Table of Contents
Troubleshooting
Summary of Contents for MERIT INDUSTRIES PM0599-03
- Page 1 MoD BoX Installation & Owner’s Manual FOR TECHNICAL ASSISTANCE: CONTACT YOUR LOCAL DISTRIBUTOR For a list of distributors, visit the Merit Industries, Inc. Web site www.meritind.com merit industries, inc. PM0599-03...
-
Page 3: Table Of Contents
Table of Contents Safety Instructions ... 1 Section 1: Unpacking & System Description Introduction ... 3 MoD BoX Jukebox Features ... 4 Unpacking Instructions ... 5 Visual Inspection ... 5 Handy Case ... 5 Installation Instructions ... 6 Installing the Hanger Bracket ... -
Page 4: Safety Instructions
PM0599-03... - Page 5 CAUTION RISK OF ELECTRIC SHOCK DO NOT OPEN DO NOT REMOVE ANY COVERS, GUARDS, OR SHIELDS. NO USER SERVICEABLE PARTS ARE INSIDE THIS JUKEBOX. REFER SERVICING TO QUALIFIED SERVICE PERSONNEL PM0599-03 MOD BOX INSTALLATION & OWNER’S MANUAL...
-
Page 6: Section 1: Unpacking & System Description
Internet. The Internet connectivity gives patrons more features, such as the ability to download “Music On Demand” songs when their song choice is not already on the jukebox MOD BOX INSTALLATION & OWNER’S MANUAL PM0599-03... -
Page 7: Mod Box Jukebox Features
Complete cash and play audit information • Password protected Operator Web site • Access anytime and from anywhere • Track revenue and usage • Download new music and other content • Check system status PM0599-03 MOD BOX INSTALLATION & OWNER’S MANUAL... -
Page 8: Unpacking Instructions
Keep the Handy Case with the jukebox at all times for ready reference. MOD BOX INSTALLATION & OWNER’S MANUAL PM0599-03... -
Page 9: Installation Instructions
Place the hanger against the wall and secure using the (4) 1/4” x 1-1/2” lag screws supplied. * In order to comply with the height requirements of ADA (Americans with Disabilities Act), this line must be no more than 55-3/8” (140.6 cm) from the floor. PM0599-03 MOD BOX INSTALLATION & OWNER’S MANUAL CAUTION CAUTION... - Page 10 COPYRIGHT © 2006 MERIT INDUSTRIES, INC. 16" OPTIONAL ANCHOR HOLE TO LOCK MOD BOX TO BRACKET HANGER 17" BRACKET 64-3/8" STUDS FLOOR FIGURE 1-1 - INSTALLING THE HANGER BRACKET MOD BOX INSTALLATION & OWNER’S MANUAL PM0599-03...
-
Page 11: Hanging The Mod Box On The Bracket
FIGURE 1-2 - WITNESS LINE MOLDED INTO THE RIGHT UPPER SIDE OF THE CABINET (ONE ON EACH SIDE) Push the MoD BoX against wall and lower it onto the studs (see Figure 1-3). FIGURE 1-3 - MOD BOX LOWERED ON STUDS PM0599-03 MOD BOX INSTALLATION & OWNER’S MANUAL WITNESS LINE... - Page 12 Lock the MoD BoX onto the bracket with the provided 10-32 machine screw (see Figure 1-4). SCREW LOCATION FOR LOCKING MOD BOX TO BRACKET FIGURE 1-4 - LOCKING THE MOD BOX TO THE BRACKET MOD BOX INSTALLATION & OWNER’S MANUAL PM0599-03...
-
Page 13: Major Components
Volume Control Switch, the core computer’s reset switch, the router reset switch and the ON- OFF switch. This switch controls the power to the lights and touch screen. The amplifier, router and core computer are unaffected. PM0599-03 MOD BOX INSTALLATION & OWNER’S MANUAL... - Page 14 Communication Controller. Credit Card Reader By installing this optional kit (part number KOV-106-000-04), your MoD BoX will accept Visa and MasterCard transactions for $5, $10 or $20 credits. MOD BOX INSTALLATION & OWNER’S MANUAL PM0599-03...
- Page 15 BOX (4 PLACES) AMPLIFIER & PRE-AMPLIFIER POWER SUPPLY ROUTER HARD DRIVE ROUTER POWER SWITCH BOX CORE COMPUTER POWER RESET SWITCH POWER ON-OFF SWITCH TRANSFORMER VOLUME CONTROL SELECTION REJECT SWITCH FIGURE 1-5 - MAJOR COMPONENTS PM0599-03 MOD BOX INSTALLATION & OWNER’S MANUAL...
- Page 16 COPYRIGHT © 2006 MERIT INDUSTRIES, INC. FIGURE 1-6 - MAJOR COMPONENTS MOD BOX INSTALLATION & OWNER’S MANUAL LOGO LIGHTING TOUCH SCREEN AND FLAT PANEL LCD MONITOR BILL ACCEPTOR AND STACKER PM0599-03...
-
Page 17: Mod Box Specifications
System Frequency Response ... 40 to 20,000 ±4 dB FUSES AND CIRCUIT BREAKERS System Power Supply 120 VAC (Transformer Primary Only ... Two 6-amp Circuit Breakers 24 VAC ... 4-amp Fuse +12 VDC ... 4-amp Fuse LIGHTING LED ... Custom PM0599-03 MOD BOX INSTALLATION & OWNER’S MANUAL... -
Page 18: Power System
Power Supply Board Assembly. See Figure 1-7. FIGURE 1-7 - POWER SUPPLY BOARD ASSEMBLY MOD BOX INSTALLATION & OWNER’S MANUAL UNPLUG THE LINE CORD HERE TO COMPLETELY DISCONNECT POWER PM0599-03... -
Page 19: Section 2: Network
Starting with Software Version 2.4.0 and above, the AMI Entertainment® Network can be accessed by jukeboxes using a standard modem dial- up connection. Contact your local distributor for information on dial-up connectivity kits for Jukeboxes. PM0599-03 MOD BOX INSTALLATION & OWNER’S MANUAL... -
Page 20: Where To Install The Designated Line And Router
In order to make the installation process for the Operator as easy and smooth as pos- sible, a router is included with your Jukebox. The Jukebox is shipped with a D-Link model DI-604 router. The router can be relocated: ·... -
Page 21: Router/Modem Power
6 ft. extension cord into the two newly-created outlets. See Figure 2-1. 6’ EXTENSION TO YOUR MODEM FIGURE 2-1 - ROUTER & ROUTER/MODEM POWER OUTLET PM0599-03 MOD BOX INSTALLATION & OWNER’S MANUAL “LIBERATOR” ROUTER POWER... -
Page 22: The Router
The Router Introduction The D-Link Router supplied with your jukebox provides two functions. It is the connecting point for the network in the location, and it distributes the Internet from the Modem to the jukebox and other devices. The connections between the router and the jukebox and other broadband equipment will be the same for all types of Internet technology. -
Page 23: Ethernet Cable Pin Out And Instructions
RJ-45 PLUGS WITH THE LOCKING TAB ON THE FIGURE 2-4 - ETHERNET CABLE PM0599-03 MOD BOX INSTALLATION & OWNER’S MANUAL Hold the RJ-45 Ethernet plug head in your other hand with the hook faced down. Slide the wires into the connec- tor head. -
Page 24: Installing The Router
Connect Router to Jukebox Connect a straight through CAT 5 cable from the router port labeled 1 to the Ethernet jack on the core computer in- side the jukebox. See previous page for more information about construct- ing and installing this cable. PM0599-03... -
Page 25: Programming The Router
Administrator pass- word is changed or the default IP address of the router is changed, you will no longer be able to use the jukebox software to access and pro- gram the router. PM0599-03 MOD BOX INSTALLATION & OWNER’S MANUAL... -
Page 26: Procedure
The jukebox screen will only show a small portion of the router setup screen. To see the bottom portion of the screen, use the scroll bar on the right side of the screen. MOD BOX INSTALLATION & OWNER’S MANUAL PM0599-03... - Page 27 “MAC Address”. Touch the first box for the first two digit number. Type in the MAC Address digits. Be sure to enter all six pairs of numbers. Touch the Apply check mark at the bottom of the screen. PM0599-03 MOD BOX INSTALLATION & OWNER’S MANUAL...
- Page 28 User Name. Touch the box next to Password and type in the password. Touch the box next to Retype Password and type in the password again. Touch the “Apply” button and you are ready to go! FIGURE 2-7 - PPPoE EXAMPLE SCREEN MOD BOX INSTALLATION & OWNER’S MANUAL PM0599-03...
- Page 29 There are many different broadband Internet providers and not all of the possible setup schemes have been presented here. Please refer to your provider’s installation documents to determine the proper router setup for your installation. PM0599-03 MOD BOX INSTALLATION & OWNER’S MANUAL...
-
Page 30: Section 3: Installing Hard Drive & Testing
Deluxe model only: Replace the 4 screws securing the power supply and router bracket. Then, replace the 4 screws securing the amplifier accessory board. Close the front door and plug in and turn on the jukebox. MOD BOX INSTALLATION & OWNER’S MANUAL CAUTION WARNING PM0599-03... - Page 31 COPYRIGHT © 2006 MERIT INDUSTRIES, INC. FIGURE 3-1 - LINE CORD LOCATION TO COMPLETELY DISCONNECT POWER FIGURE 3-2 - FOUR SCREWS SECURING HARD DRIVE TRAY PM0599-03 MOD BOX INSTALLATION & OWNER’S MANUAL DISCONNECT THESE CABLES ROUTER’S POWER SWITCHBOX...
- Page 32 (2 EACH SIDE) FIGURE 3-3 - HARD DRIVE MOUNTED TO TRAY FIGURE 3-4 - IDE AND POWER CABLE ATTACHED TO HARD DRIVE MOD BOX INSTALLATION & OWNER’S MANUAL RED STRIPE POWER CABLE ON THIS SIDE OF THE IDE CABLE PM0599-03...
-
Page 33: Testing The Unit
CONTROLLER - CALIBRATE LOCATION BILL ACCEPTOR Insert a dollar bill in the jukebox and check that the increment in credits available corre- sponds with the pricing scheme for the jukebox. PM0599-03 MOD BOX INSTALLATION & OWNER’S MANUAL POWER BILL ACC. -
Page 34: Audio Test
After the jukebox has made it’s initial connection to the AMI Entertainment must continue to connect at least once every 7 days to validate it’s licenses or it will cease to operate. MOD BOX INSTALLATION & OWNER’S MANUAL Network, it ® PM0599-03... -
Page 35: Section 4: Sound System Setup
The preamplifier contains seven tone controls on each channel to compensate for room acoustics in various locations. These controls are on the amplifier chassis. The sound level at which the jukebox will be operated and the room furnishings determine the settings of these controls. PM0599-03 MOD BOX INSTALLATION & OWNER’S MANUAL... - Page 36 In this situation, the overall jukebox volume may not be adequate. If you find that you have this situation, increase each graphic equalizer control slightly until the jukebox produces the required volume. MOD BOX INSTALLATION & OWNER’S MANUAL PM0599-03...
- Page 37 NOTE: The maximum volume setting is obtained when all controls are turned full counterclockwise. Refer to Figure 4-1 for a view of the preampli- fier. FIGURE 4-1 - VIEW OF PREAMPLIFIER PM0599-03 MOD BOX INSTALLATION & OWNER’S MANUAL...
- Page 38 Be sure that the jukebox volume is adequate. If the volume is not adequate, you will need to turn each control up (counterclockwise) slightly until the volume is satisfactory. MOD BOX INSTALLATION & OWNER’S MANUAL PM0599-03...
-
Page 39: Paging
2 wired in series should be of the same make and model. Different models wired in series will not give equal outputs, and the frequency response may degrade sound quality. PM0599-03 MOD BOX INSTALLATION & OWNER’S MANUAL PUSH TO... - Page 40 Left Channel NOTE: FOR BEST SOUND, SPEAKERS WIRED IN SERIES SHOULD BE OF THE SAME MAKE AND MODEL. Speakers Right Channel Speakers Left Channel NOTE: FOR BEST SOUND, SPEAKERS WIRED IN SERIES SHOULD BE OF THE SAME MAKE AND MODEL. PM0599-03...
- Page 41 8 Ohm = 32 Watts Per Speaker DIAGRAM 4 PARALLEL CONNECTIONS 250 Watt Amp FOR 8 OHM SPEAKERS CH2 GND CH1 GND DIAGRAM 5 PM0599-03 MOD BOX INSTALLATION & OWNER’S MANUAL 8/4 Ohm Speakers Right Channel 8/4 Ohm 8/4 Ohm Speakers...
- Page 42 SINGLE VOLUME CONTROL 3-WIRE SHORTING LINK MOD BOX INSTALLATION & OWNER’S MANUAL Dual Remote Volume and Cancel Control TERMINAL BLOCK FOR PRIMARY AMPLIFIER (PART OF CONTROL PANEL) Remote Control and Cancel Control TERMINAL BLOCK FOR PRIMARY AMPLIFIER (PART OF CONTROL PANEL) PM0599-03...
-
Page 43: Perimeter Lighting Controller
PRESET brightness. Now use the PATTERN push button to choose the desired operating PATTERN. You may leave the PATTERN at the #1 setting for a steady light level. PM0599-03 MOD BOX INSTALLATION & OWNER’S MANUAL One switch controls the... - Page 44 COPYRIGHT © 2006 MERIT INDUSTRIES, INC. BRIGHTNESS LIGHTING PATTERN CONTROL CONTROL CONTROLLER FIGURE 5-1 - LIGHTING CONTROLLER ON MOD BOX DOOR MOD BOX INSTALLATION & OWNER’S MANUAL PM0599-03...
-
Page 45: Section 6: Routine Service
The User ID and a Password is obtained when the Operators Contract is signed. PM0599-03 MOD BOX INSTALLATION & OWNER’S MANUAL... -
Page 46: Preventive Maintenance
See the screen display below. Close the front door and make sure it locks. Follow the directions on the screen, touching the center of the targets, then touching “YES”. FIGURE 6-1 - CALIBRATION SCREEN MOD BOX INSTALLATION & OWNER’S MANUAL PM0599-03... -
Page 47: Section 7: Troubleshooting
• Wiring diagrams (see Figures 7-2 through 7-5) to help you isolate the problem to a harness or a module. • Modular Troubleshooting Charts that list the Trouble, Symptom, and Probable Cause. PM0599-03 MOD BOX INSTALLATION & OWNER’S MANUAL... -
Page 48: Mod Box Led's
CRDT RL TX LED is not flashing. ** When the COMPUTER CORE ASSEMBLY is powered up, then it may take several min- utes for the LED’s to start flashing. MOD BOX INSTALLATION & OWNER’S MANUAL PM0599-03... -
Page 49: Computer Core Assembly
This should be lit whenever the jukebox is connected to 120 VAC service. HDD LED (RED) This LED should be lit only when the hard drive is being accessed by the computer. HDD LED FIGURE 7-1 - HDD AND +5 VOLT LEDS PM0599-03 MOD BOX INSTALLATION & OWNER’S MANUAL +5 V LED... -
Page 50: Sequence Of Operation
Step 6: Selection is played • Computer sends a message to the Communication Controller to un-mute the amplifier. • Song is located on the local computer hard drive, and played. Volume Control to adjust volume. MOD BOX INSTALLATION & OWNER’S MANUAL Use the PM0599-03... -
Page 51: Connection Diagrams
S2 POWER S3 CALIBRATE S4 REJECT SERVICE S5 SERVICE REJECT CALIBRATE POWER COLLECT GROUND SWITCHES N.C. COIN SWITCH REJECT AMP MUTE COIN ACCEPTOR IMONEX COIN ACCEPTOR TO PREAMP CONNECTOR J8 TO D-LINK ROUTER TO COMPUTER COM2 TO LED CONTROLLER POWER... - Page 52 FROM POWER SUPPLY FROM POWER SUPPLY FIGURE 7-3 - COMPUTER WIRING MOD BOX INSTALLATION & OWNER’S MANUAL +5 VDC POWER PORT 2 PORT 3 COMPUTER D-LINK 4-PORT ETHERNET ROUTER PORT 1 PORT 4 ETHERNET RJ45 JACK TOUCHSCREEN TOUCHSCREEN 15 INCH...
- Page 53 CONTROLLER CONNECTOR P23 OPTIONAL BILL ACCEPTOR LIGHT AND LED POWER CONTROL PROG BRITE FIGURE 7-4 - POWER WIRING PM0599-03 MOD BOX INSTALLATION & OWNER’S MANUAL POWER TRANSFORMER BL/W SYSTEM POWER SUPPLY *R/Y 120 VAC JUMPER ASSY *BR/W LINE (120 ~)
- Page 54 CH 2 OUT (R) POWER 40 Vac CT AUDIO AMPLIFIER ASSEMBLY KOV-106-000-05 (To Amp J2) SPEAKER TERMINAL BLOCK ASSEMBLY CH 2 (right) OUTPUT 250 WATT AMPLIFIER CH 1 IN (L) CH 2 IN (R) POWER 32 Vac 32 Vac PM0599-03...
-
Page 55: Troubleshooting Charts
The monitor The computer fan is on, and does not work. all systems LED’s and lights are normal. PM0599-03 MOD BOX INSTALLATION & OWNER’S MANUAL ROBABLE AUSE 1. There is no hard drive in the computer. 2. The plugs are not completely seated in the hard drive. - Page 56 3. There is a jammed bill in the device. 4. The plugs are not inserted securely at the acceptor. 5. The bill acceptor is defective. 1. The cable is damaged at the acceptor. 2. The bill acceptor is defective. PM0599-03...
- Page 57 The feature was available, but is no longer available. PM0599-03 MOD BOX INSTALLATION & OWNER’S MANUAL ROBABLE AUSE 1. The inside wiring installation appointment was not scheduled. 2. The inside wiring installation has not occurred.
-
Page 58: Contact Information
Merit Industries, Inc. P.O. Box 5004, Bensalem, PA 19020-8529. You can also visit our Web site www.meritind.com AMI Entertainment USA and Canada call toll-free: 1-877-762-6765 (1-877-ROC-N-ROL) Outside the USA and Canada call: (616) 243-3633 E-mail: support@amientertainment.net www.amientertainment.com MOD BOX INSTALLATION & OWNER’S MANUAL PM0599-03... -
Page 59: Warranty
Merit will re- turn or replace warranty items, as specified above, shipping charges prepaid, by ground transportation. PM0599-03 MOD BOX INSTALLATION & OWNER’S MANUAL Merit’s obligation shall be limited to repair or replacement as stated above, and shall spe- cifically exclude any liability for consequen- tial damages or loss of earnings. -
Page 60: Software License Agreements
Licensor’s sole obligation under the aforesaid warranty shall be to utilize commercially reasonable efforts to correct or modify such portion of the Software as to make it materially conform with the applicable documentation. MOD BOX INSTALLATION & OWNER’S MANUAL PM0599-03... - Page 61 15. Merit, in its sole discretion, may assign this agreement or any of its rights and obligations hereunder. 16. If you have any questions concerning this Agreement or wish to contact Licensor for any reason, please write: Merit Industries, Inc., 2525 State Road, Bensalem, PA 19020, USA. PM0599-03 MOD BOX INSTALLATION & OWNER’S MANUAL...
- Page 62 La seule obligation du Concédant aux termes de la garantie susmentionnée sera de faire tous les efforts commercialement raisonnables pour corriger ou modifier la partie du logiciel pour le rendre matériellement conforme aux spécifications de la documentation. MOD BOX INSTALLATION & OWNER’S MANUAL PM0599-03...
- Page 63 16. Pour toutes questions concernant le présent Contrat -ou si vous désirez contacter le Concédant pour une raison quelconque, veuillez écrire à : Merit Industries, Inc., 2525 State Road, Bensalem, PA 19020, Etats-Unis. PM0599-03 MOD BOX INSTALLATION & OWNER’S MANUAL Il vous appartient également...
- Page 64 Die ausschließliche Pflicht des Lizenzgebers im Rahmen der vorstehenden Garantie besteht darin, alle geschäftlich vertretbaren Schritte zu unternehmen, um Teile der Software zu berichtigen oder abzuändern, bis sie mit der beiliegenden Dokumentation erheblich übereinstimmen. MOD BOX INSTALLATION & OWNER’S MANUAL PM0599-03...
- Page 65 Pflichten an Dritte abtreten. 16. Bei Rückfragen über dieses Abkommen oder wenn Sie den Lizenzgeber aus einem anderen Grund kontaktieren wollen, bitte schreiben an: Merit Industries, Inc., 2525 State Road, Bensalem, PA 19020, USA. PM0599-03 MOD BOX INSTALLATION & OWNER’S MANUAL...
- Page 66 NOTES: __________________________________________________________________ _______________________________________________________________ ________________________________________________________________ ___________________________________________________________________ _______________________________________________________________ ________________________________________________________________ __________________________________________________________________ _________________________________________________________________ ______________________________________________________________ ________________________________________________________________ ___________________________________________________________________ __________________________________________________________________ _________________________________________________________________ _____________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ __________________________________________________________________ ___________________________________________________________________ __________________________________________________________________ ________________________________________________________________ _________________________________________________________________ _________________________________________________________________...
- Page 68 à respecter les termes et conditions du contrat de licence d’utilisation du logiciel de Merit. Bitte beiliegendes Lizenzabkommen durchlesen. Das Merit Software Lizenzabkommen tritt in Kraft, sobald dieses Spiel verwendet wird. MOD BOX INSTALLATION & OWNER’S MANUAL PM0599-03...