Textron JACOBSEN BUNTON BZT 2190 Setup, Parts & Maintenance
Textron JACOBSEN BUNTON BZT 2190 Setup, Parts & Maintenance

Textron JACOBSEN BUNTON BZT 2190 Setup, Parts & Maintenance

19hp kaw w/48 / w/52 side discharge, 23hp kaw w/52 / w/61 side discharge, 23hp klr w/52 / w/61 side discharge, 25hp kaw w/61 side discharge, 27hp klr w/61 side discharge

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SETUP, PARTS & MAINTENANCE
MANUAL BZT 2000 SERIES
Models:
642220A BZT 2190 19HP KAW W/48 SIDE DISCHARGE
642221A BZT 2190 19HP KAW W/52 SIDE DISCHARGE
642222A BZT 2230 23HP KAW W/52 SIDE DISCHARGE
642223A BZT 2230 23HP KAW W/61 SIDE DISCHARGE
642227A BZT 2230LC 23HP KLR W/52 SIDE DISCHARGE
642228A BZT 2230LC 23HP KLR W/61 SIDE DISCHARGE
642233A BZT 2250 25HP KAW W/61 SIDE DISCHARGE
642237A BZT 2270 27HP KLR W/61 SIDE DISCHARGE
WARNING: If incorrectly used this machine can cause severe injury. Those who use
and maintain this machine should be trained in its proper use, warned of its dangers
and should read the entire manual before attempting to set up, operate, adjust or
service the machine.
Operation & Safety Manual: 4122816
4122815 REV D

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  • Page 1 SETUP, PARTS & MAINTENANCE MANUAL BZT 2000 SERIES Models: 642220A BZT 2190 19HP KAW W/48 SIDE DISCHARGE 642221A BZT 2190 19HP KAW W/52 SIDE DISCHARGE 642222A BZT 2230 23HP KAW W/52 SIDE DISCHARGE 642223A BZT 2230 23HP KAW W/61 SIDE DISCHARGE 642227A BZT 2230LC 23HP KLR W/52 SIDE DISCHARGE 642228A BZT 2230LC 23HP KLR W/61 SIDE DISCHARGE 642233A BZT 2250 25HP KAW W/61 SIDE DISCHARGE...
  • Page 2 © 2003, TEXTRON INC...
  • Page 3: Table Of Contents

    Bunton designs and builds its equipment to serve many years in a safe and productive manner. For longest life, use this machine only as directed in the manuals, keep it in good repair and follow safety warnings and instructions. You'll always be glad you did. Jacobsen, a Textron Company One Bob Cat Lane Johnson Creek, WI 53038-0469...
  • Page 4: Safety

    Your safety and the safety of others is involved. Jacobsen, a Textron Company strongly warns Signal word definitions against, rejects and disclaims any modifications, add-on accessories or product alterations that are...
  • Page 5: Assembly And Setup

    ASSEMBLY AND SETUP BZT 2000 Series TOOLS REQUIRED FOR ASSEMBLY – Wrecking bar – Claw hammer – Ratchets: 3/8" – Sockets: 3/8", 1/2", 17 mm – Wrenches: 13 mm, 15 mm, 17 mm, 18 mm, 1-1/16”, 1-1/8” – Straight edge –...
  • Page 6 ASSEMBLY AND SETUP BZT 2000 Series 3. Set tire pressures to 14 lbs/in (1.0 kg/cm ). Tires are overinflated for shipping. 4. TRACTION LEVERS a) Loosen bolt A and remove bolt B. b) Rotate traction lever D into position and secure with bolts A and B.
  • Page 7 ASSEMBLY AND SETUP BZT 2000 Series 6. FINAL PREPARATIONS – Check the engine and hydraulic oil levels. Top up with the correct oil if necessary. Use 10W30 motor oil for the engine. Use fresh, clean 15W40 or 20W50 motor oil or 15W50 synthetic motor oil for the hydraulic system.
  • Page 8 MAINTENANCE CHART BZT 2000 Series t l i t l i...
  • Page 9: Maintenance Record

    MAINTENANCE RECORD BZT 2000 Series NOTES _______________________________________________________________ ____________________________________________________ ________________________________________________________________________ _______________________________________________________________ ____________________________________________________________ ____________________________________________________ ________________________________________________________________________ _______________________________________________________________ ____________________________________________________________ _______________________________________________________________ ____________________________________________________________ ____________________________________________________________ & & r i f , l i t l i...
  • Page 10: Maintenance

    MAINTENANCE BZT 2000 Series CHECK DAILY Operator Presence Interlock System - Start Operation For the engine to crank, the parking brake must be on, the PTO (blades) off and traction levers in the neutral lock position. Sit in the seat and check, one by one, if the engine will crank with the parking brake off, the blades on, and either traction lever out of neutral lock.
  • Page 11 MAINTENANCE BZT 2000 Series LUBRICATION Every 50 hours of operation, lubricate the following points (1-5) with grease: 1. Brake lever pivot (1 point) 2. Push arms (2 points located at rear of cutterdeck under each fuel tank) 3. Deck idler pivot bearings (2 points) 4.
  • Page 12 MAINTENANCE BZT 2000 Series HYDRAULIC SYSTEM Fluid level in the hydraulic system should be checked after the first 5 hours of operation, and every 100 hours thereafter, or when a leak has occurred. If the fluid is low, check all components for leaks.
  • Page 13 MAINTENANCE BZT 2000 Series ENGINE OIL Do not perform engine maintenance without the engine off, spark plug wires disconnected and PTO disengaged. AFTER FIRST FIVE (5) HOURS While the engine is warm: 1. Remove drain cap D and drain the crankcase. Dispose of used oil in accordance with local requirements.
  • Page 14 MAINTENANCE BZT 2000 Series DUAL ELEMENT AIR CLEANER Engines equipped with dual element air cleaners have a paper air cleaner element with an oiled, foam precleaner element on the dirty side of the paper element. Both should be inspected regularly and maintained.
  • Page 15 MAINTENANCE BZT 2000 Series LIQUID COOLED DUAL ELEMENT AIR CLEANER The air cleaner with this engine has a high density paper air cleaner cartridge surrounded by an oiled, foam precleaner element. Both should be inspected regularly and maintained. Clean and re-oil precleaner element every 25 hours (more often under dusty conditions).
  • Page 16 MAINTENANCE BZT 2000 Series ENGINE COOLING-LIQUID COOLED Continued operation with a clogged cooling system will cause severe overheating and can result in engine damage. Remove air intake cover S by releasing the four latches T. – Daily: Clean air intake cover S. –...
  • Page 17 MAINTENANCE BZT 2000 Series BLADE REMOVAL BLADE BALANCE Follow these instructions to prevent injury during Blade balance must be maintained at 5/8 oz-in (19.4 blade removal: g-cm) or less. Failure to keep blades balanced 1. Loosen with a box wrench or a socket and long causes excess vibration, wear, and shortened life of breaker bar.
  • Page 18: Adjustments

    ADJUSTMENTS BZT 2000 Series DECK LEVELING a) Park the machine on a smooth, level surface. Raise the deck to the transport position. Remove pin D. b) Lower the deck onto a set of equal height blocks A under the rear corners of the deck. Place another set of blocks B under the front of the deck so that the deck top is pitched forward 1/8”.
  • Page 19 ADJUSTMENTS BZT 2000 Series HEIGHT OF CUT The height of cut is set by moving height of cut pin N to the hole designated for the height of cut desired. To change the height of cut: 1. Raise the deck to the highest position. 2.
  • Page 20 ADJUSTMENTS BZT 2000 Series CONTROL LEVERS There are two mounting positions for the control levers, upper and lower. The lower position works well for most people. Taller operators may need the upper position. To adjust the height of the control levers: –...
  • Page 21 ADJUSTMENTS BZT 2000 Series HYDROSTAT ADJUSTMENTS A turnbuckle-style hydrostat neutral adjustment is provided. Neutral: 1. Support the machine with the rear wheels off the ground. Use jackstands or equivalent support. Do not rely only on mechanical or hydraulic jacks. 2. Move the traction levers out into the neutral lock position and raise the seat.
  • Page 22: Belt Replacement

    BELT REPLACEMENT BZT 2000 Series Note: Always use Bunton replacement belts, not general purpose belts. Bunton belts are specially designed for use on commercial mowers and will normally last longer. ENGINE-CUTTERDECK (PTO) BELT 1. Set the cutterdeck in the lowest height-of-cut position.
  • Page 23 BELT REPLACEMENT BZT 2000 Series CUTTERDECK BELT 1. Set the cutterdeck in the lowest height-of-cut position. 2. Remove the engine-cutterdeck belt from the deck idlers and pulley (see engine-cutterdeck belt replacement). Push it aside but don't remove it from the machine. 3.
  • Page 24: Specifications

    SPECIFICATIONS BZT 2000 Series POWER UNITS ENGINES : CONTROLS: Construction: Aluminum block with cast-in cast iron Throttle; choke; power takeoff (PTO) clutch switch; sleeves. Aluminum head. traction levers; parking brake lever; lift lever. Configuration: 4-stroke, vertical shaft, V-twin FUEL SYSTEM: cylinder, overhead valve, air-cooled or liquid cooled.
  • Page 25 SPECIFICATIONS BZT 2000 Series " 9 " 9 " 9 " 5 " 4 . n i . n i . n i . n i . n i - t f - t f - t f - t f - t f / .
  • Page 26 SPECIFICATIONS BZT 2000 Series " 5 " 5 " 1 " 4 " 5 " 2 " 9 " 5 " 3 t f i l t f i l t f i l t f i l t f i l t f i l "...
  • Page 27: Part Section

    PART SECTION BZT 2000 Series PARTS SECTION...
  • Page 28 UPPER ENGINE DECK ASSY BZT 2000 Series FIGURE 1...
  • Page 29: Upper Engine Deck Assy

    UPPER ENGINE DECK ASSY BZT 2000 Series FIGURE 1 4122815-01 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 4118350 ENG-KAW FHV 23 HDAC 1-40 2308095 COVER-TERMINAL 4118340 ENG-KAW FHV 25 HDAC 1-41 2182404.7 PLATE-KICK 4114746 S-AIR FILTER PRIMARY 1-42 64263-011 BLT-FLG HD M10-1.5 X 20 4114747 S-AIR FILTER SAFETY 1-43...
  • Page 30 LOWER ENGINE DECK ASSY/CLUTCH BZT 2000 Series FIGURE 2...
  • Page 31: Lower Engine Deck Assy/Clutch

    LOWER ENGINE DECK ASSY/CLUTCH BZT 2000 Series FIGURE 2 4122815-02 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 2722382 PULLEY-PUMP 64044-1 SCREW-SET 1/4-20X1/4 64238-03 KEY-MTRC 5MM SQX28MM 2 64164-10 1/4X1/4X1-1/4 MACH KEY 4121339 PULLEY-4.25 ENGINE 2721337 CLUTCH-ELECTRIC (USE ON ALL MODELS EXCEPT 19HP) (INCLUDES ITEMS 29 &...
  • Page 32 BUMPER BZT 2000 Series FIGURE 3...
  • Page 33: Bumper

    BUMPER BZT 2000 Series FIGURE 3 4122815-03 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 2722296.7 ARM-BUMPER 4128327 S ENG DECK W/LABS 2721324.7 WLDMT-BUMPER 64263-013 BLT-FLG HD M10-1.5 X 30 64265-05 NUT-FL NYL LOCK M10-1.5 10 2721932.7 BRACE-VERTICAL...
  • Page 34 FUEL TANKS/CONTROL PANEL BZT 2000 Series FIGURE 4...
  • Page 35: Fuel Tanks/Control Panel

    FUEL TANKS/CONTROL PANEL BZT 2000 Series FIGURE 4 4122815-04 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 2721510 TANK-FUEL LH (INCLUDES ITEMS 18 & 19) 2721509 TANK-FUEL RH (INCLUDES ITEMS 18 & 19) 2721808 S CONTROL PANEL W/LAB 1 (USED ON ALL MODELS EXCEPT LIQUID COOLED) 4128327 S ENG DECK W/LABS...
  • Page 36 BRAKES/REAR WHEEL BZT 2000 Series FIGURE 5...
  • Page 37: Brakes/Rear Wheel

    BRAKES/REAR WHEEL BZT 2000 Series FIGURE 5 4122815-05 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 5-22 64144-34 SNAP RING.50 4128327 S-ENGINE DECK W/LABS 5-23 2188145 BEARING-.75ID SELF ALIGN 2 4113527.7 WLDMT-BRAKE ARM LH 5-24 64123-15 BOLT-3/8-16X3/4 HEX 4113529.7 WLDMT-BRAKE ARM RH 5-25 64141-4 NUT-WLF 3/8-16...
  • Page 38 OIL COOLER BZT 2000 Series FIGURE 6...
  • Page 39: Oil Cooler

    OIL COOLER BZT 2000 Series FIGURE 6 4122815-06 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 4128327 S ENGINE DECK W/LABS 2722339.7 BRKT-COOLER FRONT 2722338.7 BRKT-OIL COOLER 2720891.7 SCREEN-OIL COOLER 2188173 COOLER-OIL 2186211 S HYD RSRVR W/LABS (69053-05 IS A SERVICEABLE LENGTH OF 55") 6-7A 69053-05 3/8 HIGH TEMP HOSE 26"...
  • Page 40 OIL COOLER-LIQUID COOLED BZT 2000 Series FIGURE 7...
  • Page 41: Oil Cooler-Liquid Cooled

    OIL COOLER-LIQUID COOLED BZT 2000 Series FIGURE 7 4122815-07 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 4128327 S ENGINE DECK W/LABS 2722371.7 BRKT-OIL COOLER 223LC 2722424.7 BRKT-OIL COOLER 223LC 2720891.7 SCREEN-OIL COOLER 2188173 COOLER-OIL 2186211 S HYD RSRVR W/LABS (69053-05 IS A SERVICEABLE LENGTH OF 55") 7-7A 69053-05...
  • Page 42 HYDRAULICS BZT 2000 Series FIGURE 8...
  • Page 43: Hydraulics

    HYDRAULICS BZT 2000 Series FIGURE 8 4122811-06 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 2186211 S HYD RESERVOIR W/LAB 1 2720396 FILTER 25 MICRON 69216.7 CAP-RESERVOIR 108029 PLUG-MAGNETIC 158058-04 FTG-90 BRB 9/16-18X.38 108205-03 ELBOW-MALE 45 37-ORB (69053-05 IS A SERVICEABLE LENGTH OF 55") 6-7A 69053-05 3/8 HIGH TEMP HSE 18"...
  • Page 44 HYDROGEAR PUMP ZT 200 Series FIGURE 9...
  • Page 45: Hydrogear Pump

    HYDROGEAR PUMP ZT 200 Series FIGURE 9 4122811-07 ITEM HYDROGEAR PART NO. TEXTRON PART NO. DESCRIPTION 70516 ----- HOUSING KIT 70517 ----- END CAP KIT 50641 ----- STRAIGHT HEADLESS PIN 50969 2721615-01 FLANGE BOLT M8-1.25 X 60 51232 2721615-02 HOUSING O-RING...
  • Page 46 KOHLER WIRE HARNESS-LIQ. COOLED BZT 2000 Series FIGURE 10...
  • Page 47: Kohler Wire Harness-Liq. Cooled

    KOHLER WIRE HARNESS-LIQ. COOLED BZT 2000 Series FIGURE 10 4122815-10 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 10-1 2722147 HARNESS-WIRING 10-2 148082-20 FUSE-20 AMP 10-3 108061-13 CABLE-BATTERY 36 BLACK 1 10-4 4124009 SWITCH-SEAT, NO 10-5 158136 WIRE-SEAT SWITCH 10-6 48030N HOUR METER ASSEMBLY 10-7...
  • Page 48 KAWASAKI WIRE HARNESS BZT 2000 Series FIGURE 11...
  • Page 49: Kawasaki Wire Harness

    KAWASAKI WIRE HARNESS BZT 2000 Series FIGURE 11 4122815-11 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 11-1 2721375 HARNESS-WIRING MAIN 11-2 148082-20 FUSE-20 AMP 11-3 108061-13 CABLE-BATTERY 36 BLACK 1 11-4 4124009 SWITCH-SEAT, NO 11-5 158136 WIRE-SEAT SWITCH 11-6 48030N HOUR METER ASSEMBLY 11-7...
  • Page 50 SEAT ASSEMBLY & ROPS BZT 2000 Series FIGURE 12...
  • Page 51: Seat Assembly & Rops

    SEAT ASSEMBLY & ROPS BZT 2000 Series FIGURE 12 4122811-14 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 12-1 4122479 SEAT-SUSPENSION (INCLUDES ITEMS 2-15) 12-2 4122479-01CUSHION-SEAT BACK 12-3 4122479-02CUSHION-SEAT BOTTOM 12-4 4122479-03SLIDE RAIL-ADJUSTER 12-5 4122479-04SLIDE RAIL-SLAVE 12-6 4122479-05SKIRT-SEAT ASSY 12-7 4122479-06CLIP-SMALL XMAS TREE 12-8 4122479-07CLIP-LARGE XMAS TREE...
  • Page 52 ELECTRIC DECK LIFT BZT 2000 Series FIGURE 13...
  • Page 53: Electric Deck Lift

    ELECTRIC DECK LIFT BZT 2000 Series FIGURE 13 4122815-13 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 13-1 2722723.7 WLDMT-CRADLE 13-2 64237-03 LOCKNUT-NYLN M10-1.5 13-3 2000791 LBL-OUTSIDE HOC 13-4 2182523.7 PLATE-HEIGHT ADJ OUTER 1 13-5 2183071-03SPACER 13-6 2182524.7 PLATE-HEIGHT ADJ INNER 1 13-7 2000790 LABEL-INNER HOC...
  • Page 54 STEERING/INSTRUMENTS BZT 2000 Series FIGURE 14...
  • Page 55: Steering/Instruments

    STEERING/INSTRUMENTS BZT 2000 Series FIGURE 14 4122815-14 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 14-1 4128327 S ENGINE DECK W/LABS 14-2 48030N HOUR METER ASSEMBLY 14-3 2188161 VALVE-TANK SELECTOR 14-4 108009-04 CONTROL-CHOKE 40.0 (USE WITH KOHLER ENGINES) 108009-03 CONTROL-CHOKE 51.0 (USE WITH KAWASAKI &...
  • Page 56 CRADLE ASSEMBLY BZT 2000 Series FIGURE 15...
  • Page 57: Cradle Assembly

    CRADLE ASSEMBLY BZT 2000 Series FIGURE 15 4122815-15 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 15-1 2182356.7 BRKT-SHAFT HANGER 15-2 2183077 SPCR-DKLIFT ACTUATOR 15-3 2188127 CHAIN-6.35 (.250) 5 LINKS 15-4 2721859 MAT-FOOT PLATE LOWER 1 15-5 2721860 MAT-FOOT PLATE MIDDLE 1 15-6 2721861 MAT-FOOT PLATE UPPER 1...
  • Page 58 CRADLE & CASTER ASSEMBLY BZT 2000 Series FIGURE 16...
  • Page 59: Cradle & Caster Assembly

    CRADLE & CASTER ASSEMBLY BZT 2000 Series FIGURE 16 4122815-16 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 16-1 48043-03C CUP, OUTER BEARING 16-2 2721306.7 WLDMT-CASTER YOKE 16-3 DECK/W LABS 16-4 64123-215 BOLT-HEX 3/4-10X7 1/2 16-5 2722228 WHEEL-13X5.00-6 ASSY (INCLUDES ITEMS 6-8) 16-6 2720475-01TIRE-13X5.00-6 SMOOTH 16-7...
  • Page 60 48" SIDE DISCHARGE BZT 2000 Series FIGURE 17...
  • Page 61: 48" Side Discharge

    48" SIDE DISCHARGE BZT 2000 Series FIGURE 17 4122815-17 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 17-1 4127971 S-48INCH DECK W/LABELS 1 17-46 64018-2 BLT-CRG 1/4-20X3/4 17-2 4127853.5 COVER-BELT RH 48 17-47 64163-68 WSHR-1.015X1.5X9GA 17-3 4127852.5 COVER-BELT LH 48 17-48 64268-01 NUT-FL NYLN LOCK 1/4-20 2 17-4...
  • Page 62 52" SIDE DISCHARGE BZT 2000 Series FIGURE 18...
  • Page 63: 52" Side Discharge

    52" SIDE DISCHARGE BZT 2000 Series FIGURE 18 4122815-18 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 18-1 4118615 S-52INCH DECK W/LABELS 1 18-46 64018-2 BLT-CRG 1/4-20X3/4 18-2 2722574.5 COVER-BELT RH 18-47 64163-68 WSHR-1.015X1.5X9GA 18-3 2722575.5 COVER-BELT LH 18-48 64268-01 NUT-FL NYLN LOCK 1/4-20 2 18-4 38524...
  • Page 64 61" SIDE DISCHARGE BZT 2000 Series FIGURE 19...
  • Page 65: 61" Side Discharge

    61" SIDE DISCHARGE BZT 2000 Series FIGURE 19 4122815-19 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 19-1 4120585 S-61INCH DECK W/LABELS 1 19-46 64018-2 BLT-CRG 1/4-20X3/4 19-2 2182352.5 BELT COVER RH 19-47 64163-68 WSHR-1.015X1.5X9GA 19-3 2182351.5 BELT COVER LH 19-48 64268-01 NUT-FL NYLN LOCK 1/4-20 2 19-4...
  • Page 66 BELTS-CUTTERDECK BZT 2000 Series FIGURE 20...
  • Page 67: Belts-Cutterdeck

    BELTS-CUTTERDECK BZT 2000 Series FIGURE 20 4122811-20 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 20-1 2188176 BELT-CUTTERDECK 54 20-2 2720815 BELT-PTO 48/52 20-3 128003 BELT-CUTTERDECK 61 20-4 2188134 BELT-PTO 61 (USE ON 61" SD DECK) 20-5 128110 BELT-CUTTERDECK 48...
  • Page 68 DECALS-POWER UNIT BZT 2000 Series FIGURE 21...
  • Page 69: Decals-Power Unit

    DECALS-POWER UNIT BZT 2000 Series FIGURE 21 4122815-21 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 21-1 4124270 LABEL-FOOT PLATE, BZT 21-2 4124264 LABEL-BUNTON 21-3 2000735 LABEL-OPER MAN 21-4 2000590 LABEL, WARN BATTERY 21-5 2000691 LABEL - HYDR OIL FILL 21-6 4124415 LABEL-CONTROL PANEL...
  • Page 70 DECALS-CUTTERDECKS BZT 2000 Series FIGURE 22...
  • Page 71: Decals-Cutterdecks

    DECALS-CUTTERDECKS BZT 2000 Series FIGURE 22 4122811-22 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 22-1 2000572 LABEL-WARNING BLADES 1 22-2 2000577 LABEL-WARNING 22-3 2000696 LABEL-BLADE INSTALL 22-4 2000677 LABEL-DANGER/WARNING 2...
  • Page 72 Equipment from Jacobsen, a Textron company, is built to exacting standards ensured by ISO 9001 and ISO 14001 registration at all our manufacturing locations. A worldwide dealer network and factory-trained technicians backed by Textron Parts Xpress provide reliable, high-quality product support.

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