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Graco HP Auto Series Operation - Repair - Parts
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Graco HP Auto Series Operation - Repair - Parts

Graco HP Auto Series Operation - Repair - Parts

Lithium airless line striper
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Operation, Repair, Parts
LineLazer
®
Airless Line Striper
For the application of line striping materials.
For professional use only.
Not approved for use in explosive atmospheres or hazardous (classified) locations.
3300 psi (22.8 MPa, 228 bar) Maximum Operating Pressure
See page 4 for model information and approvals.
Important Safety Instructions
Read all warnings and instructions in this manual and in related manuals before using the equipment.
Be familiar with the controls and the proper usage of the equipment. Save these instructions.
Related Manuals in English:
Power Sonic Quick Guide (See QR Code below)
ES 1000
ES 2000
311254
Gun
311254
334599
Pump
310643
3A3428
Use only genuine Graco replacement parts.
The use of non-Graco replacement parts may void warranty.
ES 1000 / ES 2000 Lithium
Gun
Pump
Auto-Layout Application Methods
LineLazer ES 1000
3A9033A
EN
LineLazer ES 2000

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Summary of Contents for Graco HP Auto Series

  • Page 1 Power Sonic Quick Guide (See QR Code below) ES 1000 ES 2000 311254 311254 334599 Pump 310643 Pump 3A3428 Auto-Layout Application Methods LineLazer ES 2000 LineLazer ES 1000 Use only genuine Graco replacement parts. The use of non-Graco replacement parts may void warranty.
  • Page 2 Power Requirements ..... 14 ES2000 (HP Auto Series) ....38 Charge the Battery.
  • Page 3 Parts List - ES 2000 ......97 Graco Information ......120...
  • Page 4 LineLazer V LiveLook Display LineLazer V LiveLook Display ES2000 (HP Auto Series) 3A9033A Operation, Repair, Parts...
  • Page 5 LineLazer V LiveLook Display Initial Setup (ES2000 HP Auto Series) The initial setup prepares the striper for operation US Units based on a number of user entered parameters. Lan- Pressure = psi guage selections and the units of measure selections Volume = gallons can be set before you start or changed later.
  • Page 6 LineLazer V LiveLook Display 6. Press and release gun trigger control to start cali- 3. Press to select Setup/Information. bration. ti27912a 7. Move striper forward. Keep laser dot on steel tape. 8. Stop when laser aligns with 26-ft (8m) or distance entered on steel tape (25-ft./7.6m distance).
  • Page 7 LineLazer V LiveLook Display Striping Mode (ES2000 HP Auto Series) Operating in Striping Mode Ref. Description Striper must be running before activating gun trigger Select a “Favorite”, press for less than one second. control. Save a “Favorite”, press and hold for more than three seconds.
  • Page 8 LineLazer V LiveLook Display Measure Mode (ES2000 HP Auto Series) Measure Mode replaces a tape measure to measure 2. Press and release gun trigger control. Move striper distances when laying out an area to be striped. forwards or backwards. (Moving backwards is a negative distance.)
  • Page 9 LineLazer V LiveLook Display Layout Mode 2. Use gun activation buttons to select guns. Layout Mode is used to calculate and mark parking lot stalls. 1. Use to select Layout Mode. ti27918a 3. Press and release gun trigger control and move striper forward.
  • Page 10 LineLazer V LiveLook Display Stall Calculator 2. The most recent length measured in Measure Mode is automatically displayed. Press gun trigger control to start a new measurement. Press again to stop Stall Calculator is used to set the stall size. The striper measuring.
  • Page 11 LineLazer V LiveLook Display Angle Calculator 2. Dot spacing (B) and offset (C) are calculated based on the parameters entered: Angle Calculator is used to determine the offset value Stall angle and dot spacing value for a layout. Stall depth Stall size (width) 1.
  • Page 12 LineLazer V LiveLook Display 5. Press and release gun trigger control to start 4. Press to transfer calculated dot spacing marking stall size dots. Press and release gun distance to Layout Mode. Save this value in trigger control to stop marking. favorites if desired.
  • Page 13 LineLazer V LiveLook Display Setup/Information to select Setup/Information. Press to select Language. See Language, page 31. See Calibration, page 31. See Settings, page 49. See Information, page 50. See Marker Layout Mode, page 51. 3A9033A Operation, Repair, Parts...
  • Page 14 LineLazer V LiveLook Display Settings to select Setup/Information. Press open Settings Menu. Chooses the machine type. Necessary for accurate gallon counting. to set time and date. Needed for accurate Data Logging. Set units with to adjust screen contrast to the desired value. For programmed skip lines, press to choose: In Auto-mode, guns won’t fire or will shut off if speed is below set...
  • Page 15 LineLazer V LiveLook Display Information to select Setup/Information. Press open Information Menu. Displays and logs life data and striper information. View and test functionality of component Stroke Counter Touch Pad Buttons Pressure Transducer Distance Sensor Battery Voltage Logs last four error codes that occurred. Code Description 02 = Over pressure 03 = No transducer detected...
  • Page 16 LineLazer V LiveLook Display Marker Layout Mode 4. Set gun switch to skip line or solid line. The Marker Layout Mode feature sprays a dot or a series of dots to mark an area. 1. Use to select Setup/Information. Press to open Marker Layout Mode.
  • Page 17 LineLazer V LiveLook Display Data Logging The LLV control is equipped with Data Logging, which 1. Press the to open the Data Logging pop up allows the user to recall job data and export the data window. from the machine to a USB drive. 2.
  • Page 18 Maintenance Maintenance Routine maintenance is important to ensure proper operation of your sprayer. Maintenance includes performing routine actions which keep your sprayer in operation and prevents trouble in the future. Activity Interval Inspect/clean sprayer filter, fluid inlet strainer, and gun filter. Daily or each time you spray Inspect motor shield vents for blockage.
  • Page 19 Recycling and Disposal Recycling and Disposal Rechargeable Battery Disposal End of Product Life Do not place batteries in the trash. Recycle batteries At the end of the product’s useful life, dismantle and according to local regulations. In the USA and Canada, recycle it in a responsible manner.
  • Page 20 Troubleshooting (ES 1000 & ES 2000) Troubleshooting (ES 1000 & ES 2000) Mechanical/Fluid Flow , page 16, before Follow Pressure Relief Procedure checking or repairing. 2. Check all possible problems and causes before disassembling the unit. What to Do What to Check When check is not OK, refer to this Problem If check is OK, go to next check...
  • Page 21 Troubleshooting (ES 1000 & ES 2000) What to Do What to Check When check is not OK, refer to this Problem If check is OK, go to next check column Motor runs but pump does not stroke Connecting rod assembly damaged. Replace connecting rod assembly.
  • Page 22 (for example: two blinks equals CODE 02). Error Code Messages CODE MESSAGE ACTION HIGH PRESSURE DETECTED - RELIEVE Check for clogs. Use only Graco spray hoses, use a PRESSURE minimum of 50ft/15m. PRESSURE TRANSDUCER NOT Check transducer connection. DETECTED MOTOR NOT SPINNING Check for mechanical failure and check motor connections.
  • Page 23 Troubleshooting (ES 1000 & ES 2000) Problem What to Check How to check Sprayer does not run at all Check transducer or transducer Make sure there is no pressure in the system (see Pres- connections sure Relief Procedure, page 16). Check fluid path for clogs, such as clogged filter.
  • Page 24 Troubleshooting (ES 1000 & ES 2000) Problem What to Check How to check Sprayer does not run at all Control is commanding motor to Remove pump and try to run sprayer. If motor runs, run but motor shaft does not check for locked or frozen pump or drive train.
  • Page 25 Troubleshooting (ES 1000 & ES 2000) Problem What to Check How to check Perform Field Short Test: Test at large 4-pin motor field connector. There should not be continuity from pin 4, the ground wire, and any of the remaining 3 pins. If motor field connector tests fail, replace motor.
  • Page 26 Troubleshooting (ES 1000 & ES 2000) Problem What to Check How to check Low battery Check the condition of the batteries and recharge if AC output voltage is low and the possible. inverter turns loads OFF in a short time. AC voltage has dropped Check the AC voltage for proper voltage and frequency.
  • Page 27 Troubleshooting (ES 1000 & ES 2000) Problem What to Check How to check Spray icon is always shown on dis- Interrupter is improperly posi- Turn screw clockwise until spray icon is synchronized play. tioned. with fluid spray, page 24. Reed switch assembly is dam- Replace reed switch assembly.
  • Page 28 Troubleshooting (ES 1000 & ES 2000) Electrical (ES 2000) Symptom: Sprayer does not run, stops running, or will 4. Remove control box cover to view control board not shut off. status light. To determine which code refer to the control board status light. Turn the ON/OFF switch OFF, remove the control cover then turn power back ON.
  • Page 29 Troubleshooting (ES 1000 & ES 2000) TYPE OF PROBLEM WHAT TO CHECK HOW TO CHECK Sprayer does not run at all Check transducer or transducer Set sprayer to OFF and disconnect power to connections (control board is not sprayer. Control board status light detecting a pressure signal).
  • Page 30 Troubleshooting (ES 1000 & ES 2000) TYPE OF PROBLEM WHAT TO CHECK HOW TO CHECK Remove pump and try to run sprayer. If motor runs, Sprayer does not run at all Control is commanding motor to run but motor shaft does not rotate. check for locked or frozen pump or drive train.
  • Page 31 Troubleshooting (ES 1000 & ES 2000) TYPE OF PROBLEM WHAT TO CHECK HOW TO CHECK Sprayer does not run at all Control is commanding motor to run but motor shaft does not rotate. Control board status light Possibly locked rotor condition, Perform Field Short Test: Test at large 4-pin motor blinks 5 times repeatedly an open connection exists between...
  • Page 32 Troubleshooting (ES 1000 & ES 2000) TYPE OF PROBLEM WHAT TO CHECK HOW TO CHECK Sprayer does not run at all Allow sprayer to cool. If sprayer NOTE: Motor must be cooled down for the test. runs when cool, correct cause of Check thermal device connector (yellow wires) Control board status light overheating.
  • Page 33 Troubleshooting (ES 1000 & ES 2000) TYPE OF PROBLEM WHAT TO CHECK HOW TO CHECK Sprayer does not run at all Check the connections. Control Turn power OFF. is not receiving a motor position Disconnect motor position sensor and inspect for Control board status light sensor signal damage at connectors.
  • Page 34 Troubleshooting (ES 1000 & ES 2000) Sprayer Will Not Run (ES 1000 & ES 2000) (See following page for steps) Remove Control box cover. Turn sprayer ON. Observe control board status light on See Step 1. Do you control board (see page 62). have over 100 VAC (220 VAC for 230v units)? No Light...
  • Page 35 Troubleshooting (ES 1000 & ES 2000) Step 1: Step 2: Step 3: Plug Power cord in and turn Disconnect potentiometer. Check motor thermal switch. switch ON. Connect probes Plug power cord in and Unplug yellow wires. Meter to ontrol board. Turn meter to should read 100 ohms.
  • Page 36 Troubleshooting (ES 1000 & ES 2000) Sprayer Will Not Shut Off (ES 1000 & ES 2000) 1. Perform Pressure Relief Procedure, page 16. 2. Remove control box cover so the control board Leave prime valve open (down) and turn ON/OFF status light can be viewed if available.
  • Page 37 Troubleshooting (ES 1000 & ES 2000) Inverter (ES 1000 & ES 2000) The inverter has 2 circuit breakers, and an LED Status See chart below for different functions, alarms, and Center that communicates inverter operation status. fault modes. Status Center BATTERY POWER OVER...
  • Page 38 Troubleshooting (ES 1000 & ES 2000) Sprayer does not have - 100 VAC for 120V units - 220 VAC for 230V units (ES 1000& ES 2000) Troubleshooting Procedure: See Step 4 on page 69. Remove front shroud on unit to Do you have Is Fuse access DC power connections...
  • Page 39 Troubleshooting (ES 1000 & ES 2000) Battery Will Not Charge (ES 1000 & ES 2000) Troubleshooting Procedure: Remove front shroud on unit to See Step 4 on page 69. Is Fuse Do you have access DC power connections blown? 10.0 volts or higher? on inverter.
  • Page 40 Notes Notes 3A9033A Operation, Repair, Parts...
  • Page 41 Parts Drawing - ES 1000 Parts Drawing - ES 1000 Torque to 17-23 ft-lbs (23.0-31.1 N·m) Torque to 190-210 in-lbs (21.4-23.7 N·m) Torque to 18-22 in-lbs (2.0-2.4 N·m) Torque to 23-27 ft-lbs (31.1-36.6 N·m) Torque to 45-55 ft-lbs (61.0-74.5 N·m) 3A9033A Operation, Repair, Parts...
  • Page 42 Parts List - ES 1000 Parts List - ES 1000 Ref. Part Description Ref. Part Description 129601 SCREW, cap, btn hd, 3/8 x 1.25 17N763 FRAME, linestriper 17N451 CONTROL, assembly, LL ES 108851 WASHER, plain 867517 SCREW, hex head, 3/8-16 x 3.5” 101566 NUT, lock 17J135 COVER, control 193405 AXLE...
  • Page 43 Parts Drawing - ES 1000 Parts Drawing - ES 1000 Torque to 140-160 in-lbs (15.8-18.1 N·m) Torque to 30-35 in-lbs (3.4-4.0 N·m) Hammer tight Torque to 9-11 in-lbs (1.0-1.2 N·m) Torque to 20-25 in-lbs (2.3-2.8 N·m) 3A9033A Operation, Repair, Parts...
  • Page 44 Parts List - ES 1000 Parts List - ES 1000 Ref. Part Description Ref. Part Description 115099 WASHER, garden 17P496 COVER, inverter 117559 O-RING 125205 NUT, lock, nylon, 3/8-16 17N217 HOSE, coupled 24S022 MOTOR, electric 187651 STRAINER, 3/4-16 unf 129604 GROMMET, rubber 107254 SCREW, thd forming 17N444 GROMMET 221▲...
  • Page 45 Parts Drawing - ES 1000 Parts Drawing - ES 1000 Torque to 8-10 ft-lbs (10.8-13.6 N·m) see pg. 88 3A9033A Operation, Repair, Parts...
  • Page 46 Parts List - ES 1000 Parts List - ES 1000 Ref. Part Description Ref. Part Description 17M321 CABLE, red, dia .625 x 3 ft 25N794 INVERTER, power supply, 120V (includes 615) 25N793 INVERTER, power supply, 230V 17M323 CABLE, black, dia .625 x 3.5 ft 25U601 BATTERY, 12V lithium w/ cover (includes 614) 113796 SCREW, flanged, hex hd...
  • Page 47 Parts Drawing - ES 1000 Parts Drawing - ES 1000 Torque to 17-23 ft-lbs (23.0-31.1N·m) Torque to 190-210 in-lbs (21.4-23.7 N·m) Torque to 23-27 ft-lbs (31.1-36.6 N·m) Torque to 60-80 in-lbs (6.7-9.0 N·m) Torque to 17-23 ft-lbs (23.0-31.1 N·m) Torque to 35-45 ft-lbs (47.4-61.0 N·m) Torque to 365-385 in-lbs (41.2-43.4 N·m)
  • Page 48 Parts List - ES 1000 Parts List - ES 1000 Swivel Wheel Assembly Filter Ref. Part Description Ref. Part Description 101566 NUT, lock 17K166 MANIFOLD, filter 196179 FITTING, elbow, street 17E680 CAP, filter 112960 SCREW, cap, flng hd 15C766 TUBE, diffusion 111040 NUT, lock, insert, nylock, 5/16 243984 FILTER, fluid 18*‡...
  • Page 49 Parts Drawing - ES 1000 Parts Drawing - ES 1000 ti30465a Torque to 17-23 ft-lbs (23.0-31.1 N·m) Torque to 145-155 in-lbs (16.3-17.5 N·m) ti30466a 3A9033A Operation, Repair, Parts...
  • Page 50 Parts List - ES 1000 Parts List - ES 1000 Gun Holder and Arm Gun Trigger Ref. Part Description Ref. Part Description 101566 NUT, lock 114659 GRIP, handle 114982 SCREW, cap, flng hd 15F624 NUT, cable, gun 17N447 BRACKET, gun arm 198896 BLOCK, mounting 102040 NUT, lock, hex 245676 HANDLE...
  • Page 51 Parts Drawing - ES 1000 Parts Drawing - ES 1000 Torque to 18-22 in-lbs (2.0-2.4 N·m) Torque to 28-32 in-lbs (3.1-3.6 N·m) Torque to 45-55 ft-lbs (61.0-74.5 N·m) ti30487a 3A9033A Operation, Repair, Parts...
  • Page 52 Parts List - ES 1000 Parts List - ES 1000 Ref. Part Description Ref. Part Description 17N443 POTENTIOMETER 241105 CABLE 198650 SPACER, shaft 17J136 SCREW, hex, flange hd 17J126 BRACKET, shroud 113491 CLAMP, wire 17N419 BRACKET, switch 114659 GRIP, handle 102040 NUT, lock, hex 237686 GROUNDING, clip 15C973 GASKET...

This manual is also suitable for:

Linelazer es 1000Linelazer es 2000Linelazer v es 2000