips and remove cover. 9941419 R02 - 2018-2024 Indian Scout Service Manual 2.14 © Copyright Polaris Industries Inc.
  • Page 67 Halogen headlights: 4 in (10 cm) to top of highest intensity LED Headlights: 4 in (10 cm) to top cut-off of beam Measure distance = 32.8 ft (10 m) Headlight Center 9941419 R02 - 2018-2024 Indian Scout Service Manual 2.15 © Copyright Polaris Industries Inc.
  • Page 68 Tighten the bolt. TORQUE Headlight Mounting Bolt: 18 ft-lbs (24 N·m) TORQUE Housing Mount Fastener: 35 ft-lbs (47 N·m) 9941419 R02 - 2018-2024 Indian Scout Service Manual 2.16 © Copyright Polaris Industries Inc.
  • Page 69 Steering Head / Front Wheel Inspection page 8.6 Drive Belt Inspection Drive Belt Inspection page 8.58 Drive Belt Specifications Drive Belt Specifications page 8.58 Drive Belt Tension page 8.59 Drive Belt Tension 9941419 R02 - 2018-2024 Indian Scout Service Manual 2.17 © Copyright Polaris Industries Inc.
  • Page 70 Rear Brake Pad Inspection page 9.8 Battery Service Notes Battery page 10.4 Battery Inspection Battery Inspection page 10.4 Battery Removal Battery Removal page 10.14 Battery Installation Battery Installation page 10.14 9941419 R02 - 2018-2024 Indian Scout Service Manual 2.18 © Copyright Polaris Industries Inc.
  • Page 71 ............3.33 LUBRICATION SYSTEM ASSEMBLY VIEW 9941419 R02 - 2018-2024 Indian Scout Service Manual © Copyright Polaris Industries Inc.
  • Page 72 ...............3.72 VALVE COVER INSTALLATION 9941419 R02 - 2018-2024 Indian Scout Service Manual © Copyright Polaris Industries Inc.
  • Page 73 ............... . . 3.108 HEAD PIPE INSTALLATION 9941419 R02 - 2018-2024 Indian Scout Service Manual © Copyright Polaris Industries Inc.
  • Page 74 TORQUE Indian Motorcycle 50/50 Extended Life Coolant is premixed and ready to use. Do not dilute with water. Exhaust Heat Shield Clamp (2020-2022): 27 in-lbs (3 N·m) 9941419 R02 - 2018-2024 Indian Scout Service Manual © Copyright Polaris Industries Inc.
  • Page 75 Coolant may be present at the water pump weep hole due to normal water pump function. Verify integrity of the water pump seal with a cooling system pressure test. 9941419 R02 - 2018-2024 Indian Scout Service Manual © Copyright Polaris Industries Inc.
  • Page 76 1. Inspect all vehicle coolant hoses for cracks, deterioration, abrasion or leaks. Replace if necessary. 2. Check tightness and condition of all hose spring clamps. Replace if necessary. 9941419 R02 - 2018-2024 Indian Scout Service Manual © Copyright Polaris Industries Inc.
  • Page 77 1. Check radiator air passages for restrictions or damage. 2. Carefully straighten any bent radiator fins. 3. Remove any obstructions with low pressure compressed air or low pressure water. 9941419 R02 - 2018-2024 Indian Scout Service Manual © Copyright Polaris Industries Inc.
  • Page 78 1. Remove the radiator cover fasteners IMPORTANT Pressure test before and after servicing the cooling system. 2. Slide radiator cover down to disengage posts from the upper radiator mounts 9941419 R02 - 2018-2024 Indian Scout Service Manual © Copyright Polaris Industries Inc.
  • Page 79 1. Place the motorcycle on the side stand and allow level. engine to cool. 2. Remove the seat. See Seat Removal / Installation 16. Install the seat. See Seat Removal / Installation page 7.11. page 7.11. 9941419 R02 - 2018-2024 Indian Scout Service Manual © Copyright Polaris Industries Inc.
  • Page 80 5. Install air box assembly. See Air Box Installation page 3.16 6. Install fuel tank assembly. Fuel Tank Installation page 4.27 7. Install seat assembly. See Seat Removal / Installation page 7.11 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.10 © Copyright Polaris Industries Inc.
  • Page 81 Spark Plug Removal page 3.9. 10. Install compression tester in the spark plug hole following manufacturers instructions. 11. Crank engine until needle on compression gauge stops rising (about 5 seconds). 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.11 © Copyright Polaris Industries Inc.
  • Page 82 10. If the valve clearance is out of specification, proceed to “Valve Clearance Adjustment”. See Valve Clearance Adjustment page 3.13. 11. Repeat steps 8 - 10 on each of the eight valves. 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.12 © Copyright Polaris Industries Inc.
  • Page 83 See Valve Lash - Tappet Selection page 3.86. 6. Install the proper tappet. IMPORTANT Lubricate the outer portion of the valve tappet upon installation. 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.13 © Copyright Polaris Industries Inc.
  • Page 84 88 in-lbs (10 N·m) 9. Measure and confirm that valve clearance is now within specification for each valve. 10. If valve clearance is not within specification, repeat this procedure. 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.14 © Copyright Polaris Industries Inc.
  • Page 85 3. Remove fuel tank. See Fuel Tank Removal page 4.18 4. Remove frame tube to mid-casting bolts , two nuts and bolt retaining the right frame tube 5. Remove both frame tubes. 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.15 © Copyright Polaris Industries Inc.
  • Page 86 5. Install the fuel tank. See Fuel Tank Installation page 4.27. 6. Install seat. See Seat Removal / Installation page 7.11. 3. Install both frame tubes. 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.16 © Copyright Polaris Industries Inc.
  • Page 87 Gearshift Linkage (External) Balance Shaft Ignition System Piston/Cylinder Oil Pump Drive Crankshaft Position Sensor Timing Wheel Output Shaft Seal Transmission/All Internal Transmission Parts Torque Compensator Assembly Valve Covers 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.17 © Copyright Polaris Industries Inc.
  • Page 88 S S E E R R V V I I C C E E S S P P E E C C I I F F I I C C A A T T I I O O N N S S ITEM SPECIFICATIONS Engine Dry Weight Approximately 200 lbs (91 kg) Oil Capacity (Dry Fill) Approximately 4.5 Quarts (4.25 Liters) Max Cylinder Leakage 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.18 © Copyright Polaris Industries Inc.
  • Page 89 Frame to Engine Fastener (front) 51 ft-lbs (69 N·m) Spacer 19 ft-lbs (26 N·m) Side Stand Fastener 19 ft-lbs (26 N·m) Side Stand Fastener Sidestand Assembly Mount 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.19 © Copyright Polaris Industries Inc.
  • Page 90 16. Remove brake line from right side of engine. 17. Disconnect clutch cable from clutch lever on engine. 18. Remove horn assembly. See Horn Removal / Installation page 10.79. 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.20 © Copyright Polaris Industries Inc.
  • Page 91 Engine From Frame page 3.22. 24. Disconnect the CTS sensor connector 25. Disconnect both fuel injector connectors 26. Disconnect both ignition coil connectors 27. Disconnect the electronic throttle body connector 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.21 © Copyright Polaris Industries Inc.
  • Page 92 9. Push engine slightly to the RH side to free up from alignment dowels. With an assistant, lower the 5. Remove inner and outer side stand fasteners. engine from the frame and remove from vehicle. 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.22 © Copyright Polaris Industries Inc.
  • Page 93 19 ft-lbs (26 N·m) 5. Be sure all wiring and hoses are properly routed before installing rear spacers and mounting bolts. 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.23 © Copyright Polaris Industries Inc.
  • Page 94 14. Connect the crankshaft position sensor connector 15. Connect the oil pressure switch connector . See Sensors - Powertrain Management page 4.15. 16. Connect the starter motor battery cable at the terminal 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.24 © Copyright Polaris Industries Inc.
  • Page 95 See Air Box Installation page 3.16. 30. Install belt from drive sprocket and axle nut. Align the drive belt. See Drive Belt Adjustment page 8.61. 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.25 © Copyright Polaris Industries Inc.
  • Page 96 Check the oil pressure before engine disassembly, and recheck the oil pressure after a repair. 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.26 © Copyright Polaris Industries Inc.
  • Page 97 MINIMUM PRESSURE: 32 psi (220 Measurements must be taken with be within 20% of the kPa) engine at operating temperature specification. and specified Indian Motorcycle Engine Oil 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.27 © Copyright Polaris Industries Inc.
  • Page 98 204.8 Degrees F (96 Degrees C) 200Ω Cooling Fan Off 210Ω 203.0 Degrees F (95 Degrees C) Room Temperature 68 Degrees F (20 Degrees C) 2500Ω 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.28 © Copyright Polaris Industries Inc.
  • Page 99 C C O O O O L L I I N N G G S S Y Y S S T T E E M M C C O O M M P P O O N N E E N N T T S S ITEM DESCRIPTION Funnel Coolant Filler Coolant Surge Tank Coolant Radiator Inlet Hose Plug Cooling Fan Assy Coolant Radiator Outlet Hose Radiator Assy 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.29 © Copyright Polaris Industries Inc.
  • Page 100 88 in-lbs (10 N·m) Thermostat Cover Fasteners — Thermostat Cover Pressure Cap — — Thermostat 88 in-lbs (10 N·m) Bleed Screw — Bleed Screw Washer Thermostat Housing — 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.30 © Copyright Polaris Industries Inc.
  • Page 101 C C O O O O L L A A N N T T F F L L O O W W D D I I A A G G R R A A M M Cooling System Flow Thermostat Closed (Bypass) Cooling System Flow Thermostat Open 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.31 © Copyright Polaris Industries Inc.
  • Page 102 NEEDLE BEARING WATER PUMP SHAFT ROLLER BEARING 13 ft-lbs (18 N·m) WATER PUMP SHAFT NUT SHAFT SEAL SHAFT WATER SEAL 24 in-lbs (3 N·m) WATER PUMP IMPELLER 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.32 © Copyright Polaris Industries Inc.
  • Page 103 L L U U B B R R I I C C A A T T I I O O N N S S Y Y S S T T E E M M A A S S S S E E M M B B L L Y Y V V I I E E W W Pressure Lubrication System Assembly View 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.33...
  • Page 104 Piston Rear Cooling Jet – Piston Cooling Jet Fastener 62 in-lbs (7 N·m) Piston Front Cooling Jet – Piston Cooling Jet Fastener 62 in-lbs (7 N·m) 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.34 © Copyright Polaris Industries Inc.
  • Page 105 Inlet Scavenge Engine Oil Screen Oil Scavenge Inlet Screen Fastener 88 in-lbs (10 N·m) Oil Scavenge Inlet Screen Fastener 88 in-lbs (10 N·m) Inlet Scavenge Engine Oil Screen 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.35 © Copyright Polaris Industries Inc.
  • Page 106 ENGINE / COOLING / EXHAUST O O I I L L F F L L O O W W D D I I A A G G R R A A M M 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.36...
  • Page 107 9. Once testing is completed, clean threads with Loctite Primer N, and apply thread sealant to the oil pressure switch threads and torque to specification. TORQUE Oil Pressure Switch: 133 in-lbs (15 N·m) 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.37 © Copyright Polaris Industries Inc.
  • Page 108 4. Disconnect coolant bypass return hose from the stator cover. 5. Remove the crankshaft position sensor CPS. See Crankshaft Position Sensor Test/Replace. 6. Disconnect the stator electrical connector. 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.38 © Copyright Polaris Industries Inc.
  • Page 109 88 in-lbs (10 N·m) 5. Install engine stator cover. See Stator Cover Installation page 5.29. 6. Verify engine oil pressure after assembly. See Oil Pressure page 3.37. 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.39 © Copyright Polaris Industries Inc.
  • Page 110 Oil Pump to Crankcase Fasteners: 88 in-lbs (10 N·m) 7. Separate inlet tube from pressure pump discard inlet tube seals 8. Separate gear shield from oil pump gear 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.40 © Copyright Polaris Industries Inc.
  • Page 111 Torque fastener to specification. TORQUE Oil Pump Gear Fastener: 88 in-lbs (10 N·m) 6. Install the primary drive cover assembly. See Primary Drive Cover Installation page 5.13. 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.41 © Copyright Polaris Industries Inc.
  • Page 112 Coolant may be present at the water pump weep hole due to normal water pump function. Verify integrity of the water pump seal with a cooling system pressure test. 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.42 © Copyright Polaris Industries Inc.
  • Page 113 1. Remove the radiator cover fasteners IMPORTANT Pressure test before and after servicing the cooling system. 2. Slide radiator cover down to disengage posts from the upper radiator mounts 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.43 © Copyright Polaris Industries Inc.
  • Page 114 11. Run engine to increase coolant temperature until the cooling fan cycles on and off. 16. Install the seat. See Seat Removal / Installation page 7.11. 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.44 © Copyright Polaris Industries Inc.
  • Page 115 10. Reverse removal procedure for installation. 11. Fill cooling system. See Coolant Fill / Bleeding page 3.44 4. Protect the painted surface on the front fender and remove radiator cover 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.45 © Copyright Polaris Industries Inc.
  • Page 116 4. Disconnect the radiator outlet hose at the left engine cover. 5. Disconnect the bypass hose from the left engine cover. 6. Disconnect the stator harness connector. 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.46 © Copyright Polaris Industries Inc.
  • Page 117 Thread water pump seal installation tool PF- 51608 on the water pump shaft. Stator Cover Fasteners: 9 ft-lbs (12 N·m) TORQUE Ignition Cover Fasteners: 96 in-lbs (11 N·m) 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.47 © Copyright Polaris Industries Inc.
  • Page 118 3. Clean the water pump oil seal bore and inspect the seal bore surfaces for scoring or damage. 4. Align the new water pump shaft oil seal in the engine case and insert with light pressure. 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.48 © Copyright Polaris Industries Inc.
  • Page 119 CAUTION Do not damage the engine case or sealing surfaces 7. Remove cam drive. See Cam Drive Sprocket Removal page 3.63 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.49 © Copyright Polaris Industries Inc.
  • Page 120 9. Remove water pump shaft. Installation is performed by reversing the removal process. IMPORTANT Rotate the water pump shaft after installation to verify free movement. 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.50 © Copyright Polaris Industries Inc.
  • Page 121 5. Drain the cooling system. See Coolant Drain / Fill page 3.43. 6. Disconnect the radiator inlet hose and overflow reservoir hose from the thermostat housing. 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.51 © Copyright Polaris Industries Inc.
  • Page 122 5. Disconnect the coolant bypass hose from the stator housing. 9. Reverse removal procedure for installation. 10. Fill and bleed the cooling system. See Coolant Drain / Fill page 3.43. 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.52 © Copyright Polaris Industries Inc.
  • Page 123 8. Reverse removal procedure for installation. Torque fasteners to specification. TORQUE Ignition Cover Bracket Fasteners: 96 in-lbs (11 N·m) TORQUE CTS (Coolant Temp Sensor): 16 ft-lbs (22 N·m) 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.53 © Copyright Polaris Industries Inc.
  • Page 124 Exhaust Valve Closes At 1 mm Lift 3° ATDC Max Lobe Lift .3976” (10.10 mm) INTAKE .3976” (10.10 mm) EXHAUST Max Valve Lift .3976” (10.10 mm) INTAKE .3976” (10.10 mm) EXHAUST 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.54 © Copyright Polaris Industries Inc.
  • Page 125 1.9094” (48.5 mm) EXHAUST) Valve .3976” (10.1 mm) Intake Valve Maximum Lift Spring .3976” (10.1 mm) Exhaust Valve Maximum Lift Spring Installed Height 1.3543” (34.4 mm) 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.55 © Copyright Polaris Industries Inc.
  • Page 126 Cam Chain Fixed Rear Guide Bolt Cam Chain Fixed Front Guide Screw Cam Chain Fixed Cover Guide Shoulder Bolt Cam Chain Lower Guide Screw Cam Chain Hydraulic Tensioner Washer 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.56 © Copyright Polaris Industries Inc.
  • Page 127 Intake Camshaft (QTY.1 per head) Exhaust Camshaft (QTY.1 per head) Camshaft Carrier Short Cam Carrier Bolt (Short) 88 in-lbs (10 N·m) Long Cam Carrier Bolt (Long) 88 in-lbs (10 N·m) 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.57 © Copyright Polaris Industries Inc.
  • Page 128 Step 4: 15 ft-lbs (20 N·m) Step 5: 26 ft-lbs (35 N·m) Step 6: Plus 180 Degrees Cylinder Head Fastener (Secondary) (2018+) 88 in-lbs (10 N·m) 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.58 © Copyright Polaris Industries Inc.
  • Page 129 C C A A M M S S H H A A F F T T T T I I M M I I N N G G M M A A R R K K S S Camshaft Timing Front Cylinder 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.59...
  • Page 130 ENGINE / COOLING / EXHAUST Camshaft Timing Rear Cylinder 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.60 © Copyright Polaris Industries Inc.
  • Page 131 1. Remove valve cover(s). See Valve Cover Removal washers page 3.72. 2. Remove screws and lift guide off of cylinder head. Method 2 1. Remove cam chain tensioners and sealing washers. 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.61 © Copyright Polaris Industries Inc.
  • Page 132 It will be necessary to use a thin 10mm spanner to remove the sprocket bolts that are not exposed. The bolts cannot be completely removed until the sprocket is out of the cylinder head. 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.62 © Copyright Polaris Industries Inc.
  • Page 133 Crankshaft for Service page 6.6. 2. Remove bolt and washer securing cam drive gear to cam drive shaft. 3. Remove four bolts securing the cam drive carrier to the crankcase. 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.63 © Copyright Polaris Industries Inc.
  • Page 134 4. Slack the cam chains enough to remove the cam drive shaft and slide out of bearing bore to remove. 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.64 © Copyright Polaris Industries Inc.
  • Page 135 Camshaft Sprocket Removal page 3.62. CAUTION The engine used in Indian Scout models is an 2. Start with the front cylinder and remove bolts INTERFERENCE ENGINE. If the camshafts and from the guides. crankshaft must be turned independently of each other to set valve timing, the camshafts must be set to TDC prior to rotating the crankshaft.
  • Page 136 • Engage water pump gear teeth with cam drive shaft • Slide cam drive shaft into bearing bore until fully seated TORQUE Cam Chain Guide Fasteners (side): 88 in-lbs (10 N·m) 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.66 © Copyright Polaris Industries Inc.
  • Page 137 TORQUE Cam Chain Guide Screws (lower): 88 in-lbs (10 N·m) 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.67 © Copyright Polaris Industries Inc.
  • Page 138 52 ft-lbs (70 N·m) seated. Torque fasteners to specification. TORQUE Bearing Support Plate Fasteners: 15 ft-lbs (20 N·m) 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.68 © Copyright Polaris Industries Inc.
  • Page 139 Indian Motorcycle engine oil prior to installation. 9. Install the front cylinder cam carrier. Torque bolts to specification. TORQUE Camshaft Carrier Fastener: 88 in-lbs (10 N·m) 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.69 © Copyright Polaris Industries Inc.
  • Page 140 EXHAUST cam sprocket slack removed. The marks aligned should indicate INT and R, for INTAKE – REAR. 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.70 © Copyright Polaris Industries Inc.
  • Page 141 C C A A M M C C H H A A I I N N G G U U I I D D E E ( ( U U P P P P E E R R ) ) , , I I N N S S T T A A L L L L A A T T I I O O N N 1. Install guide(s) and torque screws specification. TORQUE Cam Chain Guide Fasteners (upper): 88 in-lbs (10 N·m) 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.71 © Copyright Polaris Industries Inc.
  • Page 142 6. Install air box. See Air Box Installation page 3.16. 7. Install the fuel tank. See Fuel Tank Installation page 4.27. 8. Install the seat. See Seat Removal / Installation page 7.11. 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.72 © Copyright Polaris Industries Inc.
  • Page 143 MEASUREMENT Intake Valve Clearance (cold): 0.006” ± 0.001” (0.152 mm ± 0.05 mm) Exhaust Valve Clearance (cold): 0.008” ± 0.001” (0.203 mm ± 0.05 mm) 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.73 © Copyright Polaris Industries Inc.
  • Page 144 14. Install the proper tappet. IMPORTANT Lubricate the outer portion of the valve tappet upon installation. 15. Repeat steps 10-14 until all necessary valves have been adjusted. 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.74 © Copyright Polaris Industries Inc.
  • Page 145 Intake Camshaft Thrust Face Cam Lobes Bearing Journals (Lubricate the camshaft bearing journal surfaces with Indian Motorcycle engine oil prior to installation.) 1. Visually inspect camshaft journal surfaces for scoring or signs of insufficient lubrication. Replace camshaft if heavy scoring or damage is noted.
  • Page 146 Chain Guide (lower) Removal page 3.65 6. Carefully lower the cam chain into the cam chain gallery. 7. Remove the seven remaining screws and the camshaft carrier. 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.76 © Copyright Polaris Industries Inc.
  • Page 147 If tappets will be reused, wipe excess oil off using solvent and a clean towel. Mark each tappet with a marker so it can be matched to it’s respective bore upon reassembly. 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.77 © Copyright Polaris Industries Inc.
  • Page 148 2. Inspect cylinder head for distortion with a straight edge and feeler gauge. Check in different directions and locations on the cylinder head. For cylinder head service limits, Service Specifications page 3.54. 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.78 © Copyright Polaris Industries Inc.
  • Page 149 • Measure free length of valve springs. Replace springs that do not meet specification. See Service Specifications page 3.54. ITEM STANDARD LENGTH 1.93 in (49.1 mm) NOTE Intake and exhaust springs are identical. 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.79 © Copyright Polaris Industries Inc.
  • Page 150 This work should performed experienced 5. Inspect that each valve moves up and down technician properly equipped to perform cylinder smoothly without binding in guide. head reconditioning. 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.80 © Copyright Polaris Industries Inc.
  • Page 151 Wear, settling of valve seat Narrow with both 30 stone and 60 stone Contact area too narrow Use 45 stone Contact area free of pitting Correct None and damage, centered in seat, proper width. 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.81 © Copyright Polaris Industries Inc.
  • Page 152 Do not grind seats more than necessary to provide proper seat width and contact point on valve face. 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.82 © Copyright Polaris Industries Inc.
  • Page 153 IMPORTANT 3. Apply Indian Motorcycle engine oil to valve guide The base gasket seal is broken when the cylinder seal and install seal on valve, rotating the seal as head is removed and must be replaced.
  • Page 154 ENGINE / COOLING / EXHAUST 5. Apply a thin coat of Indian Motorcycle engine oil to 8. Apply a thin coat of Indian Motorcycle engine oil to the cylinder head bolt threads and install each of the tappets and install them in the same fasteners finger-tight.
  • Page 155 16. Install valve cover(s). See Valve Cover Installation page 3.72. 17. Install intake manifold. See Intake Manifold Removal / Installation page 4.16. 18. Install engine in frame. See Engine Installation page 3.23. 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.85 © Copyright Polaris Industries Inc.
  • Page 156 5. Refer to the table below to find the closest available tappet size to the result from step 4 (i.e. 459 should be rounded to 460 since there is a 460 tappet). AVAILABLE TAPPETS 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.86 © Copyright Polaris Industries Inc.
  • Page 157 Cam Bearings Worn or Damaged Replace Worn Pistons and / or Cylinders Replace Piston / Cylinder Worn Wrist Pin, Wrist Pin Bore Replace Area and / or Connecting Rod 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.87 © Copyright Polaris Industries Inc.
  • Page 158 Lift Ignition / Fuel Refer to Fuel Delivery / EFI Injection System Chapter (EFI) or Electrical Chapter (Ignition) Oiling Problem Oil Overfilled Correct Engine Oil Level 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.88 © Copyright Polaris Industries Inc.
  • Page 159 • Exhaust system tailpipe: May indicate a worn or burnt exhaust valve or a broken valve spring. 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.89 © Copyright Polaris Industries Inc.
  • Page 160 Engine Lock Tool - PF-51235-A Crankshaft Cylinder Bore Gauge PV-3017 Engine Case Splitting Tool PF-51234-A Straightedge, Feeler Commercially Gauge Available Bosch Automotive Service Solutions: 1-800-345- 3322 or https://polaris.service-solutions.com/ 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.90 © Copyright Polaris Industries Inc.
  • Page 161 Piston Ring to Ring .10 mm (.0039") (1.2mm ring thickness) (.0007 - .0025") Land .03 - .13 mm Oil Control Ring .25 mm (.0098") (.001 - .0051") 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.91 © Copyright Polaris Industries Inc.
  • Page 162 Step 1: 22 ft-lbs (30 N·m) Step 2: Plus 90 degrees (Single Use Fastener) Connecting Rod Front Cylinder Sealing Washer (Front Cyl. Only) Cam Chain Tensioner (Front Cyl. Only) 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.92 © Copyright Polaris Industries Inc.
  • Page 163 Compression Ring No. 1 NUMBER DESCRIPTION Lower Oil Ring Rail End Gap Oil Ring Spring Expander End Gap Upper Oil Ring Rail End Gap Second Compression Ring End Gap 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.93 © Copyright Polaris Industries Inc.
  • Page 164 C C Y Y L L I I N N D D E E R R I I N N S S P P E E C C T T I I O O N N 1. Visually inspect cylinder bores for scratches and wear. 2. Inspect gasket surfaces for scratches or other damage that may cause an oil leak. 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.94 © Copyright Polaris Industries Inc.
  • Page 165 If the piston-to-cylinder clearance exceeds the service limits with a new piston, the cylinder can be replaced or serviced to accommodate oversize piston/rings by a qualified machine shop. 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.95 © Copyright Polaris Industries Inc.
  • Page 166 A soft wire brush may be used to only clean the top of the piston. Do not use a wire brush to clean the sides of piston or the piston ring grooves. 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.96 © Copyright Polaris Industries Inc.
  • Page 167 (push rings 25-50 mm into cylinder). 6. Measure installed ring end gap with a feeler gauge and compare to specifications. See Service Specifications page 3.91. 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.97 © Copyright Polaris Industries Inc.
  • Page 168 See Service Specifications 2. Measure piston pin O.D. at three locations. Record page 3.91. largest measurement. 3. Calculate piston pin-to-piston clearance. Subtract pin O.D. from pin hole I.D. 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.98 © Copyright Polaris Industries Inc.
  • Page 169 6. Install remaining circlip with end gap facing up (12:00 position.) 7. Make sure both piston circlips are seated properly in the groove. 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.99 © Copyright Polaris Industries Inc.
  • Page 170 Installation page 3.83. gaskets or sealing surfaces during the assembly process. 7. Apply a small amount of engine oil to inside surfaces of a piston ring compressor band. 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.100 © Copyright Polaris Industries Inc.
  • Page 171 Replace Engine Noise Camshaft Bearing Inspect / Repair Damage / Wear Replace Cam Sprockets Worn Worn Pistons and / or Replace Piston / Cylinder Area Cylinders 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.101 © Copyright Polaris Industries Inc.
  • Page 172 — Ignition / Fuel Injection Refer to Fuel Delivery / System EFI Chapter (EFI) or Electrical Chapter (Ignition) Oiling Problem Oil Overfilled Correct Engine Oil Level 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.102 © Copyright Polaris Industries Inc.
  • Page 173 Exhaust Clamps 40 ft-lbs (54 N·m) 50 ft-lbs (68 N·m) Exhaust Mount Nut Head Pipe Nuts 12 ft-lbs (16 N·m) Oxygen Sensors 14 ft-lbs (19 N·m) 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.103 © Copyright Polaris Industries Inc.
  • Page 174 V-Band Clamp 10 ft-lbs (14 N·m) 50 ft-lbs (68 N·m) Exhaust Mount Nut Head Pipe Nuts 12 ft-lbs (16 N·m) Oxygen Sensors 14 ft-lbs (19 N·m) 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.104 © Copyright Polaris Industries Inc.
  • Page 175 3. Torque top and bottom Muffler Hanger Fasteners to specification. TORQUE Muffler Hanger Fasteners: 19 ft-lbs (26 N·m) Loosen the Muffler Clamps between the head pipe and muffler. 3. Remove Mufflers. 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.105 © Copyright Polaris Industries Inc.
  • Page 176 Refer to the table below. V-BAND CLAMP Contains Gasket TORQUE Exhaust Clamps (V-Band): 10 ft-lbs (14 N·m) BAND CLAMP No Gasket TORQUE Exhaust Clamps (Band Clamp): 40 ft-lbs (54 N·m) 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.106 © Copyright Polaris Industries Inc.
  • Page 177 6. Loosen Front to Rear Head Pipe Clamp 4. Cut zip tie located underneath radiator and disconnect front Oxygen Sensor 7. Remove two Front Head Pipe Nuts 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.107 © Copyright Polaris Industries Inc.
  • Page 178 2. Connect Front Oxygen Sensor engine. 10. Remove old exhaust Gaskets from front and rear exhaust tube. NOTICE Install new zip tie securing Front Exhaust Sensor to frame 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.108 © Copyright Polaris Industries Inc.
  • Page 179 4. Install Rear Head Pipe to engine and secure with two Head Pipe Nuts BAND CLAMP No Gasket 5. Connect Rear Oxygen Sensor 7. Tighten Front to Read Head Pipe clamp 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.109 © Copyright Polaris Industries Inc.
  • Page 180 Head Pipe Nuts: 12 ft-lbs (16 N·m) Exhaust Clamps (Band Clamp): 40 ft-lbs (54 N·m) Exhaust Clamps (V-Band): 10 ft-lbs (14 N·m) Muffler Hanger Fastener: 19 ft-lbs (26 N·m) 9941419 R02 - 2018-2024 Indian Scout Service Manual 3.110 © Copyright Polaris Industries Inc.
  • Page 181 ..............4.47 9941419 R02 - 2018-2024 Indian Scout Service Manual...
  • Page 182 ............. . .4.58 FUEL SYSTEM TROUBLESHOOTING PART 4 9941419 R02 - 2018-2024 Indian Scout Service Manual © Copyright Polaris Industries Inc.
  • Page 183 Never start the engine or let it run in an enclosed area. Engine exhaust fumes are poisonous and can cause loss of consciousness and death in a short time. 9941419 R02 - 2018-2024 Indian Scout Service Manual © Copyright Polaris Industries Inc.
  • Page 184 1000 rpm ± 50 rpm (Scout Sixty / Bobber Sixty) Fuel Pump Amp Draw 3 - 5 Amps (Normal Operation) Recommended 91 Octane Minimum Octane Injector Resistance 11.4 - 12.6 Ohms 9941419 R02 - 2018-2024 Indian Scout Service Manual © Copyright Polaris Industries Inc.
  • Page 185 Purge Hose (Purge Valve to abrasion or wear. Check that all connections for both Throttle Body) vent and canister purge systems are securely attached. Fuel Cap Recess Drain Hose 9941419 R02 - 2018-2024 Indian Scout Service Manual © Copyright Polaris Industries Inc.
  • Page 186 Be sure fuel lines are routed properly and do not come in contact with sharp or hot objects, or anything that may cause wear or damage. 9941419 R02 - 2018-2024 Indian Scout Service Manual © Copyright Polaris Industries Inc.
  • Page 187 Carefully inspect the connections of the failed circuit before doing any other troubleshooting steps. Wire terminals should be corrosion free and fully seated into the connectors. Connector should snap together and lock. 9941419 R02 - 2018-2024 Indian Scout Service Manual © Copyright Polaris Industries Inc.
  • Page 188 F F U U E E L L L L I I N N E E R R O O U U T T I I N N G G ( ( 4 4 9 9 S S T T A A T T E E M M O O D D E E L L S S ) ) ITEM DESCRIPTION Fuel Line (Pump to Fuel Rail) Upper Vent Line (from tank) Fuel Cap Drain Line (from fuel cap recess) Lower Vent Line (to atmosphere) 9941419 R02 - 2018-2024 Indian Scout Service Manual © Copyright Polaris Industries Inc.
  • Page 189 ITEM DESCRIPTION Evaporative Emissions Canister Fuel Cap Drain Line Canister Purge Valve Lower Vent Line (to canister) Purge Line (to engine) Fuel Line (Pump to Fuel Rail) 9941419 R02 - 2018-2024 Indian Scout Service Manual © Copyright Polaris Industries Inc.
  • Page 190 Purge Line (CA & INTL Models ONLY) — Purge Valve (CA & INTL Models ONLY) — Fuel Pump Fasteners (QTY.10) 44 in-lbs (5 N·m) Fuel Pump — 9941419 R02 - 2018-2024 Indian Scout Service Manual 4.10 © Copyright Polaris Industries Inc.
  • Page 191 Evaporative Emissions Canister (CA & INTL Models ONLY) — — Fuel Vent Line Purge Valve (CA & INTL Models ONLY) — Fuel Pump — Fuel Pump Fasteners (QTY.10) 44 in-lbs (5 N·m) 9941419 R02 - 2018-2024 Indian Scout Service Manual 4.11 © Copyright Polaris Industries Inc.
  • Page 192 44 in-lbs (5 N·m) Tank Mount Assembly – Fuel Tank Mounting Fasteners (QTY.4) 18 ft-lbs (24 N·m) Fuel Tank Mount Assembly Fasteners (QTY.4) 88 in-lbs (10 N·m) 9941419 R02 - 2018-2024 Indian Scout Service Manual 4.12 © Copyright Polaris Industries Inc.
  • Page 193 Fuel Pump Baffle – Tank Mount Assembly – Fuel Tank Mounting Fasteners (QTY.4) 18 ft-lbs (24 N·m) Fuel Tank Mount Assembly Fasteners (QTY.4) 88 in-lbs (10 N·m) 9941419 R02 - 2018-2024 Indian Scout Service Manual 4.13 © Copyright Polaris Industries Inc.
  • Page 194 Air Filter Fasteners (QTY.6) 24 in-lbs (3 N·m) – Air Filter Airbox Assembly – Breather Engine Hose – Worm Drive Clamp – – Airbox Frame Seal 9941419 R02 - 2018-2024 Indian Scout Service Manual 4.14 © Copyright Polaris Industries Inc.
  • Page 195 CTS (Coolant Temperature Sensor) 16 ft-lbs (22 N·m) ABS (Anti-Lock Brake) Module - INTERNATIONAL — MODELS ONLY Load / Tip Over Module - Located below battery box. — 9941419 R02 - 2018-2024 Indian Scout Service Manual 4.15 © Copyright Polaris Industries Inc.
  • Page 196 ON and cycle the Engine Stop switch to read pressure when pump cycles for 2-3 seconds). Minimum Fuel pressure 3.5 BAR (350 kPa) (51 psi) 9941419 R02 - 2018-2024 Indian Scout Service Manual 4.16 © Copyright Polaris Industries Inc.
  • Page 197 Install the fuse box cover. Engine Stop switch are turned ON. * Fuel pickup not fully installed into fuel tank baffle. 9941419 R02 - 2018-2024 Indian Scout Service Manual 4.17 © Copyright Polaris Industries Inc.
  • Page 198 2. Depressurize the fuel system. See Fuel System Depressurization page 4.17. 3. Remove thermostat cover by removing its fasteners 5. Remove the fuel tank filler pad 9941419 R02 - 2018-2024 Indian Scout Service Manual 4.18 © Copyright Polaris Industries Inc.
  • Page 199 IMPORTANT Do not remove the fuel line from the chassis. 9941419 R02 - 2018-2024 Indian Scout Service Manual 4.19 © Copyright Polaris Industries Inc.
  • Page 200 1. Remove the fuel tank. See Fuel Tank Removal from fuel tank. page 4.18. 2. Remove tank mount assembly by removing four bolts 3. Disconnect fuel vent/drain hoses 9941419 R02 - 2018-2024 Indian Scout Service Manual 4.20 © Copyright Polaris Industries Inc.
  • Page 201 3. If equipped, install fuel pump baffle on the pickup assembly and secure with cable tie. 4. Install the pump assembly into the fuel tank. See Fuel Pump Installation page 4.23. 9941419 R02 - 2018-2024 Indian Scout Service Manual 4.21 © Copyright Polaris Industries Inc.
  • Page 202 F F U U E E L L T T A A N N K K V V E E N N T T I I N N S S P P E E C C T T I I O O N N 1. Refer to Maintenance Chapter for tank vent inspection and hose routing information. See Fuel Tank Vent Inspection (49 State) page 4.5. 9941419 R02 - 2018-2024 Indian Scout Service Manual 4.22 © Copyright Polaris Industries Inc.
  • Page 203 On the underside of the fuel tank, there will be two stickers containing the fuel tank part number. Compare the part number below to determine the correct fuel pump. 9941419 R02 - 2018-2024 Indian Scout Service Manual 4.23 © Copyright Polaris Industries Inc.
  • Page 204 Fuel tank does NOT contain a metal weld in baffle. 1026918 2522545 Not Equipped with fuel pump pickup baffle. Fuel Tank DOES contain a metal weld in baffle. 1024443 2521733 9941419 R02 - 2018-2024 Indian Scout Service Manual 4.24 © Copyright Polaris Industries Inc.
  • Page 205 NOTICE Make sure the fuel pump seal is not rolled or missing TORQUE Fuel Pump Fasteners: 44 in-lbs (5 N·m) 3. Connect fuel vent/drain hoses 9941419 R02 - 2018-2024 Indian Scout Service Manual 4.25 © Copyright Polaris Industries Inc.
  • Page 206 5. Install the fuel tank. See Fuel Tank Installation page 4.27 6. Prime the fuel system and verify fuel pump operation. See Priming the Fuel System page 4.33. 9941419 R02 - 2018-2024 Indian Scout Service Manual 4.26 © Copyright Polaris Industries Inc.
  • Page 207 5 lbs. of force. IF THE FUEL LINE FAILS TO CLICK, OR FAILS THE PULL PORTION OF THE TEST ABOVE, REPLACE THE FUEL LINE. 9941419 R02 - 2018-2024 Indian Scout Service Manual 4.27 © Copyright Polaris Industries Inc.
  • Page 208 If you don’t, check the electrical connection to the recess drain line fuel pump. 8. Install the fuel tank filler pad. • Turn stop switch OFF. • Turn the ignition switch to OFF. 9941419 R02 - 2018-2024 Indian Scout Service Manual 4.28 © Copyright Polaris Industries Inc.
  • Page 209 Verify proper fuel level function. 11. Install thermostat cover and secure fasteners TORQUE Thermostat Cover Fasteners: 96 in-lbs (11 N·m) 12. Install seat. 9941419 R02 - 2018-2024 Indian Scout Service Manual 4.29 © Copyright Polaris Industries Inc.
  • Page 210 1. Remove the fuel pump. See Fuel Pump Removal page 4.20. 2. Set multimeter to measure resistance. Attach suitable test probe adaptors to meter leads (from kit PV-43526). 9941419 R02 - 2018-2024 Indian Scout Service Manual 4.30 © Copyright Polaris Industries Inc.
  • Page 211 ECM (for 2- 3 seconds) and activates the fuel pump relay which supplies power to the pump on the VT/YE wire. 9941419 R02 - 2018-2024 Indian Scout Service Manual 4.31 © Copyright Polaris Industries Inc.
  • Page 212 4. Set meter to DC Amps. Be sure red meter lead is in the 10A jack, and black meter lead is in common (-) jack. 9941419 R02 - 2018-2024 Indian Scout Service Manual 4.32 © Copyright Polaris Industries Inc.
  • Page 213 Insert red meter lead in pin and black meter lead in line connectors or fuel pump seal area. pin socket of relay block. 3. Verify proper fuel level function. 9941419 R02 - 2018-2024 Indian Scout Service Manual 4.33 © Copyright Polaris Industries Inc.
  • Page 214 FUEL DELIVERY / EFI 9941419 R02 - 2018-2024 Indian Scout Service Manual 4.34 © Copyright Polaris Industries Inc.
  • Page 215 PSI). The fuel pump cycles “ON” for 2-3 seconds when the motorcycle is powered up and the Engine Stop switch is turned ON to pressurize the system for start- 9941419 R02 - 2018-2024 Indian Scout Service Manual 4.35 © Copyright Polaris Industries Inc.
  • Page 216 ENGINE COOLANT TEMP SENSOR RETURN (TO ECM) NOT USED NOT USED BK/PK Gear Select Switch Output WH/RD PPS 1 - +5 VOLT REF YE/GN PPS 2 OUTPUT NOT USED 9941419 R02 - 2018-2024 Indian Scout Service Manual 4.36 © Copyright Polaris Industries Inc.
  • Page 217 Rear Right Stop BK/WH ECM GROUND 1 PK/DB STOP LAMP POWER OUTPUT PK/RD ETC MOTOR (+) NOT USED ETC MOTOR (-) BK/WH ECM GROUND 2 NOT USED 9941419 R02 - 2018-2024 Indian Scout Service Manual 4.37 © Copyright Polaris Industries Inc.
  • Page 218 COLOR FUNCTION BK/WH ECM GROUND 3 FRONT COIL SIGNAL 2 VT/PK ECM SWITCHED POWER 3 NOT USED VT-PK ECM SWITCHED PWR 2 REAR COIL SIGNAL 1 9941419 R02 - 2018-2024 Indian Scout Service Manual 4.38 © Copyright Polaris Industries Inc.
  • Page 219 Clutch Switch Signal Signal Fault P0704 ECU Memory EEPROM Read / Write Failure P1602 Driver Circuit Short to B+ P0262 Injector 1 (Front) Driver Circuit Grounded P0261 9941419 R02 - 2018-2024 Indian Scout Service Manual 4.39 © Copyright Polaris Industries Inc.
  • Page 220 Misfire Detected P0301 Cylinder 2 65592 Misfire Detected P0302 Data erratic, Intermittent, or Incorrect U0019 Low Speed CAN Bus 516125 Current Below Normal, or Open Circuit U0020 9941419 R02 - 2018-2024 Indian Scout Service Manual 4.40 © Copyright Polaris Industries Inc.
  • Page 221 520287 Condition Exists P1541 ECU Monitoring of Injection Cut Off(Level 1) 520288 Condition Exists P1542 ECU Monitoring of Injection Cut Off(Level 2) 520289 Condition Exists P1543 9941419 R02 - 2018-2024 Indian Scout Service Manual 4.41 © Copyright Polaris Industries Inc.
  • Page 222 Run / Stop Switch CAN Error U1FFE Abnormal Update Rate 524046 Start Button U1FFD Lost Communication with Front Controls / Drive Mode Request 524067 U0257 Display Interface Module 9941419 R02 - 2018-2024 Indian Scout Service Manual 4.42 © Copyright Polaris Industries Inc.
  • Page 223 Data Erratic, abnormalities , Intermittent, or C103D Check for Bad Rear Wheel Speed Incorrect Airgap and wheel Sensor vibrations Check Signal Line Voltage Above Normal C113D Voltage 9941419 R02 - 2018-2024 Indian Scout Service Manual 4.43 © Copyright Polaris Industries Inc.
  • Page 224 Abnormal Update Rate 513118 U1109 connection to ECM and ABS Check wiring and 61445 Timing Gear Abnormal Update Rate 516121 U1111 connection to Position ECM and ABS 9941419 R02 - 2018-2024 Indian Scout Service Manual 4.44 © Copyright Polaris Industries Inc.
  • Page 225 56-pin ECM connectors should always be closely examined and the path between the sensor and ECM verified if the sensor itself passes the test. 9941419 R02 - 2018-2024 Indian Scout Service Manual 4.45 © Copyright Polaris Industries Inc.
  • Page 226 4. Secure a new panduit strap around the ECM rear connector lock lever and harness. 9941419 R02 - 2018-2024 Indian Scout Service Manual 4.46 © Copyright Polaris Industries Inc.
  • Page 227 ECM to rotate out of retaining bracket. 4. Slide the ECM out of the retaining bracket as shown. 5. Reverse the removal procedure to install. 9941419 R02 - 2018-2024 Indian Scout Service Manual 4.47 © Copyright Polaris Industries Inc.
  • Page 228 TMAP Sensor Replacement 1. Remove the ignition coil assembly and associated bracket. See Ignition Coil Removal / Installation page 10.42. 2. Disconnect vehicle harness from TMAP sensor. 9941419 R02 - 2018-2024 Indian Scout Service Manual 4.48 © Copyright Polaris Industries Inc.
  • Page 229 See ECM Connector Map page 4.36. METER TEST SPECIFICATIONS (±10%) COMPONENT SETTING CONNECTIONS COOLANT TEMPERATURE 30.5 K Ohms +/- 13% @ 25 C (77 OHMS Pin #208 to #215 SENSOR 9941419 R02 - 2018-2024 Indian Scout Service Manual 4.49 © Copyright Polaris Industries Inc.
  • Page 230 (front and rear) for assembly. 10. INSTALLATION is the reverse of the removal procedure. 11. Install new o-ring on each fuel injector and lubricate with engine oil. 9941419 R02 - 2018-2024 Indian Scout Service Manual 4.50 © Copyright Polaris Industries Inc.
  • Page 231 Always install NEW o-rings when removing the fuel rail or injectors. IMPORTANT Verify that the new top and bottom o-rings are installed in the correct position and are lubricated with clean, silicone-free oil. 9941419 R02 - 2018-2024 Indian Scout Service Manual 4.51 © Copyright Polaris Industries Inc.
  • Page 232 Crankshaft Position Sensor: 860 Ohms @ 20°C (68°F) 9941419 R02 - 2018-2024 Indian Scout Service Manual 4.52 © Copyright Polaris Industries Inc.
  • Page 233 6. Remove electronic throttle control and replace gasket 7. Reverse procedure for installation. 8. Torque the throttle body fasteners to specification. TORQUE Throttle Body Fasteners: 88 in-lbs (10 N·m) 9941419 R02 - 2018-2024 Indian Scout Service Manual 4.53 © Copyright Polaris Industries Inc.
  • Page 234 Once the systems is repaired and functioning normally, connect to Digital Wrench to clear active and historic codes. Retest to verify the condition is no longer present. 9941419 R02 - 2018-2024 Indian Scout Service Manual 4.54 © Copyright Polaris Industries Inc.
  • Page 235 Battery Unplug connections - inspect Loose, corroded, or ECM and wiring harness Inspect cylinder head & valves wet connector(s) Valve springs, valve, Valve train problems head 9941419 R02 - 2018-2024 Indian Scout Service Manual 4.55 © Copyright Polaris Industries Inc.
  • Page 236 ECM or Seal intake or exhaust leaks wiring harness Clean air inlet tract and throttle Inlet and Exhaust body Intake tract / Throttle body 9941419 R02 - 2018-2024 Indian Scout Service Manual 4.56 © Copyright Polaris Industries Inc.
  • Page 237 Air temperature sensor Test / Replace TMAP sensor Test / Replace Plugged vent hose Clear Low battery voltage ECM Test batt./Charging system Throttle Pedal Fault Digital Wrench diagnostic 9941419 R02 - 2018-2024 Indian Scout Service Manual 4.57 © Copyright Polaris Industries Inc.
  • Page 238 Attach Battery Charger number, or calibration During Re-Flash, and Re- authorization code Charge Battery When Re- Flash Is Completed Enter Authorization Code Sent With Accessory Kit 9941419 R02 - 2018-2024 Indian Scout Service Manual 4.58 © Copyright Polaris Industries Inc.
  • Page 239 ...........5.32 TROUBLESHOOTING CLUTCH / PRIMARY / SHIFT 9941419 R02 - 2018-2024 Indian Scout Service Manual © Copyright Polaris Industries Inc.
  • Page 240 Manual / • Oil additives of any kind are not recommended by Mechanism Cable Indian Motorcycle. Using oil additives or oil of the Operated wrong viscosity can have a detrimental affect on clutch performance, operation, and service life. Primary Reduction Ratio 1.674 : 1...
  • Page 241 Cable Guide Jam Nut: 48 in-lbs (5 N·m) 7. Adjust cable free play. See Clutch Lever Free Play page 5.4 Inspect the lower cable end for damage or frayed wires. 9941419 R02 - 2018-2024 Indian Scout Service Manual © Copyright Polaris Industries Inc.
  • Page 242 6. Tighten adjuster jam nut to specification. TORQUE Clutch Cable Adjuster Jam Nut: 48 in-lbs (5 N·m) 7. Slide adjuster boot back over adjuster assembly. 9941419 R02 - 2018-2024 Indian Scout Service Manual © Copyright Polaris Industries Inc.
  • Page 243 2. Lubricate shift pedal pivot bushing and all pivots with all-purpose lubricant. IMPORTANT The shift linkage rod must be threaded into each pivot end a minimum of seven complete turns. 9941419 R02 - 2018-2024 Indian Scout Service Manual © Copyright Polaris Industries Inc.
  • Page 244 Do not remove and reposition the shift arm on the shift shaft to adjust gear shift pedal height. Dots on shift shaft and shift arm must be aligned for gears to shift correctly. 9941419 R02 - 2018-2024 Indian Scout Service Manual © Copyright Polaris Industries Inc.
  • Page 245 Primary Cover Primary Cover Gasket Primary Gear Cover Fasteners 9 ft-lbs (12 N·m) Clutch Cable Retaining Bracket Cable Mount Bracket Primary Drive Cover Primary Drive Cover Gasket 9941419 R02 - 2018-2024 Indian Scout Service Manual © Copyright Polaris Industries Inc.
  • Page 246 CLUTCH / PRIMARY / SHIFT Primary Cover Torque Sequence Primary Drive Cover Torque Sequence 9941419 R02 - 2018-2024 Indian Scout Service Manual © Copyright Polaris Industries Inc.
  • Page 247 2 2 0 0 2 2 1 1 + + TORQUE (IF APPLICABLE) ITEM DESCRIPTION Primary Cover Fasteners 9 ft-lbs (12 N·m) Clutch Cable Retaining Bracket Cable Mount Bracket Primary Cover Primary Cover Gasket 9941419 R02 - 2018-2024 Indian Scout Service Manual © Copyright Polaris Industries Inc.
  • Page 248 CLUTCH / PRIMARY / SHIFT 9941419 R02 - 2018-2024 Indian Scout Service Manual 5.10 © Copyright Polaris Industries Inc.
  • Page 249 C C L L U U T T C C H H P P I I N N I I O O N N S S H H A A F F T T C C O O M M P P O O N N E E N N T T S S ITEM DESCRIPTION Primary Cover External E-Clip Washer Pinion Shaft End Bearing Shaft Bearing (Clutch Pinion Shaft) Shaft Seal Clutch Pinion Shaft 9941419 R02 - 2018-2024 Indian Scout Service Manual 5.11 © Copyright Polaris Industries Inc.
  • Page 250 125 ft-lbs (170 N·m) Flat Washer Clutch Friction Disc Clutch Steel Disc Judder Spring Judder Spring Seat Inner Clutch Hub Clutch Washer Bearing Collar Outer Basket Assembly Clutch Spacer 9941419 R02 - 2018-2024 Indian Scout Service Manual 5.12 © Copyright Polaris Industries Inc.
  • Page 251 3. Torque the primary cover fasteners specification following the torque sequence. TORQUE Primary Drive Cover Fasteners: 9 ft-lbs (12 N·m) 6. Remove primary drive cover fasteners , seal and cover assembly 9941419 R02 - 2018-2024 Indian Scout Service Manual 5.13 © Copyright Polaris Industries Inc.
  • Page 252 Check page 2.8. 4. Clean clutch cover and primary drive cover gasket mating surfaces. 5. Install new clutch cover gasket with flat side facing clutch cover 9941419 R02 - 2018-2024 Indian Scout Service Manual 5.14 © Copyright Polaris Industries Inc.
  • Page 253 1. Apply engine oil to the bearings. 2. Temporarily install pinion shaft into primary cover. 3. Turn shaft by hand. Replace bearings that feel rough, notched, or loose. 9941419 R02 - 2018-2024 Indian Scout Service Manual 5.15 © Copyright Polaris Industries Inc.
  • Page 254 5. Remove primary drive cover. See Primary Drive Cover Removal page 5.13. 6. Remove clutch assembly. See Clutch Removal page 5.20. 9941419 R02 - 2018-2024 Indian Scout Service Manual 5.16 © Copyright Polaris Industries Inc.
  • Page 255 14. Inspect shift star for wear. 15. Inspect detent roller arm for wear or damage. 16. Inspect detent roller arm spring for cracks or fatigue. 9941419 R02 - 2018-2024 Indian Scout Service Manual 5.17 © Copyright Polaris Industries Inc.
  • Page 256 6. Install the shift star washer and fastener torque to specification. TORQUE Shift Star Fastener: 88 in-lbs (10 N·m) 9941419 R02 - 2018-2024 Indian Scout Service Manual 5.18 © Copyright Polaris Industries Inc.
  • Page 257 5. Install primary cover. See Primary Drive Cover Installation page 5.13. 6. After installing primary cover, be sure shift shaft returns freely to the centered position after rotating up or down. 9941419 R02 - 2018-2024 Indian Scout Service Manual 5.19 © Copyright Polaris Industries Inc.
  • Page 258 5. Remove clutch nut and flat washer . Discard the stake nut. 6. INSTALLATION: Reverse the removal procedure to install. 9941419 R02 - 2018-2024 Indian Scout Service Manual 5.20 © Copyright Polaris Industries Inc.
  • Page 259 1. Remove the clutch. See Clutch Removal page 5.20. 2. Remove the sleeve from the back side of the clutch assembly. 3. Lift the clutch assembly out of the basket and set aside. 9941419 R02 - 2018-2024 Indian Scout Service Manual 5.21 © Copyright Polaris Industries Inc.
  • Page 260 5.12 or Clutch Assembly (2022+) page NUMBER DESCRIPTION Friction Plate A Friction Plate B Separator Plate A Judder Clutch Seat Judder Clutch Spring Friction Plate C 5. Remove Friction Plate 9941419 R02 - 2018-2024 Indian Scout Service Manual 5.22 © Copyright Polaris Industries Inc.
  • Page 261 12. Inspect clutch springs for cracks or distortion. Clutch Release Rack and Bearing IMPORTANT Clutch rack is serviceable as an assembly only. 13. Inspect clutch rack for broken or damaged teeth. 9941419 R02 - 2018-2024 Indian Scout Service Manual 5.23 © Copyright Polaris Industries Inc.
  • Page 262 3. Install judder spring seat (flat ring), then judder spring. IMPORTANT Judder spring must be installed with concave side facing UP (toward outside of clutch). The tallest edge of spring will be outermost. 9941419 R02 - 2018-2024 Indian Scout Service Manual 5.24 © Copyright Polaris Industries Inc.
  • Page 263 Friction Plate B IMPORTANT If friction plates are new, soak them in clean engine oil for a few minutes before installing. 9. Apply engine oil to hub bearing. 9941419 R02 - 2018-2024 Indian Scout Service Manual 5.25 © Copyright Polaris Industries Inc.
  • Page 264 Pressure Plate Fasteners: 88 in-lbs (10 N·m) 5. Install washer and a new stake nut 6. Lock the crankshaft. See Locking the Crankshaft for Service page 6.6. 9941419 R02 - 2018-2024 Indian Scout Service Manual 5.26 © Copyright Polaris Industries Inc.
  • Page 265 Pressure Plate Fasteners: 88 in-lbs (10 N·m) 9. Install primary cover. See Primary Drive Cover Installation page 5.13. 10. Check engine oil and fill to proper level. 9941419 R02 - 2018-2024 Indian Scout Service Manual 5.27 © Copyright Polaris Industries Inc.
  • Page 266 4. Disconnect the radiator outlet hose at the left engine cover. 5. Disconnect the bypass hose at the left engine cover. 6. Disconnect the stator harness connector. 9941419 R02 - 2018-2024 Indian Scout Service Manual 5.28 © Copyright Polaris Industries Inc.
  • Page 267 88 in-lbs (10 N·m) 6. Connect the stator connector. 7. Fill the cooling system with 50/50 Premix Extended Life Coolant. See Coolant Fill / Bleeding page 3.44 9941419 R02 - 2018-2024 Indian Scout Service Manual 5.29 © Copyright Polaris Industries Inc.
  • Page 268 5. Grasp flywheel assembly lift crankshaft. IMPORTANT Do not allow Loctite® to contact the starter gear bearing. 4. Install woodruff key and install flywheel assembly onto crankshaft. 9941419 R02 - 2018-2024 Indian Scout Service Manual 5.30 © Copyright Polaris Industries Inc.
  • Page 269 180° and re-torque to 129 ft-lbs (170 N·m) 6. Install stator cover assembly. See Stator Cover Installation page 5.29 7. Check engine oil level. See Engine Oil Level Check page 2.8. 9941419 R02 - 2018-2024 Indian Scout Service Manual 5.31 © Copyright Polaris Industries Inc.
  • Page 270 Clutch plate(s) worn, Driven plates and / or warped or distorted drive plates Weak clutch springs Clutch springs Replace Incorrect Clutch Cable Clutch Cable Adjust freeplay 9941419 R02 - 2018-2024 Indian Scout Service Manual 5.32 © Copyright Polaris Industries Inc.
  • Page 271 Adjust or replace Clutch plates bind or drag when Clutch plates / hubs Adjust / repair / replace clutch is disengaged Gear/bearing wear/damage Transmission components Inspect / replace 9941419 R02 - 2018-2024 Indian Scout Service Manual 5.33 © Copyright Polaris Industries Inc.
  • Page 272 CLUTCH / PRIMARY / SHIFT NOTES 9941419 R02 - 2018-2024 Indian Scout Service Manual 5.34 © Copyright Polaris Industries Inc.
  • Page 273 ................6.47 CRANKCASE ASSEMBLY 9941419 R02 - 2018-2024 Indian Scout Service Manual © Copyright Polaris Industries Inc.
  • Page 274 ........... .6.52 TROUBLESHOOTING TRANSMISSION / CRANKSHAFT 9941419 R02 - 2018-2024 Indian Scout Service Manual © Copyright Polaris Industries Inc.
  • Page 275 Case Splitting / Assembly PF-51234-A Tool Clutch Holding Tool PF-51612 Crankshaft Locking Pin PF-52135-A Drive Sprocket Seal Installer PF-51243 Bosch Automotive Service Solutions: 1-800-345- 2233 or https://polaris.service-solutions.com/ 9941419 R02 - 2018-2024 Indian Scout Service Manual © Copyright Polaris Industries Inc.
  • Page 276 Crankshaft End Play (.0019 - .0118") Balance Shaft Journal O.D., Left (Primary 29.969 - 29.979 mm / Side) / Journal O.D., Right 29.943 - 29.953 mm (Cam Side) 9941419 R02 - 2018-2024 Indian Scout Service Manual © Copyright Polaris Industries Inc.
  • Page 277 1.882: 1 Gear Ratio: 3rd Gear 1.500: 1 Gear Ratio: 4th Gear 1.273: 1 Gear Ratio: 5th Gear 1.125: 1 Gear Ratio: 6th Gear (Overdrive) 0.966: 1 9941419 R02 - 2018-2024 Indian Scout Service Manual © Copyright Polaris Industries Inc.
  • Page 278 4. Locate the two holes ( in the illustration), marked “R” for rear piston and “F” for front piston, beneath the primary drive gear. 9941419 R02 - 2018-2024 Indian Scout Service Manual © Copyright Polaris Industries Inc.
  • Page 279 Ball Transmission Output Shaft Ball Balance Shaft Left Bearing Bearing Ball Transmission Input Shaft 2& Oil Deflector Plate Bearing Ball Transmission Input Shaft Water Pump Shaft Bearing 9941419 R02 - 2018-2024 Indian Scout Service Manual © Copyright Polaris Industries Inc.
  • Page 280 TRANSMISSION / CRANKSHAFT CRANKCASE TORQUE PATTERN IMPORTANT Left crankcase bolts in tightening sequence are M8 x 1.25 x 40 all other bolts are M8 x 1.25 x 75. 9941419 R02 - 2018-2024 Indian Scout Service Manual © Copyright Polaris Industries Inc.
  • Page 281 M8 x 1.25 x 60. Torque case bolts to specification following the torque sequence. TORQUE Crankcase Fasteners: 22 ft-lbs (30 N·m) 9941419 R02 - 2018-2024 Indian Scout Service Manual © Copyright Polaris Industries Inc.
  • Page 282 Connecting Rod Assembly — Step 1: 22 ft-lbs (30 N·m) Connecting Rod Fasteners (QTY.4) Step 2: Plus 90 degrees Crankshaft Main (RH) Bearing — Non-Serviceable — 9941419 R02 - 2018-2024 Indian Scout Service Manual 6.10 © Copyright Polaris Industries Inc.
  • Page 283 Transmission Input Shaft 5th Input Gear Flat Washer Retaining Ring 3rd & 4th Input Gear Washer Plain Bushing 6th Input Gear Washer Retaining Ring 2nd Input Gear 9941419 R02 - 2018-2024 Indian Scout Service Manual 6.11 © Copyright Polaris Industries Inc.
  • Page 284 Retaining Ring Flat Washer 4th Output Gear Lock 1T Washer Splined Bushing 2nd Input Gear Plain Bushing Lock 15T Washer Transmission Output Shaft Thrust 15T Washer 9941419 R02 - 2018-2024 Indian Scout Service Manual 6.12 © Copyright Polaris Industries Inc.
  • Page 285 Transmission Input Shaft 5th Input Gear Flat Washer Retaining Ring 3rd & 4th Input Gear Washer Plain Bushing 6th Input Gear Washer Retaining Ring 2nd Input Gear 9941419 R02 - 2018-2024 Indian Scout Service Manual 6.13 © Copyright Polaris Industries Inc.
  • Page 286 Transmission Input Shaft Bushing 5th Input Gear Flat Washer Retaining Ring 3rd & 4th Input Gear Washer Plain Bushing 6th Input Gear Washer Retaining Ring 2nd Input Gear 9941419 R02 - 2018-2024 Indian Scout Service Manual 6.14 © Copyright Polaris Industries Inc.
  • Page 287 5th Output Gear 6th Output Gear Retaining Ring Retaining Ring Flat Washer Lock 1T Washer 4th Output Gear 2nd Input Gear Splined Bushing Transmission Output Shaft 9941419 R02 - 2018-2024 Indian Scout Service Manual 6.15 © Copyright Polaris Industries Inc.
  • Page 288 Retaining Ring Flat Washer 5th Output Gear Lock 1T Washer Retaining Ring Bushing 2nd Input Gear Flat Washer 4th Output Gear Transmission Output Shaft Splined Bushing 9941419 R02 - 2018-2024 Indian Scout Service Manual 6.16 © Copyright Polaris Industries Inc.
  • Page 289 Input Shaft Spacer Flat Washer Retaining Ring (External 28mm) 3rd & 4th Input Gear Washer Plain Bushing 6th Input Gear Washer Retaining Ring 2nd Input Gear 9941419 R02 - 2018-2024 Indian Scout Service Manual 6.17 © Copyright Polaris Industries Inc.
  • Page 290 Flat Washer 4th Output Gear Splined Bushing 3rd Output Gear 6th Output Gear Retaining Ring Flat Washer 1TH 2nd Output Gear Plain Bushing Transmission Output Shaft 9941419 R02 - 2018-2024 Indian Scout Service Manual 6.18 © Copyright Polaris Industries Inc.
  • Page 291 Input Shaft Spacer Flat Washer Retaining Ring (External 28mm) 3rd & 4th Input Gear Washer Plain Bushing 6th Input Gear Washer Retaining Ring 2nd Input Gear 9941419 R02 - 2018-2024 Indian Scout Service Manual 6.19 © Copyright Polaris Industries Inc.
  • Page 292 Flat Washer 4th Output Gear Splined Bushing 3rd Output Gear Retaining Ring Flat Washer 1TH 6th Output Gear Retaining Ring Flat Washer 1TH 2nd Output Gear 9941419 R02 - 2018-2024 Indian Scout Service Manual 6.20 © Copyright Polaris Industries Inc.
  • Page 293 TRANSMISSION / CRANKSHAFT ITEM DESCRIPTION Plain Bushing Transmission Output Shaft 9941419 R02 - 2018-2024 Indian Scout Service Manual 6.21 © Copyright Polaris Industries Inc.
  • Page 294 Shift Fork, 1st and 4th Shift Fork, 5th & 6th Shift Fork, 2nd & 3rd Gear, 6th Output Gear, 3rd & 4th Input Gear, 5th Output Shift Drum 9941419 R02 - 2018-2024 Indian Scout Service Manual 6.22 © Copyright Polaris Industries Inc.
  • Page 295 Balance shaft Snap-Ring (Inner) - Non-Serviceable Balance Shaft Gear (Inner) - Non-Servicable Pre-Load Springs - Non-Serviceable Balance Shaft Gear (Outer) - Non-Serviceable Balance Shaft Balance Shaft Retaining Key 9941419 R02 - 2018-2024 Indian Scout Service Manual 6.23 © Copyright Polaris Industries Inc.
  • Page 296 G G E E A A R R T T R R A A I I N N 1st Gear 4th Gear 2nd Gear 5th Gear 3rd Gear 6th Gear 9941419 R02 - 2018-2024 Indian Scout Service Manual 6.24 © Copyright Polaris Industries Inc.
  • Page 297 Bearings should run smooth and quiet and shaft should be a snug fit in bearings. 10. Visually inspect bearings for damage. 9941419 R02 - 2018-2024 Indian Scout Service Manual 6.25 © Copyright Polaris Industries Inc.
  • Page 298 See Transmission Installation page 6.46. 7. Assemble the crankcase. See Crankcase Assembly page 6.47 8. Rotate the engine to verify smooth operation and install in motorcycle chassis. 9941419 R02 - 2018-2024 Indian Scout Service Manual 6.26 © Copyright Polaris Industries Inc.
  • Page 299 5. Lift and rotate the starter crank drive gear or damage. remove from one-way clutch on flywheel 6. Replace any worn or damaged components. 9941419 R02 - 2018-2024 Indian Scout Service Manual 6.27 © Copyright Polaris Industries Inc.
  • Page 300 5. Install the stator cover. See Stator Cover Installation page 5.29. 6. Check engine oil and fill to proper level. See Engine Oil Level Check page 2.8. 9941419 R02 - 2018-2024 Indian Scout Service Manual 6.28 © Copyright Polaris Industries Inc.
  • Page 301 Powertrain Management page 4.15. IMPORTANT Collect the two switch contact pins and springs from the end of the shift drum so they do not get lost. 9941419 R02 - 2018-2024 Indian Scout Service Manual 6.29 © Copyright Polaris Industries Inc.
  • Page 302 30. Using a soft-faced mallet, work around the seam of the engine cases tapping lightly to release the sealed bond. 9941419 R02 - 2018-2024 Indian Scout Service Manual 6.30 © Copyright Polaris Industries Inc.
  • Page 303 3. Lift both of the shift fork rails out of the crankcase just enough so the ends clear the crankcase bores. Rotate rails and forks away from the shift drum. 9941419 R02 - 2018-2024 Indian Scout Service Manual 6.31 © Copyright Polaris Industries Inc.
  • Page 304 Gear, 3rd & 4th - Input Retaining Ring, External Washer, Flat - 28 x 35 Gear, 5th - Input Bushing 28.015 - 28.035 mm Shaft, Input & 1st Gear 9941419 R02 - 2018-2024 Indian Scout Service Manual 6.32 © Copyright Polaris Industries Inc.
  • Page 305 Gear, 4th - Output 31.015 - 31.030 mm Gear, 5th - Output Washer, Flat - 24 x 35 Gear, 1st - Output 24.015 - 24.0.35 mm Washer, Flat 9941419 R02 - 2018-2024 Indian Scout Service Manual 6.33 © Copyright Polaris Industries Inc.
  • Page 306 Replace the bearing if it is loose in the bore, or if any side play is detected. 9941419 R02 - 2018-2024 Indian Scout Service Manual 6.34 © Copyright Polaris Industries Inc.
  • Page 307 The bearing cap and connecting rod must be assembled in the same direction as it was removed using the same bolt. 9941419 R02 - 2018-2024 Indian Scout Service Manual 6.35 © Copyright Polaris Industries Inc.
  • Page 308 2. Remove bearings and install caps on connecting rods. Be sure mating surfaces of rod and cap are clean. 9941419 R02 - 2018-2024 Indian Scout Service Manual 6.36 © Copyright Polaris Industries Inc.
  • Page 309 5. If service limits are exceeded, install new rod bearings and recheck oil clearance. 6. If service limits are still exceeded, determine if crankshaft or connecting rods need to be replaced. 9941419 R02 - 2018-2024 Indian Scout Service Manual 6.37 © Copyright Polaris Industries Inc.
  • Page 310 2. To determine which bearing to use, look at the color code on the left crankshaft counterweight “R” for Red or “W” for White. The letter will be etched onto the outer surface of the counterweight. 9941419 R02 - 2018-2024 Indian Scout Service Manual 6.38...
  • Page 311 RED (“R” Stamp) Blue ( - 027 ) RED Paint Mark (“R” Stamp) WHITE (“W” Stamp Orange (- 159 ) 1.413 - 1.419 mm or not marked) 9941419 R02 - 2018-2024 Indian Scout Service Manual 6.39 © Copyright Polaris Industries Inc.
  • Page 312 (0.0014 – 0.0023 in) RED Paint Mark (“R” Stamp) RED (“R” Stamp) Yellow (- 002) RED Paint Mark (“R” Stamp) WHITE (“W” Stamp Black (- 003) or not marked) 9941419 R02 - 2018-2024 Indian Scout Service Manual 6.40 © Copyright Polaris Industries Inc.
  • Page 313 2. Measure width of connecting rods at big end. 5. Measure O.D. of main bearing journals. 3. Visually inspect all bearing journals for scoring, damage or excessive wear. 9941419 R02 - 2018-2024 Indian Scout Service Manual 6.41 © Copyright Polaris Industries Inc.
  • Page 314 Step 1: 22 ft-lbs (30 N·m)Step 2: Plus 90 degrees in crankcase. 7. Check that the connecting rods rotate smoothly and freely on crankshaft journal. 9941419 R02 - 2018-2024 Indian Scout Service Manual 6.42 © Copyright Polaris Industries Inc.
  • Page 315 Assembly View page 3.33. 6. Install front scavenge oil inlet screen assembly with a new o-ring . TORQUE Scavenge Inlet Tube Fastener: 88 in-lbs (10 N·m) 9941419 R02 - 2018-2024 Indian Scout Service Manual 6.43 © Copyright Polaris Industries Inc.
  • Page 316 5. Install pressure lubrication pump oil pickup screen with a new o-ring and torque fastener to specification. TORQUE Oil Pump Pickup Screen Fastener: 88 in-lbs (10 N·m) 9941419 R02 - 2018-2024 Indian Scout Service Manual 6.44 © Copyright Polaris Industries Inc.
  • Page 317 5. Place crankshaft into right crankcase half. 6. Align crankshaft and balance shaft timing marks 7. Remove the split alignment tool installed as part of step 1. 9941419 R02 - 2018-2024 Indian Scout Service Manual 6.45 © Copyright Polaris Industries Inc.
  • Page 318 7. Rotate shift rails away from shift drum bore and install shift drum 8. Rotate shift drum to align proper grooves with forks. 9. Move shift fork pins into drum grooves and seat rails. 9941419 R02 - 2018-2024 Indian Scout Service Manual 6.46 © Copyright Polaris Industries Inc.
  • Page 319 3. Check to be sure that alignment dowel pins and oil pipes, etc. are in place. 4. Remove the drive sprocket spacer and o-ring from the LH crankcase prior to installation. 9941419 R02 - 2018-2024 Indian Scout Service Manual 6.47 © Copyright Polaris Industries Inc.
  • Page 320 6. Spread sealant into a thin even layer on entire case mating surface. Be sure all areas are covered. IMPORTANT DO NOT ALLOW SEALANT TO DRY. CONTINUE ASSEMBLY UNTIL CASES ARE SEALED AND ALL BOLTS ARE TIGHT. 9941419 R02 - 2018-2024 Indian Scout Service Manual 6.48 © Copyright Polaris Industries Inc.
  • Page 321 15. Install the balance shaft driven gear and drive gear. See Balance Shaft Installation page 6.25. 16. Install the scavenge oil pump. See Scavenge Oil Pump Installation page 3.39 9941419 R02 - 2018-2024 Indian Scout Service Manual 6.49 © Copyright Polaris Industries Inc.
  • Page 322 24. Install the primary cover. See Primary Drive Cover Installation page 5.13. 25. Install the stator cover. See Stator Cover Installation page 5.29 26. Install engine in frame. See Engine Installation page 3.23. 9941419 R02 - 2018-2024 Indian Scout Service Manual 6.50 © Copyright Polaris Industries Inc.
  • Page 323 Use the following procedure to install the stake nuts correctly: 1. Clean threads on shaft so there is no oil or contaminants. 2. Thread NEW stake nut onto shaft finger tight. 9941419 R02 - 2018-2024 Indian Scout Service Manual 6.51 © Copyright Polaris Industries Inc.
  • Page 324 Refer to Engine / Cooling / Exhaust Chapter (Lubrication / Cooling) Cam Drive Cam Chain, Cam Refer to Engine / Cooling Sprocket / Exhaust Chapter (Cylinder Head / Valves) 9941419 R02 - 2018-2024 Indian Scout Service Manual 6.52 © Copyright Polaris Industries Inc.
  • Page 325 Shift Forks Bent or Distorted Shift Shift Fork Rails Replace shift fork rails Fork Rails Worn Engagement Dogs Transmission Gears Replace necessary parts on Transmission Gears 9941419 R02 - 2018-2024 Indian Scout Service Manual 6.53 © Copyright Polaris Industries Inc.
  • Page 326 TRANSMISSION / CRANKSHAFT NOTES 9941419 R02 - 2018-2024 Indian Scout Service Manual 6.54 © Copyright Polaris Industries Inc.
  • Page 327 ..............7.18 FRAME REMOVAL / INSTALLATION 9941419 R02 - 2018-2024 Indian Scout Service Manual © Copyright Polaris Industries Inc.
  • Page 328 S S P P E E C C I I A A L L T T O O O O L L S S PART NUMBER TOOL DESCRIPTION PV-49955 Body Panel Tool Kit Bosch Automotive Service Solutions: 1-800-345- 2233 or https://polaris.service-solutions.com/ 9941419 R02 - 2018-2024 Indian Scout Service Manual © Copyright Polaris Industries Inc.
  • Page 329 F F E E N N D D E E R R C C O O M M P P O O N N E E N N T T S S TORQUE ITEM DESCRIPTION Fender Fasteners (front) (QTY.4) 18 ft-lbs (24 N·m) Fender Fasteners (rear) (QTY.4) 18 ft-lbs (24 N·m) 9941419 R02 - 2018-2024 Indian Scout Service Manual © Copyright Polaris Industries Inc.
  • Page 330 F F E E N N D D E E R R C C O O M M P P O O N N E E N N T T S S TORQUE ITEM DESCRIPTION Fender Fasteners (front) (QTY.4) 18 ft-lbs (24 N·m) Fender Fasteners (rear) (QTY.4) 18 ft-lbs (24 N·m) 9941419 R02 - 2018-2024 Indian Scout Service Manual © Copyright Polaris Industries Inc.
  • Page 331 Cowl Body — 35 in-lbs (4 N·m) Lower Cowl Mount Fastener — Lower Cowl Mount Upper Cowl Mount — Upper Cowl Mount Fastener 88 in-lbs (10 N·m) 9941419 R02 - 2018-2024 Indian Scout Service Manual © Copyright Polaris Industries Inc.
  • Page 332 Uni-Tool Pouch Fastener — Uni-Tool Pouch — Seat Closeout 96 in-lbs (11 N·m) Seat Closeout Fastener — Seat Closeout Bracket 18 ft-lbs (24 N·m) Seat Closeout Bracket Fastener 9941419 R02 - 2018-2024 Indian Scout Service Manual © Copyright Polaris Industries Inc.
  • Page 333 35 ft-lbs (47 N·m) Mid Cast Frame to Backbone Fastener 9th (Right Front) 10th (Right Rear) 11th (Right Front) Backbone to Front Frame Nut 12th (Right Rear) Nut (QTY.3) 9941419 R02 - 2018-2024 Indian Scout Service Manual © Copyright Polaris Industries Inc.
  • Page 334 Footpeg Fasteners (passenger) 16 ft-lbs (22 N·m) Footpeg Fasteners (driver) 35 ft-lbs (47 N·m) Brake Pedal Spring Fastener 80 in-lbs (9 N·m) Footpeg Shoulder Fasteners 50 in-lbs (68 N·m) 9941419 R02 - 2018-2024 Indian Scout Service Manual © Copyright Polaris Industries Inc.
  • Page 335 4. Torque driver foot peg bracket bolts to specification. TORQUE Footpeg Fasteners (driver): 35 ft-lbs (47 N·m) TORQUE Shift Rod Fastener: 80 in-lbs (9 N·m) 9941419 R02 - 2018-2024 Indian Scout Service Manual © Copyright Polaris Industries Inc.
  • Page 336 3. INSTALLATION is performed by reversing the removal procedure. 4. Torque passenger foot peg bracket bolts specification. TORQUE Passenger Foot Peg Bolts: 16 ft-lbs (22 N·m) 9941419 R02 - 2018-2024 Indian Scout Service Manual 7.10 © Copyright Polaris Industries Inc.
  • Page 337 B B O O B B B B E E R R T T W W E E N N T T Y Y 1. Remove seat fasteners 9941419 R02 - 2018-2024 Indian Scout Service Manual 7.11 © Copyright Polaris Industries Inc.
  • Page 338 18 ft-lbs (24 N·m) 3. Turn the handlebar all the way to the left and right to verify proper operation and freedom of movement. 9941419 R02 - 2018-2024 Indian Scout Service Manual 7.12 © Copyright Polaris Industries Inc.
  • Page 339 2. Remove two bolts from both sides of the fender. 3. Lift the fender off of the motorcycle. CAUTION Be careful not to damage painted surfaces. 9941419 R02 - 2018-2024 Indian Scout Service Manual 7.13 © Copyright Polaris Industries Inc.
  • Page 340 5. Torque fender fasteners to specification. TORQUE TORQUE Upper Cowl Mount Fastener: 88 in-lbs (10 N·m) Fender Fasteners (rear): 18 ft-lbs (24 N·m) 6. Install seat. 9941419 R02 - 2018-2024 Indian Scout Service Manual 7.14 © Copyright Polaris Industries Inc.
  • Page 341 Instrument Panel Fasteners: 16 in-lbs (2 N·m) 3. Lift instrument panel and disconnect the USB electrical connector. 4. Disconnect the USB lock collar from the USB 9941419 R02 - 2018-2024 Indian Scout Service Manual 7.15 © Copyright Polaris Industries Inc.
  • Page 342 1. Remove two fasteners securing wire harness cover. 2. Installation is performed by reversing the removal procedure. TORQUE Wire Harness Cover Fasteners: 88 in-lbs (10 N·m) 9941419 R02 - 2018-2024 Indian Scout Service Manual 7.16 © Copyright Polaris Industries Inc.
  • Page 343 1. Remove the thermostat cover fasteners 2. Remove the thermostat cover 3. Installation is reverse of removal. 4. Torque fasteners to specification. TORQUE Thermostat Cover Fasteners: 96 in-lbs (11 N·m) 9941419 R02 - 2018-2024 Indian Scout Service Manual 7.17 © Copyright Polaris Industries Inc.
  • Page 344 10. Remove the rear fender. See Rear Fender Removal page 7.13. 11. Remove the rear swingarm. See Swingarm Removal page 8.88. 12. Remove any electrical harness clips to the frame. 9941419 R02 - 2018-2024 Indian Scout Service Manual 7.18 © Copyright Polaris Industries Inc.
  • Page 345 4. Install the airbox if previously removed. See Air Box Removal page 3.15. 5. Install RH frame backbone and LH frame backbone on the midcast frames. 9941419 R02 - 2018-2024 Indian Scout Service Manual 7.19 © Copyright Polaris Industries Inc.
  • Page 346 4.27. Subframe to Midframe Fastener (rear): 21. Connect battery cables. 35 ft-lbs (47 N·m) 22. Install seat assembly. See Seat Removal / Installation page 7.11. 9941419 R02 - 2018-2024 Indian Scout Service Manual 7.20 © Copyright Polaris Industries Inc.
  • Page 347 REAR WHEEL & SUSPENSION ................8.55 9941419 R02 - 2018-2024 Indian Scout Service Manual...
  • Page 348 ................8.88 SWINGARM REMOVAL 9941419 R02 - 2018-2024 Indian Scout Service Manual © Copyright Polaris Industries Inc.
  • Page 349 ................8.104 TROUBLESHOOTING TIRES 9941419 R02 - 2018-2024 Indian Scout Service Manual © Copyright Polaris Industries Inc.
  • Page 350 • Refer to Steering / Suspension Chapter for TIRE REMOVAL, REPAIR, & BALANCING • Refer to Brakes Chapter for BRAKE SYSTEM service and repairs. 9941419 R02 - 2018-2024 Indian Scout Service Manual © Copyright Polaris Industries Inc.
  • Page 351 Fork Oil Capacity (per leg, dry) Scout / Scout Bobber Left-Hand (PN: Oil level must be measured 1824582): 277 cc Set Level and adjusted to Right-Hand (PN: specification. 1824583): 273 cc 9941419 R02 - 2018-2024 Indian Scout Service Manual © Copyright Polaris Industries Inc.
  • Page 352 If steering binds, feels rough or uneven, or if movement is detected at steering stem, adjust or replace steering head bearings as necessary. 9941419 R02 - 2018-2024 Indian Scout Service Manual © Copyright Polaris Industries Inc.
  • Page 353 35 in-lbs (4 N·m) Tighten Top Fastener First 97 in-lbs (11 N·m) IMPORTANT Clutch Perch Clamp Fastener Torque the Clutch Perch upper fastener first and the bottom fastener second. 9941419 R02 - 2018-2024 Indian Scout Service Manual © Copyright Polaris Industries Inc.
  • Page 354 96 in-lbs (11 N·m) IMPORTANT Master Cylinder Torque the Master Cylinder Clamp Fastener Clamp upper fastener first and the bottom fastener second. Throttle Grip Ridge goes toward rider. 9941419 R02 - 2018-2024 Indian Scout Service Manual © Copyright Polaris Industries Inc.
  • Page 355 72 ft-lbs (97 N·m) Steering Stem Nut (top) See Tightening Procedure Outlined in this Chapter 16 in-lbs (2 N·m) Instrument Cluster Fasteners Tighten Front Bolts First, then Rear 9941419 R02 - 2018-2024 Indian Scout Service Manual © Copyright Polaris Industries Inc.
  • Page 356 Sealed Bearing Steering Lock Steering Lock Fastener 80 in-lbs (9 N·m) 18 ft-lbs (24 N·m) Fork Triple Clamp Fasteners (Lower) See Tightening Procedure Outlined in this Chapter 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.10 © Copyright Polaris Industries Inc.
  • Page 357 F F R R O O N N T T F F O O R R K K C C O O M M P P O O N N E E N N T T S S ( ( S S C C O O U U T T S S I I X X T T Y Y / / B B O O B B B B E E R R S S I I X X T T Y Y ) ) 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.11...
  • Page 358 Dust Seal Fork Cap 16 ft-lbs (22 N·m) Spacer Washer Spring Cylinder Assembly Oil Lock Inner Fork Tube Bushing Packing Fork Cartridge Fastener 17 ft-lbs (23 N·m) 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.12 © Copyright Polaris Industries Inc.
  • Page 359 Oil Seal Stopper Ring Dust Seal Spring 12 ft-lbs (16 N·m) Fork Lock Nut Fork Cap 16 ft-lbs (22 N·m) O-Ring Fork Cartridge Fastener 17 ft-lbs (23 N·m) 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.13 © Copyright Polaris Industries Inc.
  • Page 360 F F R R O O N N T T F F O O R R K K C C O O M M P P O O N N E E N N T T S S ( ( S S C C O O U U T T R R O O G G U U E E ) ) 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.14...
  • Page 361 Dust Seal Fork Cap 16 ft-lbs (22 N·m) Spacer Washer Spring Cylinder Assembly Oil Lock Inner Fork Tube Bushing Packing Fork Cartridge Fastener 17 ft-lbs (23 N·m) 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.15 © Copyright Polaris Industries Inc.
  • Page 362 TORQUE (IF APPLICABLE) ITEM DESCRIPTION Outer Bearing Spacer Wheel Bearing Inner Bearing Spacer Brake Disc Ring Tone ABS Brake Disc Fasteners (QTY.5) 19 ft-lbs (26 N·m) 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.16 © Copyright Polaris Industries Inc.
  • Page 363 4. Remove Right hand Switch Cube screws . Re- move Switch Cube. 5. Remove Master Cylinder screws . Place Brake as- sembly in position that allows hose not to be stressed. 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.17 © Copyright Polaris Industries Inc.
  • Page 364 1. Loosen jam nuts to stop of the shaft. 2. Remove mirror from perch. INSTALLATION 1. Loosen jam nuts to stop of the shaft by hand to expose as much thread as possible. 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.18 © Copyright Polaris Industries Inc.
  • Page 365 5. Adjust the mirror heads to proper viewing angle and clean mirrors. TORQUE Mirror Bolt: 30 ft-lbs (41 N·m) 2. Adjust the mirror heads to proper viewing angle and clean mirrors. 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.19 © Copyright Polaris Industries Inc.
  • Page 366 7. Note routing of clutch cable through frame. 8. Remove the clutch cable. 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.20 © Copyright Polaris Industries Inc.
  • Page 367 2. Remove the front fender. See Front Fender 18 ft-lbs (24 N·m)Tighten each screw once after Removal page 7.12. initial torque 8. Install front fender. See Front Fender Installation page 7.12. 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.21 © Copyright Polaris Industries Inc.
  • Page 368 See Service Specifications page 8.5. 4. Visually inspect wheel for cracks. 5. Replace wheel if it fails visual or measured inspection. Do not attempt to straighten cast or wheels. 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.22 © Copyright Polaris Industries Inc.
  • Page 369 12. Install the brake discs. See Brake Disc Removal / Installation page 8.22. 13. Install the front wheel. See Front Wheel Removal / Installation page 8.21. 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.23 © Copyright Polaris Industries Inc.
  • Page 370 Do not operate the front brake lever with the calipers or wheel removed. 3. Remove front brake calipers and support them so they do not hang by brake hoses. See Front Caliper Service page 9.37. 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.24 © Copyright Polaris Industries Inc.
  • Page 371 WARNING Wear eye / face protection. Be sure spring is engaged properly with pegs of tool as you compress the spring in the following steps. 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.25 © Copyright Polaris Industries Inc.
  • Page 372 (4) as required until fork cap is captive in socket. 10. Pour fork oil out of tube assembly. 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.26 © Copyright Polaris Industries Inc.
  • Page 373 17. Remove Oil Seal. 13. Tip fork upside down and slide Cylinder Assembly out of fork tube along with Oil Lock 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.27 © Copyright Polaris Industries Inc.
  • Page 374 STEERING / SUSPENSION 18. Remove Washer. 19. Remove Slide 20. Remove the lower bushing from the inner tube. 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.28 © Copyright Polaris Industries Inc.
  • Page 375 UP. WARNING Wear eye / face protection. Be sure spring is engaged properly with pegs of tool as you compress the spring in the following steps. 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.29 © Copyright Polaris Industries Inc.
  • Page 376 4. Adjust the length of spring compressor by turning drive bolt. Adjust the fork so that holding tools is holding on 3rd or 4th wrap of the spring. 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.30 © Copyright Polaris Industries Inc.
  • Page 377 For complete fork disassembly proceed to Cartridge Removal / Step Cartridge Removal 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.31 © Copyright Polaris Industries Inc.
  • Page 378 The following procedure requires the use of Fork Spring Compressor (PV-49463) and Fork Spring Compressor Adapter/Cartridge Tool (PF-51664-2). NOTICE Refer to appropriate Front Fork Exploded View. Clean fork tubes before disassembly. 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.32 © Copyright Polaris Industries Inc.
  • Page 379 WARNING Wear eye / face protection. Be sure spring is engaged properly with pegs of tool as you compress the spring in the following steps. 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.33 © Copyright Polaris Industries Inc.
  • Page 380 13. Tip fork upside down and slide Cylinder Assembly out of fork tube along with Oil Lock 10. Pour fork oil out of tube assembly. 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.34 © Copyright Polaris Industries Inc.
  • Page 381 16. Push inner and outer tube together, then pull apart quickly to produce a slide hammer motion to remove the inner tube. 17. Remove Oil Seal. 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.35 © Copyright Polaris Industries Inc.
  • Page 382 5. Visually inspect the damper rod piston ring Replace component if scoring, deep scratches and/ or excessive wear is noted. 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.36 © Copyright Polaris Industries Inc.
  • Page 383 5. Lubricate the surface of the inner fork tube and fork tube. slide backing washer and new oil seal onto fork tube. 6. Insert fork tube in fork leg. 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.37 © Copyright Polaris Industries Inc.
  • Page 384 13. Install a new cylinder screw and a new crush washer Cylinder Installation 10. Be sure screw threads in bottom of Cylinder Assembly are clean and not damaged. 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.38 © Copyright Polaris Industries Inc.
  • Page 385 19. Mount fork assembly upright in a soft jawed vise by brake caliper mounts on slider. 20. Install Spring into fork tube. 24. Rotate outer tube to start cap. Use care to avoid thread damage. 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.39 © Copyright Polaris Industries Inc.
  • Page 386 4. With upper bushing, lower bushing, washer, and oil seal installed on the inner tube, insert the inner fork tube in outer fork tube. 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.40 © Copyright Polaris Industries Inc.
  • Page 387 1. Clamp the outer tube in a vise using soft jaws or towel as shown. IMPORTANT Ensure that when the seal is installed, the top of the seal is below the retaining ring groove. 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.41 © Copyright Polaris Industries Inc.
  • Page 388 Repeat this procedure until air is bled from oil. 4. Prevent the fork cartridge cylinder from turning by inserting Fork Cartridge Holding Tool PF-52937 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.42 © Copyright Polaris Industries Inc.
  • Page 389 7. Install the Fork Assembly in the Fork Spring Compressor (PV-49463) as outlined for disassembly. 8. Fully extend the damping rod using the Damping Rod Holding Tool PV-49453. 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.43 © Copyright Polaris Industries Inc.
  • Page 390 Cap to Damping Rod : specification. Until Fully Seated TORQUE Fork Cap: 12. Loosen the fork compressor until there is no longer 16 ft-lbs (22 N·m) tension on the assembly. 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.44 © Copyright Polaris Industries Inc.
  • Page 391 IMPORTANT Install oil seal with markings facing UP (toward top of 8. Install a new retaining ring fork tube. tube and retaining ring). 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.45 © Copyright Polaris Industries Inc.
  • Page 392 17. Tip fork leg at an angle to reduce air bubbles. Slowly add the correct amount of Indian Motorcycle fork oil. Reference Service Specifications page 8.5. 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.46 © Copyright Polaris Industries Inc.
  • Page 393 26. Tighten fork cap to outer tube. Torque to specification. TORQUE Fork Cap: 16 ft-lbs (22 N·m) 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.47 © Copyright Polaris Industries Inc.
  • Page 394 / fork operation. 3. Torque the bottom bolt on the lower triple clamp 4. Torque the top bolt on the lower triple clamp 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.48 © Copyright Polaris Industries Inc.
  • Page 395 3. Remove front wheel. See Front Wheel Removal / Installation page 8.21. 4. Remove Speedometer assembly. 5. Remove Headlight assembly. 6. Remove the handlebar / riser assembly. See Handlebar Removal / Installation page 8.17. 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.49 © Copyright Polaris Industries Inc.
  • Page 396 12. Remove lower triple clamp, with steering stem, and lower bearing (outer race will remain in head tube). 13. Inspect bearings and bearing races. 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.50 © Copyright Polaris Industries Inc.
  • Page 397 9. Loosen adjuster nut 90 degrees (1/4 turn) so the reference mark on frame is aligned with the next one of the four slots on the stem nut. 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.51 © Copyright Polaris Industries Inc.
  • Page 398 14. Verify fork tube height in upper triple clamp. The top of the fork cap should be flush with the top of the upper triple clamp. 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.52 © Copyright Polaris Industries Inc.
  • Page 399 Front Wheel Oscillates (Wobbles) Bent Front Rim Replace Damaged Front Wheel Bearings Replace Damaged or Incorrect Tire Replace Loose Axle Front Wheel Oscillates (Wobbles) Torque to specification 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.53 © Copyright Polaris Industries Inc.
  • Page 400 Replace Front Axle Bent Replace Brake Dragging Repair as Necessary (Hydraulic or Mechanical Problem) Brake Dragging (Bent Disc) Replace Improper Assembly After Repairs Correct as Necessary 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.54 © Copyright Polaris Industries Inc.
  • Page 401 • Refer to Maintenance Chapter for maintenance of rear wheel & suspension components, and suspension ride height adjustment. 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.55 © Copyright Polaris Industries Inc.
  • Page 402 Ride – Ride Height Models Height Measurement procedure Scout / Scout 365 lbs / in Sixty Spring – Rate Scout Bobber 430 lbs / in 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.56 © Copyright Polaris Industries Inc.
  • Page 403 (weepage or misting) and a shock that has a leak. Below are some images to help determine what is normal and what could be identified as a bad shock. MISTING OR WEEPAGE LEAKAGE 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.57 © Copyright Polaris Industries Inc.
  • Page 404 2. If any damage is found, belt should be replaced. IMPORTANT Adjust drive belt tension at intervals in accordance with the Periodic Maintenance Interval Chart. See Periodic Maintenance Interval Table page 2.4. 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.58 © Copyright Polaris Industries Inc.
  • Page 405 New drive systems (new vehicle or when belt and sprockets are replaced) should be set to the tight side of the specification and inspected after the first 500 miles (800 km). 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.59 © Copyright Polaris Industries Inc.
  • Page 406 Specification Sonic Tension Meter Span 646.98 mm Belt Width 22 mm 8.4 g/mm Belt Mass Constant Tension 48 Hz (± 2 Hz) Scout / Scout Sixty 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.60 © Copyright Polaris Industries Inc.
  • Page 407 2. Make note of adjuster locations 3. Raise the rear of the motorcycle so the rear tire can be freely rotated. 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.61 © Copyright Polaris Industries Inc.
  • Page 408 13. Pump rear brake pedal several times to reset brake pad distance. 14. Verify wheel rotates smoothly and freely without drag when brake pedal is released. 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.62 © Copyright Polaris Industries Inc.
  • Page 409 Side-stand Pivot Fastener: 35 ft-lbs (47 N·m) 5. Replace side-stand if it is bent. Do not attempt to 3. Closely inspect drive belt condition. straighten side-stand. 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.63 © Copyright Polaris Industries Inc.
  • Page 410 10. Swing side-stand to the extended position to align bolt hole and install bolt and nut. 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.64 © Copyright Polaris Industries Inc.
  • Page 411 5. Rotate rear wheel and inspect for smooth rotation of rear wheel bearings. If roughness or unusual sounds are detected, inspect rear wheel bearings, belt tension and alignment, and brake pads. 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.65 © Copyright Polaris Industries Inc.
  • Page 412 Preload Adjustment) for adjustment procedure. SHOCK PRELOAD LENGTH 282 mm (from shock mount bolts center- to-center) SHOCK PRELOAD LENGTH 278 mm (from shock mount bolts center- to-center) 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.66 © Copyright Polaris Industries Inc.
  • Page 413 INCREASE preload (firm) or counter-clockwise to DECREASE preload (softer). 6. Recheck the preload measurement after adjusting. 7. Tighten the lock nut securely against the adjuster nut. 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.67 © Copyright Polaris Industries Inc.
  • Page 414 (weepage or misting) and a shock that has a leak. Below are some images to help determine what is normal and what could be identified as a bad shock. MISTING OR WEEPAGE LEAKAGE 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.68 © Copyright Polaris Industries Inc.
  • Page 415 Ball Bearing Retaining Ring Washer Fastener Washer Shock ASM Shock Fastener (upper) 65 ft-lbs (88 N·m) Shock Fastener (lower) 65 ft-lbs (88 N·m) Rear Axle Indicator Plate 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.69 © Copyright Polaris Industries Inc.
  • Page 416 STEERING / SUSPENSION TORQUE (IF APPLICABLE) ITEM DESCRIPTION Axle Adjustment Nuts Axle Adjuster Swing Arm ASM Axle Nut (rear) 65 ft-lbs (88 N·m) E-Clip Ring 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.70 © Copyright Polaris Industries Inc.
  • Page 417 Swingarm pivot Shaft Swingarm Pivot Cover Washer Shock ASM Shock Fastener (upper) 65 ft-lbs (88 N·m) Shock Fastener (lower) 65 ft-lbs (88 N·m) Axle Adjustment Plate 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.71 © Copyright Polaris Industries Inc.
  • Page 418 STEERING / SUSPENSION TORQUE (IF APPLICABLE) ITEM DESCRIPTION Axle Adjustment Nuts Axle Adjuster Axle Nut (rear) 65 ft-lbs (88 N·m) Swingarm 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.72 © Copyright Polaris Industries Inc.
  • Page 419 ABS Ring (If Equipped) Axle Spacer Bearing Seal Wheel Bearing Brake Rotor Rear Wheel Bearing Spacer Damper Outer Bearing Spacer Bearing Sprocket Sprocket Bearing Spacer Retaining Ring 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.73 © Copyright Polaris Industries Inc.
  • Page 420 D D R R I I V V E E B B E E L L T T R R E E M M O O V V A A L L are tight. IMPORTANT 2. Install drive belt with the Indian Motorcycle script situated so that it reads correctly when viewed If belt is to be reinstalled, mark direction of rotation from the LH side of the motorcycle.
  • Page 421 2. To install the drive sprocket cover, reverse the removal procedure. 3. Torque drive sprocket cover fasteners specification. TORQUE Drive Sprocket Cover Fasteners: 88 in-lbs (10 N·m) 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.75 © Copyright Polaris Industries Inc.
  • Page 422 4. Loosen both axle adjuster nuts evenly to move wheel forward until belt is loose. 8. Remove O-ring and spacer and from output shaft. 5. Pull belt off drive sprocket. 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.76 © Copyright Polaris Industries Inc.
  • Page 423 Replace if worn or if surface is rough. 4. Inspect the machined sealing surface of the spacer sleeve . Replace the spacer sleeve if it is grooved or otherwise damaged. 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.77 © Copyright Polaris Industries Inc.
  • Page 424 Drive Belt Adjustment page 8.61. IMPORTANT Install Clutch Shaft Holding Tool (PF-51232) on clutch shaft prior to tightening sprocket nut. TORQUE Drive Sprocket Nut: 133 ft-lbs (180 N·m) 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.78 © Copyright Polaris Industries Inc.
  • Page 425 Surface must be smooth, with no burrs or surface irregularities. 3. Lift the driven sprocket assembly off of the drive damper 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.79 © Copyright Polaris Industries Inc.
  • Page 426 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.80 © Copyright Polaris Industries Inc.
  • Page 427 3. Position a platform jack beneath the engine cases and raise until the rear tire is barely in contact with the ground CAUTION Move sensor aside so that it is not damaged. 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.81 © Copyright Polaris Industries Inc.
  • Page 428 Caliper Mounting Fasteners (rear): 30 ft-lbs (41 N·m) Set drive belt tension and alignment. See Drive Belt Tension page 8.59 and Drive Belt Adjustment page 8.61. 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.82 © Copyright Polaris Industries Inc.
  • Page 429 2. Inspect bearing fit in wheel hub. The outer race of the bearing must fit tightly into the bore. You should not be able to move outer race by hand. 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.83 © Copyright Polaris Industries Inc.
  • Page 430 Installation page 8.85. 12. Install driven sprocket. See Driven Sprocket Installation page 8.80. 13. Install the rear wheel. See Rear Wheel Removal / Installation page 8.81. 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.84 © Copyright Polaris Industries Inc.
  • Page 431 7. Torque brake disc bolts to specification in a star pattern. Ensure rotation arrows on rotor are noted and followed. TORQUE Brake Disc Fasteners: 19 ft-lbs (26 N·m) 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.85 © Copyright Polaris Industries Inc.
  • Page 432 3. Thoroughly clean the shock spring. 4. Inspect eyelets for cracks, damage or loose fitting eyelet. Replace shock if either eyelet is cracked or damaged. 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.86 © Copyright Polaris Industries Inc.
  • Page 433 2. Install the lower shock fastener finger tight. 3. Torque upper and lower shock fasteners to specification. TORQUE Shock Fasteners (upper & lower): 65 ft-lbs (88 N·m) 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.87 © Copyright Polaris Industries Inc.
  • Page 434 7. Remove upper belt guard bolt from front and two bolts from the back side of guard. 2. Remove exhaust assembly. See Muffler Removal page 3.105. 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.88 © Copyright Polaris Industries Inc.
  • Page 435 10. Thread the swingarm shaft and remove washer from the left side of the frame. 11. Support and remove the swingarm assembly towards the rear of the motorcycle. 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.89 © Copyright Polaris Industries Inc.
  • Page 436 2. Install internal snap-ring 3. Using the bearing driver drive a new needle bear- into the RH side of the swingarm until fully seated. 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.90 © Copyright Polaris Industries Inc.
  • Page 437 TORQUE Belt Guard Fasteners (lower): 80 in-lbs (9 N·m) 8. Install rear shocks.Shock Absorber Installation page 8.87 TORQUE Swingarm Nut (LH): 85 ft-lbs (115 N·m) 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.91 © Copyright Polaris Industries Inc.
  • Page 438 14. Adjust ride height as required. See Rear Shock Preload Inspection page 8.66. 15. Test ride motorcycle to be sure rear suspension op- erates smoothly without binding or abnormal noises. 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.92 © Copyright Polaris Industries Inc.
  • Page 439 Diagnose and Service Loose fasteners Torque to specification Bent rear axle Replace Damaged wheel bearings Replace Tire contact with object or chassis Determine point of contact and correct 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.93 © Copyright Polaris Industries Inc.
  • Page 440 Excessive Wear, Binding Belt Tight Adjust Belt Suspension Broken Belt Replace Belt, Replace Sprockets Belt weakened by foreign material damage. Belt run excessively tight or loose. 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.94 © Copyright Polaris Industries Inc.
  • Page 441 When a tire reaches the minimum tread depth listed below, replace the tire immediately. CAUTION Overloading and under-inflation lead to premature tire wear. Do not deviate from the specifications for loading or inflation. 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.95 © Copyright Polaris Industries Inc.
  • Page 442 Metzeler / SCOUT 36 PSI (248 kPa) FRONT 130/60B19 61H Cruisetec ROGUE SIXTY 1/16 in (1.6 mm) Metzeler 40 PSI (276 kPa) REAR 150/80B16 77H Cruisetec 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.96 © Copyright Polaris Industries Inc.
  • Page 443 Tires showing signs of severe ozone cracking (cords visible at the bottom of the cracks) must be replaced. 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.97 © Copyright Polaris Industries Inc.
  • Page 444 NOTICE Refer to manufacturer’s instructions for proper tire changer operation. Mount the tire and wheel assembly on the tire machine per the manufacturers instructions. 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.98 © Copyright Polaris Industries Inc.
  • Page 445 Mount the tire and wheel assembly on the tire machine per the manufacturers instructions. 3. Orient tire correctly as to the directional arrows. 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.99 © Copyright Polaris Industries Inc.
  • Page 446 “feel” of new tires or tire combination, and achieve optimum road grip. Inspect and adjust tire inflation pressure after tire cools down for at least three hours following “run- in”. 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.100 © Copyright Polaris Industries Inc.
  • Page 447 / tire. Adhesive Weight P/N 1521682 8. Install wheel / tire assembly onto motorcycle. See Steering / Suspension Chapter for front wheel installation and rear wheel installation. 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.101 © Copyright Polaris Industries Inc.
  • Page 448 Do not scratch or damage sealing surfaces of rim. Loss of air pressure can cause a loss of control and an accident, resulting in serious injury or death. 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.102 © Copyright Polaris Industries Inc.
  • Page 449 6. Install tire. See Tire Installation page 8.99. 2. Remove valve stem , o-ring , nut and valve stem 3. Clean gasket or o-ring sealing surface of rim. 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.103 © Copyright Polaris Industries Inc.
  • Page 450 Fork oil level incorrect Fill to specification Fork spring free length different Replace spring that does not meet between right & left specification Balance wheel Wheel assembly out-of-balance 9941419 R02 - 2018-2024 Indian Scout Service Manual 8.104 © Copyright Polaris Industries Inc.
  • Page 451 ................9.34 BRAKE DISC INSPECTION 9941419 R02 - 2018-2024 Indian Scout Service Manual © Copyright Polaris Industries Inc.
  • Page 452 TROUBLESHOOTING ..................9.43 9941419 R02 - 2018-2024 Indian Scout Service Manual...
  • Page 453 9941419 R02 - 2018-2024 Indian Scout Service Manual © Copyright Polaris Industries Inc.
  • Page 454 .30 mm (.012") (Max) Runout Brake Pad Wear Limit (Front & 1.0 mm (.040") Rear) Brake Pedal Free Play (Pedal just- Clearance) ment Brake Lever Free Play (Front) just- ment 9941419 R02 - 2018-2024 Indian Scout Service Manual © Copyright Polaris Industries Inc.
  • Page 455 6. Torque brake lever pivot fastener nut to specification. TORQUE Brake Lever Pivot Fastener: 18 in-lbs (2 N·m) TORQUE Brake Lever Pivot Nut: 53 in-lbs (6 N·m) 9941419 R02 - 2018-2024 Indian Scout Service Manual © Copyright Polaris Industries Inc.
  • Page 456 Pivot Footpeg Pin Footpeg Retaining Spiral Ring Pivot Brake Pushrod Bushing Brake Pedal Pad Brake Return Spring Brake Pushrod Screw C-Clip Screw Feeler Peg Shoulder Pivot Fastener 9941419 R02 - 2018-2024 Indian Scout Service Manual © Copyright Polaris Industries Inc.
  • Page 457 SeeDriver Foot Peg Removal / Installation page 7.9. 10. Depress brake pedal to verify proper operation and pedal feel. Bleed brakes if necessary. See “Brake System Bleeding” in the Brakes Chapter. 9941419 R02 - 2018-2024 Indian Scout Service Manual © Copyright Polaris Industries Inc.
  • Page 458 Failure to replace both front brake pads together may cause reduced braking performance or brake failure, resulting in a vehicle crash. 9941419 R02 - 2018-2024 Indian Scout Service Manual © Copyright Polaris Industries Inc.
  • Page 459 Brake Lever Pivot Fastener Rubber Diaphragm Front Master Cylinder Cover Master Cylinder Cover Fastener (front) 13 in-lbs (1.5 N·m) 96 in-lbs (11 N·m) Brake Lever Perch Fasteners 9941419 R02 - 2018-2024 Indian Scout Service Manual © Copyright Polaris Industries Inc.
  • Page 460 18 ft-lbs (24 N·m) Sealing Washer Banjo Fastener 18 ft-lbs (24 N·m) Sealing Washer Rubber Diaphragm Master Cylinder Cover (rear) Master Cylinder Cover Fasteners 13 in-lbs (1.5 N·m) (rear) 9941419 R02 - 2018-2024 Indian Scout Service Manual 9.10 © Copyright Polaris Industries Inc.
  • Page 461 Brake Line Bracket Fasteners (rear) 60 in-lbs (7 N·m) Brake Line P-Clamp Fastener (rear) 19 ft-lbs (26 N·m) Rear Brake Line Retaining Straps Front Brake Line Handlebar Routing Clip 9941419 R02 - 2018-2024 Indian Scout Service Manual 9.11 © Copyright Polaris Industries Inc.
  • Page 462 19 ft-lbs (26 N·m) Front Brake Line Retaining Straps Rear Brake Line Retaining Straps Routing Clip, Front Brake Line Handlebar Routing Clip, Front Brake Line ABS 9941419 R02 - 2018-2024 Indian Scout Service Manual 9.12 © Copyright Polaris Industries Inc.
  • Page 463 60 in-lbs (7 N·m) Brake Line P-Clamp Fastener (rear) 19 ft-lbs (26 N·m) Rear Brake Line Retaining Straps Brake Line Triple Clamp Retainer Fastener 80 in-lbs (9 N·m) 9941419 R02 - 2018-2024 Indian Scout Service Manual 9.13 © Copyright Polaris Industries Inc.
  • Page 464 80 in-lbs (9 N·m) Front Brake Line (Front Caliper to ABS module) Front Brake Line (Handlebar to ABS module) Rear Brake Line (Rear Caliper to ABS module) 9941419 R02 - 2018-2024 Indian Scout Service Manual 9.14 © Copyright Polaris Industries Inc.
  • Page 465 Spring P Cup S Cup Piston Pushrod Pushrod Washer Pushrod Snap Ring Dust Boot Pushrod Nut Master Cylinder Clevis Nut (rear) 80 in-lbs (9 N·m) Clevis 9941419 R02 - 2018-2024 Indian Scout Service Manual 9.15 © Copyright Polaris Industries Inc.
  • Page 466 Pad Retaining Pin 71 in-lbs (8 N·m) 71 in-lbs (8 N·m) Bleeder Fastener Caliper Slide Pin (upper) 16 ft-lbs (22 N·m) Clip Wear Pad Square Seal 9941419 R02 - 2018-2024 Indian Scout Service Manual 9.16 © Copyright Polaris Industries Inc.
  • Page 467 71 in-lbs (8 N·m) Caliper Body Pad Wear Clip Upper Dust Boot Caliper Slide Pin (upper) 16 ft-lbs (22 N·m) Pad Spring Clip Piston Seal Brake Pad Shims 9941419 R02 - 2018-2024 Indian Scout Service Manual 9.17 © Copyright Polaris Industries Inc.
  • Page 468 BRAKES A A B B S S M M O O D D U U L L E E 9941419 R02 - 2018-2024 Indian Scout Service Manual 9.18 © Copyright Polaris Industries Inc.
  • Page 469 ON after 6 mph (10 kph). ABS will not be active. Normal (conventional) braking will be available provided the system components (master cylinder, lines, calipers, etc.) are in working order. 9941419 R02 - 2018-2024 Indian Scout Service Manual 9.19 © Copyright Polaris Industries Inc.
  • Page 470 The ABS Module Assembly is serviceable only as an assembly. The module itself is not rebuildable. Disconnect negative (-) battery cable from battery before servicing ABS brake lines or system components. 9941419 R02 - 2018-2024 Indian Scout Service Manual 9.20 © Copyright Polaris Industries Inc.
  • Page 471 Perform adjustment procedure if necessary. See Perform adjustment procedure if necessary. See Wheel Speed Sensor Air Gap Adjustment page Wheel Speed Sensor Air Gap Adjustment page 9.22. 9.22. 9941419 R02 - 2018-2024 Indian Scout Service Manual 9.21 © Copyright Polaris Industries Inc.
  • Page 472 5. Based on air gap measurement, add or remove shims to achieve the specified air gap. MEASUREMENT WSS Shim Thickness: 0.019 in (0.5 mm) 9941419 R02 - 2018-2024 Indian Scout Service Manual 9.22 © Copyright Polaris Industries Inc.
  • Page 473 10. Remove ABS module. Installation 11. Reverse procedure to install. 12. Bleed brake system as outlined in this chapter. 13. Attach Digital Wrench and check for ABS trouble codes. 9941419 R02 - 2018-2024 Indian Scout Service Manual 9.23 © Copyright Polaris Industries Inc.
  • Page 474 2. Disconnect the wheel speed sensor from the harness assembly. 3. Connect a jumper wire between one pin on the harness and the mating pin on the wheel speed sensor. 9941419 R02 - 2018-2024 Indian Scout Service Manual 9.24 © Copyright Polaris Industries Inc.
  • Page 475 W W H H E E E E L L S S P P E E E E D D S S E E N N S S O O R R T T R R O O U U B B L L E E S S H H O O O O T T I I N N G G Test Wheel Speed Sensors with Digital Volt Ohm Meter: NOTICE Wheel Speed can also be seen under ABS in Digital Wrench 9941419 R02 - 2018-2024 Indian Scout Service Manual 9.25 © Copyright Polaris Industries Inc.
  • Page 476 What is the ohm reading between pin 3 (GY – Front WSS -) and pin B (GY at the Front Wheel Speed Sensor connection)? Speed and Odometer are controlled by VSS on transmission. 9941419 R02 - 2018-2024 Indian Scout Service Manual 9.26 © Copyright Polaris Industries Inc.
  • Page 477 DO NOT allow fluid level to fall below the LOW level. Use only DOT 4 brake fluid from a sealed container. 9941419 R02 - 2018-2024 Indian Scout Service Manual 9.27 © Copyright Polaris Industries Inc.
  • Page 478 LOW level then refill reservoir. WARNING Do not allow reservoir level to fall below the LOW level or complete system bleeding will be required. 9941419 R02 - 2018-2024 Indian Scout Service Manual 9.28 © Copyright Polaris Industries Inc.
  • Page 479 7. Close bleeder screw and fill the brake fluid reservoir appropriately per the level indications on the sight glass. 9941419 R02 - 2018-2024 Indian Scout Service Manual 9.29 © Copyright Polaris Industries Inc.
  • Page 480 8. If the minimum brake lever reserve force is not met before the lever makes contact with the hand grip, the brake system will need to be bled. See ABS Front Brake Bleeding page 9.29 9941419 R02 - 2018-2024 Indian Scout Service Manual 9.30 © Copyright Polaris Industries Inc.
  • Page 481 Remove reservoir cover 71 in-lbs (8 N·m) and monitor fluid level while pushing the pads and pistons back. 5. Remove each pad 9941419 R02 - 2018-2024 Indian Scout Service Manual 9.31 © Copyright Polaris Industries Inc.
  • Page 482 2-3 times and release. Verify wheel turns freely without drag. If brake drag is evident, do not operate the motorcycle. Inspect vehicle to determine cause and then repair as necessary. 9941419 R02 - 2018-2024 Indian Scout Service Manual 9.32 © Copyright Polaris Industries Inc.
  • Page 483 Torque fasteners to specification. TORQUE 5. Remove the bracket from the caliper. Caliper Mounting Fasteners (rear): 30 ft-lbs (41 N·m) 9941419 R02 - 2018-2024 Indian Scout Service Manual 9.33 © Copyright Polaris Industries Inc.
  • Page 484 Runout should be measured 2-4 mm in from outside edge of disc. 4. Replace brake disc if dial indicator reading displays excessive brake disc runout and other possible causes have been eliminated. 9941419 R02 - 2018-2024 Indian Scout Service Manual 9.34 © Copyright Polaris Industries Inc.
  • Page 485 4. Remove screws , clamp, and master cylinder from the handlebar. IMPORTANT Orientation of pusher is critical for installation. Make note of orientation when removing from master cylinder. 9941419 R02 - 2018-2024 Indian Scout Service Manual 9.35 © Copyright Polaris Industries Inc.
  • Page 486 24. Slowly pump lever to set brake pads against disc. Lever should be firm, not spongy. If lever is spongy, inspect pad installation, bleed brake lines and inspect brake disc. 9941419 R02 - 2018-2024 Indian Scout Service Manual 9.36 © Copyright Polaris Industries Inc.
  • Page 487 Cover the end of brake line to prevent debris from entering. 2018–2019 2020+ 9941419 R02 - 2018-2024 Indian Scout Service Manual 9.37 © Copyright Polaris Industries Inc.
  • Page 488 Banjo Bolt (Brake Line): out of the bore. 18 ft-lbs (24 N·m) 8. Remove dust seals and piston seals. Use care not to damage the seal bores. 9941419 R02 - 2018-2024 Indian Scout Service Manual 9.38 © Copyright Polaris Industries Inc.
  • Page 489 1. Remove brake line banjo bolt , sealing washers and brake line. Allow fluid to drain into a container. 2. Remove screw retaining the clevis to the footpeg. 9941419 R02 - 2018-2024 Indian Scout Service Manual 9.39 © Copyright Polaris Industries Inc.
  • Page 490 8. Clean all parts with isopropyl alcohol. 9. Replace ALL RUBBER PARTS with new. 10. Lubricate seals with lubricant provided in service kits or clean Indian Motorcycle DOT 4 brake fluid, and carefully assemble and install the internal master cylinder components in order.
  • Page 491 21. Bleed brake system. See ABS Rear Brake Bleeding out of the bore. page 9.28. 9941419 R02 - 2018-2024 Indian Scout Service Manual 9.41 © Copyright Polaris Industries Inc.
  • Page 492 If brake drag is evident, do not operate the motorcycle. Inspect the vehicle to determine the cause and then repair as necessary. 9941419 R02 - 2018-2024 Indian Scout Service Manual 9.42 © Copyright Polaris Industries Inc.
  • Page 493 Inspect / Replace Cover, Cap, Diaphragm Leaking or Reservoir as Required Fluid level too high (new brake pads installed Correct fluid level without removing added fluid) 9941419 R02 - 2018-2024 Indian Scout Service Manual 9.43 © Copyright Polaris Industries Inc.
  • Page 494 Pad Not Secure in Caliper Installation Aftermarket (not genuine Indian Motorcycle) Install Genuine Indian Motorcycle Parts Parts Replace Worn or Damaged Wheel Bearing(s) Replace Worn Pads / Disc 9941419 R02 - 2018-2024 Indian Scout Service Manual 9.44 © Copyright Polaris Industries Inc.
  • Page 495 ........... 10.33 TROUBLESHOOTING, CHARGING SYSTEM 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.1...
  • Page 496 ....................10.71 FUSE BOX 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.2...
  • Page 497 ................10.98 TESTING VOLTAGE DROP 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.3...
  • Page 498 Do not remove the battery cables while the engine is running. Doing so may damage the Electronic Control Module (ECM). Take great care NOT to reverse the battery leads when installing the battery. 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.4 © Copyright Polaris Industries Inc.
  • Page 499 Hold the connectors themselves when disconnecting them, not their associated wires. • Inspect each male and female terminal of multi-pin connectors for corrosion, contamination, loose or bent pins. 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.5 © Copyright Polaris Industries Inc.
  • Page 500 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.6 © Copyright Polaris Industries Inc.
  • Page 501 S S P P E E C C I I A A L L T T O O O O L L S S PART NUMBER TOOL DESCRIPTION Battery Tester PU-50296 Electrical Tester Kit PV-43526 Relay Bypass PU-49466 MultiLink XP Module Kit PU-52792 USB to Serial Adapter PU-50621 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.7 © Copyright Polaris Industries Inc.
  • Page 502 Nominal Capacity @ 10 12 AH Hr Rate Battery (2018) Recommended Battery STD: 1.20 A for 5 Charging to 10 hrs Current Cold Cranking Amp Rating 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.8 © Copyright Polaris Industries Inc.
  • Page 503 30 - 37 Amps after initial Amp Draw (Bench Test) surge Starter Torque Limit 50 - 60 ft-lbs (70 - 80 Nm) Clutch Break-Away when new Torque 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.9 © Copyright Polaris Industries Inc.
  • Page 504 Battery Cable to Starter Motor Nut 45 in-lbs (5 N·m) (2020+) Terminal Cover Starter Motor Fastener (QTY.2) 88 in-lbs (10 N·m) Solenoid to Starter Motor Cable (B+) Battery Starter Solenoid 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.10 © Copyright Polaris Industries Inc.
  • Page 505 ITEM DESCRIPTION Stator Stator Mounting Fasteners to Cover - (QTY.3) 88 in-lbs (10 N·m) Stator Wire Clip Stator Clip Fasteners - (QTY.3) 71 in-lbs (8 N·m) 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.11 © Copyright Polaris Industries Inc.
  • Page 506 80 in-lbs (9 N·m) Voltage Regulator / Rectifier Electrical Regulator / Rectifier Connector Regulator / Rectifier Bracket Regulator Bracket Fasteners - (QTY.4) 19 ft-lbs (26 N·m) 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.12 © Copyright Polaris Industries Inc.
  • Page 507 96 in-lbs (11 N·m) Battery Box Engine Coolant Reservoir Coolant Reservoir Heat Shield Coolant Reservoir Heat Shield Fastener - (QTY.1) 96 in-lbs (11 N·m) Self Threading Nuts 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.13 © Copyright Polaris Industries Inc.
  • Page 508 When installing the battery, the negative terminal should be orientated toward the front of the unit. 2. Connect positive (+) cable to battery and secure with terminal fastener. 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.14 © Copyright Polaris Industries Inc.
  • Page 509 Verify the ground cable connection from battery to frame is secure. TORQUE Battery Bracket Hold Down Fastener: 80 in-lbs (9 N·m) 8. Remove front battery box screws 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.15 © Copyright Polaris Industries Inc.
  • Page 510 7. Install the coolant reservoir filler. screw holes. 8. Install battery. See Battery Installation page 10.14. 9. Install the seat. See Seat Removal / Installation page 7.11 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.16 © Copyright Polaris Industries Inc.
  • Page 511 “open cell” fault message. Please ensure you are using the recommended AGM charger when charging AGM type batteries to prevent damage to the battery. 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.17 © Copyright Polaris Industries Inc.
  • Page 512 4. Wait for the charger to complete the charge cycle before disconnecting it. 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.18 © Copyright Polaris Industries Inc.
  • Page 513 (e.g. winter storage). Carefully remove the tape to expose the connector and length of wire. Be sure to properly secure the wire and connector before operating the vehicle. 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.19 © Copyright Polaris Industries Inc.
  • Page 514 Conductance testing is more accurate than voltage, specific gravity, or load testing. 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.20 © Copyright Polaris Industries Inc.
  • Page 515 Ignition Problem Electrical Chapter speed, but engine does not start. Engine Problem Engine / Cooling / Exhaust Chapter Fuel Delivery Problem Fuel Delivery / EFI Chapter 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.21 © Copyright Polaris Industries Inc.
  • Page 516 T T R R O O U U B B L L E E S S H H O O O O T T I I N N G G F F L L O O W W C C H H A A R R T T 1 1 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.22...
  • Page 517 T T R R O O U U B B L L E E S S H H O O O O T T I I N N G G F F L L O O W W C C H H A A R R T T 2 2 NOTE These procedures require a Digital Multi Meter (DMM) and high a high current shunt, or an inductive ammeter clamp and a DMM. 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.23 © Copyright Polaris Industries Inc.
  • Page 518 Resistance should be ≤ 0.5 Ω 4. Set the multi-meter to read resistance and insert meter leads into the appropriate jacks. 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.24 © Copyright Polaris Industries Inc.
  • Page 519 5. Working on the vehicle side of the harness, test continuity between terminal 2 (black wire) and chassis ground. Resistance should be ≤ 0.5 Ω 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.25 © Copyright Polaris Industries Inc.
  • Page 520 • Roll the motorcycle forward and back enough to verify that it is in neutral. • Set the multimeter to test resistance and insert meter leads into the appropriate jacks. 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.26 © Copyright Polaris Industries Inc.
  • Page 521 7. If neutral indicator switch is working correctly and neutral indicator did not light with the transmission in neutral; inspect neutral lamp and circuit wiring for a open/short circuit. 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.27 © Copyright Polaris Industries Inc.
  • Page 522 6. If indicator is not lit with transmission in neutral: 2.09–2.17 2.84–2.92 3.59–3.67 4.34–4.42 8. If the reading is not within specified parameters, replace or repair wiring as necessary. 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.28 © Copyright Polaris Industries Inc.
  • Page 523 RUN position. 6. Press starter button. The meter should display battery voltage. If voltage is more than .2 volts below battery voltage, inspect the power supply circuit. 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.29 © Copyright Polaris Industries Inc.
  • Page 524 5. Set the multi meter to Volts DC scale and connect red lead of meter to positive post of battery. 6. Connect black lead of meter to negative post of battery. 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.30 © Copyright Polaris Industries Inc.
  • Page 525 4. Remove the two fasteners from rear of starter motor . Slide starter to the RH side of the motorcycle to release from engine case. 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.31 © Copyright Polaris Industries Inc.
  • Page 526 S S T T A A R R T T E E R R C C L L U U T T C C H H R R E E M M O O V V A A L L • See Starter Drive Removal page 6.27. 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.32...
  • Page 527 (overheated). The system should be cool when testing DC charging output or when testing the regulator / rectifier to ensure accurate readings. Refer to test procedure for individual charging system components for more information. 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.33 © Copyright Polaris Industries Inc.
  • Page 528 Specification: Break-even point for charging System: 1500 RPM 7. Increase engine RPM to 2500. The ammeter should rise a slight amount, then stabilize. Volt meter should read above 14 V DC. 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.34 © Copyright Polaris Industries Inc.
  • Page 529 11. Install seat. See Seat Removal / Installation page objects, as an arc may occur. 7.11. 1. Disconnect the 3-pin stator connector. 2. Set multi meter to measure AC Volts. 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.35 © Copyright Polaris Industries Inc.
  • Page 530 & C No load AC Volts @ 2000 RPM: Approx 34 VAC 6. If resistance values do not match specification, inspect stator and replace as necessary. 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.36 © Copyright Polaris Industries Inc.
  • Page 531 Circuit (OL) 3. Repeat test for other two stator leads ( & ) to ground. 4. There should be no connection from stator windings to ground. 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.37 © Copyright Polaris Industries Inc.
  • Page 532 Stator Mounting Fasteners to Cover: 88 in-lbs (10 N·m) 4. Install the stator wire clip and fasteners Torque fasteners to specification. TORQUE Stator Clip Fasteners: 71 in-lbs (8 N·m) 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.38 © Copyright Polaris Industries Inc.
  • Page 533 Test the regulator / rectifier for diode leakage. 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.39 © Copyright Polaris Industries Inc.
  • Page 534 If voltage remains low, or exceeds 4. Torque regulator rectifier nuts 15V, replace voltage regulator and begin specification. evaluation again. TORQUE Regulator / Rectifier Nuts: 80 in-lbs (9 N·m) 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.40 © Copyright Polaris Industries Inc.
  • Page 535 ON and current is present. CAUTION Using incorrect heat range spark plugs can damage the engine. Always follow the manufacturer’s recommendations for spark plug heat range. 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.41 © Copyright Polaris Industries Inc.
  • Page 536 7. INSTALLATION ignition coil performed reversing removal procedure. Torque fasteners to specification. TORQUE Ignition Coil Fastener: 88 in-lbs (10 N·m) 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.42 © Copyright Polaris Industries Inc.
  • Page 537 Once the ECM connector has been disconnected, do not touch the pins on the ECM. Static electricity from your body can damage the ECM. Do not attempt to perform tests on the ECM. 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.43 © Copyright Polaris Industries Inc.
  • Page 538 Digital Wrench® II is only available for authorized dealers. Refer to the user guide and carefully follow all instructions provided. See Digital Wrench II User Manual page 1.38 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.44 © Copyright Polaris Industries Inc.
  • Page 539 I I G G N N I I T T I I O O N N S S Y Y S S T T E E M M T T E E S S T T F F L L O O W W C C H H A A R R T T 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.45...
  • Page 540 When operating the starter with a low battery, the both cylinders, test ignition coil (Test 3). voltage available for the ignition coils can drop below the minimum required to produce spark. 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.46 © Copyright Polaris Industries Inc.
  • Page 541 13. Crank the engine with the electric starter and watch the display on the multi meter. The meter display should pulse evenly while engine is cranking, indicating a ground signal is present. 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.47 © Copyright Polaris Industries Inc.
  • Page 542 S S I I S S T T A A N N C C E E I I N N S S P P E E C C T T I I O O N N : : See CPS Test / Replace page 4.52. 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.48...
  • Page 543 S S P P E E C C I I A A L L T T O O O O L L S S TOOL DESCRIPTION PART NUMBER Battery Tester PV-50296 Electrical Tester Kit PV-43526 MultiLink XP Module PU-52792 USB to Serial Adapter PU-50621 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.49 © Copyright Polaris Industries Inc.
  • Page 544 • Front Fuel Injector Power • Throttle Position Sensor Signal • Rear Fuel Injector Power • Engine Coolant Temp. Sensor Signal • Canister Purge Valve Control • Ignition Switch Signal 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.50 © Copyright Polaris Industries Inc.
  • Page 545 • Low/High Beam Switch Signal • Low Beam Signal • High Beam Signal • Horn Signal REPLACEABLE COMPONENTS • Horn Assembly • Headlight Assembly – Headlight Bulb 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.51 © Copyright Polaris Industries Inc.
  • Page 546 • CPI Gauge (Speedometer) Signal • Rear Wheel Speed Sensor Signal • CANbus ABS Faults REPLACEABLE COMPONENTS • Front Wheel Speed Sensor • Rear Wheel Speed Sensor 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.52 © Copyright Polaris Industries Inc.
  • Page 547 • High Beam Signal • Engine Codes • Oil Pressure Signal Indicator Lights (high beam, turn, etc.) • Low Fuel Signal • Lefthand Control Mode Switch Signal 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.53 © Copyright Polaris Industries Inc.
  • Page 548 35 in-lbs (4 N·m) Headlight Retaining Ring Headlight Headlight Mount Pivot Fastener (Adjuster) 35 ft-lbs (47 N·m) Headlight Bucket Headlight to Lower Triple Mount Fastener 18 ft-lbs (24 N·m) 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.54 © Copyright Polaris Industries Inc.
  • Page 549 TORQUE (IF APPLICABLE) ITEM DESCRIPTION Taillight License Plate Lamp Washer (QTY. 2) Taillight Nut (QTY. 5) 35 in-lbs (4 N·m) Washer (QTY. 3) License Plate Bracket 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.55 © Copyright Polaris Industries Inc.
  • Page 550 35 ft-lbs (47 N·m) Headlight Bucket Headlight to Lower Triple Mount Fastener 18 ft-lbs (24 N·m) Nacelle Bracket 84 in-lbs (10 Nm) Nacelle Fasteners Headlight Nacelle 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.56 © Copyright Polaris Industries Inc.
  • Page 551 18 in-lbs (2 N·m) Washer License Plate Mount Wire Retainer Clip (QTY. 2) Spring License Plate Bracket License Plate Mount Fasteners (QTY. 2) 15 ft-lbs (20 N·m) 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.57 © Copyright Polaris Industries Inc.
  • Page 552 Headlight Mount Pivot Fastener (Adjuster) 35 ft-lbs (47 N·m) Headlight to Lower Triple Mount Fastener 18 ft-lbs (24 N·m) Headlight Retaining Fastener 35 in-lbs (4 N·m) 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.58 © Copyright Polaris Industries Inc.
  • Page 553 F F U U S S E E B B O O X X TORQUE (IF APPLICABLE) ITEM DESCRIPTION Fuse Box Mounting Tab Fuse Box Cover Fuse Box Cover Latch 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.59 © Copyright Polaris Industries Inc.
  • Page 554 ABS Fuse Output ABS Module 18 ABS Fuse A Main Fuse Input Main Fuse B Solenoid Port 1 Main Fuse Output Main Fuse A Splice (MFUSE) 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.60 © Copyright Polaris Industries Inc.
  • Page 555 S S C C O O U U T T B B O O B B B B E E R R T T W W E E N N T T Y Y TORQUE ITEM DESCRIPTION P-clip — — Cable Tie Retention Clip Fastener 80 in-lbs (9 N·m) 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.61 © Copyright Polaris Industries Inc.
  • Page 556 ELECTRICAL TORQUE ITEM DESCRIPTION P-clip — — Cable Tie Retention Clip Fastener 80 in-lbs (9 N·m) Routing Clip — 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.62 © Copyright Polaris Industries Inc.
  • Page 557 S S C C O O U U T T / / S S C C O O U U T T 6 6 0 0 TORQUE ITEM DESCRIPTION P-clip — — Cable Tie Retention Clip Fastener 80 in-lbs (9 N·m) 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.63 © Copyright Polaris Industries Inc.
  • Page 558 Older models can add an edge clip to reduce the possibility of the harness coming into contact with the rear tire 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.64 © Copyright Polaris Industries Inc.
  • Page 559 ELECTRICAL SCOUT BOBBER TORQUE ITEM DESCRIPTION P-clip — — Cable Tie Retention Clip Fastener 80 in-lbs (9 N·m) 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.65 © Copyright Polaris Industries Inc.
  • Page 560 ELECTRICAL TORQUE DESCRIPTION P-clip — Cable Tie — Wire Clip — Wire Retention Clip — Wire Retention Clip Fastener 36 in-lbs (4 N·m) 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.66 © Copyright Polaris Industries Inc.
  • Page 561 W W I I R R E E H H A A R R N N E E S S S S C C O O N N N N E E C C T T O O R R I I D D E E N N T T I I F F I I C C A A T T I I O O N N 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.67...
  • Page 562 Fuel Pump Front RH TS ABS Front Wheel Speed Rear Injector Sensor ETC Grip Battery Tender Headlight LH Control TMAP Ignition Switch Front LH TS Front injector 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.68 © Copyright Polaris Industries Inc.
  • Page 563 ELECTRICAL 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.69 © Copyright Polaris Industries Inc.
  • Page 564 LR TRN TAIL STOP US ECM 1 RR TRN TAIL STOP INT Load Module Power Rear Oxygen Sensor Load Module Out Start Solenoid Load Module In 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.70 © Copyright Polaris Industries Inc.
  • Page 565 Fuse Box B5 Engine Relay Control ECM1 Fuse Box B6 Fuse Box B7 Engine Relay Power Input Splice (ENGBRK) Cooling Fan Relay Control ECM 1 Fuse Box B8 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.71 © Copyright Polaris Industries Inc.
  • Page 566 Cooling Fan Circuit Breaker Input Splice (MFUSE) Fuse Box D7 Ignition Breaker Output Fuse Box D8 Splice (IGNBRK) Fuse Box BUS D Input Fuse Box D9 Splice (MFUSE) 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.72 © Copyright Polaris Industries Inc.
  • Page 567 Engine Relay Control ECM1 Fuse Box B6 GY/BK Fuse Box B7 Engine Relay Power Input Splice (ENGBRK) Cooling Fan Relay Control ECM 1 Fuse Box B8 BK/OG 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.73 © Copyright Polaris Industries Inc.
  • Page 568 Load Center Fuse Box D7 Fuse Box D9 Ignition Breaker Output Fuse Box D8 Splice (IGNBRK) Fuse Box BUS D Input Fuse Box D9 Splice (MFUSE) 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.74 © Copyright Polaris Industries Inc.
  • Page 569 Fuel Pump / Coil Fuse Output Fuse Box C4 Fuse Box B5 VT/BK Engine Relay Control ECM1 Fuse Box B6 GY/BK Engine Relay Power Input Fuse Box B7 Splice (ENGBRK) 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.75 © Copyright Polaris Industries Inc.
  • Page 570 ABS Fuse Output ABS Module 18 ABS Fuse A Main Fuse Input Main Fuse B Solenoid Port 1 Main Fuse Output Main Fuse A Splice (MFUSE) 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.76 © Copyright Polaris Industries Inc.
  • Page 571 4. INSTALLATION is performed by reversing the removal procedure. 5. Torque load /tipover module mounting fasteners to specification. TORQUE Load / Tip Over Module Mounting Fasteners: 96 in-lbs (11 N·m) 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.77 © Copyright Polaris Industries Inc.
  • Page 572 2. Lift headlight upward to remove from base. 5. Remove Bulb 6. INSTALLATION is performed by reversing the removal procedure. TORQUE Head Light Retaining Ring Fastener: 35 in-lbs (4 N·m) 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.78 © Copyright Polaris Industries Inc.
  • Page 573 2. Disconnect the horn electrical connectors 3. Remove the horn. 4. INSTALLATION IS PERFORMED BY REVERSING THE REMOVAL PROCEDURE. TORQUE Horn to Frame Bracket Fastener: 120 in-lbs (14 N·m) 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.79 © Copyright Polaris Industries Inc.
  • Page 574 / brake light LED, thus illuminating the light. When the motorcycle is powered ON, the ECM provides a ground path to the tail light LED, thus illuminating the light. 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.80 © Copyright Polaris Industries Inc.
  • Page 575 1. Install the tail light assembly. 2. Install the license plate light. 3. Verify tail lamp harness is secured with tie straps 4. Remove the tail light assembly. 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.81 © Copyright Polaris Industries Inc.
  • Page 576 ELECTRICAL 4. Verify tail lamp connector is positioned as illustrated. 5. Torque all fasteners to specification. TORQUE Tail Light Nuts: 35 in-lbs (4 N·m) 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.82 © Copyright Polaris Industries Inc.
  • Page 577 4. Install washers and nuts onto the license plate light. 5. Torque license plate nuts to specification. TORQUE License Plate Light Nuts: 18 in-lbs (2 N·m) 1. Install the license plate light. 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.83 © Copyright Polaris Industries Inc.
  • Page 578 5. HAZARD FLASHER MODE - At any vehicle speed the hazard flashers operate indefinitely and must be manually cancelled. This mode overrides any previous auto cancel mode. 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.84 © Copyright Polaris Industries Inc.
  • Page 579 3. Installation is performed by reversing the specification. removal procedure. Torque all fasteners to TORQUE specification. Turn Signal Fastener (rear): TORQUE 35 in-lbs (4 N·m) Turn Signal Fastener: 35 in-lbs (4 N·m) 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.85 © Copyright Polaris Industries Inc.
  • Page 580 2. Press tab down to remove the connector from speedometer. 3. Installation is performed by reversing the removal procedure. TORQUE Instrument Cluster Mount Screws: 16 in-lbs (2 N·m) 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.86 © Copyright Polaris Industries Inc.
  • Page 581 2. Remove four fasteners securing instrument panel to handlebars. 3. Lift instrument panel and disconnect the USB electrical connector. 4. Disconnect the USB lock collar from the USB 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.87 © Copyright Polaris Industries Inc.
  • Page 582 4. Connect meter leads to each terminal of the front brake switch 8. Apply the rear brake. Resistance Specification: Continuity with pedal depressed 5. Apply the front brake. Resistance Specification: Continuity with lever depressed 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.88 © Copyright Polaris Industries Inc.
  • Page 583 5. Read resistance with the side stand switch plunger depressed and extended. Switch Depressed (Stand DOWN): No Continuity (OL) Switch Extended (Stand UP): Continuity (Less than 1Ω) 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.89 © Copyright Polaris Industries Inc.
  • Page 584 S S T T A A R R T T E E R R C C I I R R C C U U I I T T B B R R E E A A K K O O U U T T D D I I A A G G R R A A M M 2018 2019 Click Here to view starting circuit breakout wiring diagram 2020-2021 Click HERE to view starting circuit breakout wiring diagram. 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.90 © Copyright Polaris Industries Inc.
  • Page 585 I I G G N N I I T T I I O O N N S S Y Y S S T T E E M M B B R R E E A A K K O O U U T T D D I I A A G G R R A A M M 2018 2019 Click Here to view ignition system breakout wiring diagram. 2020-2021 Click HERE to view ignition system breakout wiring diagram. 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.91 © Copyright Polaris Industries Inc.
  • Page 586 This is especially true if any solid state component is involved, where you will almost certainly not have complete circuit information. 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.92 © Copyright Polaris Industries Inc.
  • Page 587 • Measuring voltage drop. Performing this test correctly will give you understanding of how electrical pressure (voltage) varies in a circuit as current is flowing. Testing Voltage Drop page 10.98 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.93 © Copyright Polaris Industries Inc.
  • Page 588 For a video demonstration, scan the QR code below, or probing is done gently and carefully. Ensure no right click it and select “open in new tab.” damage has been done after probing. 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.94 © Copyright Polaris Industries Inc.
  • Page 589 Ensure you are using the correct adapter.Connector Probing Guidelines page 10.94 8. If there is continuity, the harness is damaged and should be repaired or replaced. 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.95 © Copyright Polaris Industries Inc.
  • Page 590 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.96 © Copyright Polaris Industries Inc.
  • Page 591 3. Run the unit briefly and shut it off after idle stabilizes. NOTE Do not disturb or disconnect the meter leads. 4. With ignition switch off, and after 12 minutes have passed, read current drain. 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.97 © Copyright Polaris Industries Inc.
  • Page 592 For a video demonstration, scan the QR code below, or right click it and select “open in new tab”. 9941419 R02 - 2018-2024 Indian Scout Service Manual 10.98 © Copyright Polaris Industries Inc.
  • Page 593 ELECTRICAL NOTES 9941419 R02 - 2018-2024 Indian Scout Service Manual © Copyright Polaris Industries Inc.
  • Page 594 Lubrication............9.5 Transmission, 6 speed..........6.11 Brake Light Triple Clamp ............8.10 Operation Overview ..........10.80 Voltage Regulator..........10.12 Removal / Installation........... 10.81 Water Pump............3.32 Brake Light Switch 9941419 R02 - 2018-2024 Indian Scout Service Manual IX.1 © Copyright Polaris Industries Inc.
  • Page 595 ABS Overview of Operation........9.20 Inspection ............5.23 ABS System Components ........9.20 Installation ............5.26 Pinion Shaft Bearing Inspection........5.15 Break-In, Engine ............2.7 Breakout Diagrams ..........10.92 Pinion Shaft Seal Replacement .........5.15 9941419 R02 - 2018-2024 Indian Scout Service Manual IX.2 © Copyright Polaris Industries Inc.
  • Page 596 Assembly View (2022+)........... 7.5 Diagnostic Trouble Codes (DTC) ........4.39 Removal / Installation..........7.14 Crankcase Digital Wrench Assembly.............6.47 Diagnostic Connector ..........1.38 Assembly View ............6.7 ECM Replacement..........10.44 9941419 R02 - 2018-2024 Indian Scout Service Manual IX.3 © Copyright Polaris Industries Inc.
  • Page 597 Assembly............. 8.37, 8.40 Electronic Fuel Injection (EFI) Assembly (Rogue) ..........8.45 Sensor Locations ...........4.15 Assembly View ..........8.11, 8.13 Electronic Throttle Control Module Assembly View (Scout Rogue) .........8.14 9941419 R02 - 2018-2024 Indian Scout Service Manual IX.4 © Copyright Polaris Industries Inc.
  • Page 598 Service Specifications .......... 10.41 Troubleshooting............4.55 Fuel Tank Special Tools ............10.41 Test 1: Battery Voltage Inspection......10.46 Assembly View .............4.12 Test 2: Spark............10.46 Installation ............4.27 9941419 R02 - 2018-2024 Indian Scout Service Manual IX.5 © Copyright Polaris Industries Inc.
  • Page 599 Profile & Orientation ..........3.93 2018 ..............1.4 2019 ..............1.7 Removal...............3.96 2020 ..............1.10 Pressure Oil Pump Installation ............3.40 2021 ..............1.14 2022 ..............1.18 Removal...............3.39 2023 ..............1.22 Primary Cover 9941419 R02 - 2018-2024 Indian Scout Service Manual IX.6 © Copyright Polaris Industries Inc.
  • Page 600 Assembly View ............7.6 Removal...............5.16 Removal / Installation..........7.11 Shift Shaft Seal Sensor Diagnostics ...........4.45 Replacement ............5.19 Sensors Shifting Location...............4.15 Troubleshooting............5.32 Service Notes Shock Body ..............7.2 Analysis............8.57, 8.68 9941419 R02 - 2018-2024 Indian Scout Service Manual IX.7 © Copyright Polaris Industries Inc.
  • Page 601 Assembly View ........... 10.10 Current Draw Test ..........10.30 Drive Gear Tail Light Assembly View ........... 10.55 Installation ............6.28 Drive Gear, Removal..........6.27 Operation Overview ..........10.80 9941419 R02 - 2018-2024 Indian Scout Service Manual IX.8 © Copyright Polaris Industries Inc.
  • Page 602 Brake System ............9.43 Inspection ............8.102 Crankshaft ............6.52 Final Drive ............8.94 Troubleshooting..........8.104 Wheel Bearings, Front Front Wheel & Suspension ........8.53 Inspection ............. 8.6 Misfire Detection ...........4.54 9941419 R02 - 2018-2024 Indian Scout Service Manual IX.9 © Copyright Polaris Industries Inc.
  • Page 603 Service Specifications ..........8.96 Wire Harness Connector Identification ........10.67 Wire Harness Cover Removal / Installation..........7.16 Wiring Diagram Ignition system ........... 10.91 Wiring Harness Routing / Retention ..........10.61 9941419 R02 - 2018-2024 Indian Scout Service Manual IX.10 © Copyright Polaris Industries Inc.

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