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Pleaseread through this manualbeforeoperation
INSTALLATION AND
OPERATION MANUAL
·
RECEIVING
The shipment should be
thoroughly inspected as
soon as it is received. The
signed Bill of Lading is
acknowledgement by the
shipping carrier as receipt of this
product as listed in your invoice
as being in a good condition of
shipment.
If any of these goods listed on this
Bill of Lading are missing or
damaged, do not accept goods until
the shipping carrier makes a notation
on the freight bill of the missing or
damaged goods. Do this for your own
protection.
BE SAFE
Your new lift was designed and built with safety
in mind. However, your overall safety can be
increased with proper training and thoughtful
operation on the part of the operator. DO NOT
operate or repair this equipment without reading this
manual and the important safety instructions shown
inside. Keep this operation manual near the lift at all
times. Make sure that ALL USERS read and
understand this manual.
Your safety our standards
Keep this operation manual near the
machine at all times. Make sure thatALL
USERS read this manual.
IMPORTANT SAFETY INSTRUCTIONSSAVE
THESE INSTRUCTIONS
PLEASE READ THE ENTIRE CONTENTS OF THIS MANUAL PRIOR
TO INSTALLATIONAND OPERATION. BY PROCEEDING WITH LIFT
INSTALLATIONAND OPERATION YOU AGREE THAT YOU FULLY
UNDERSTAND THE FULL CONTENTS OF THIS MANUAL.
FORWARD THIS MANUAL TO ALL OPERATORS. FAILURE TO
OPERATE THIS EQUIPMENT AS DIRECTED MAY CAUSE
INJURY OR DEATH.
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Related Manuals for Katool KT-X80
Summary of Contents for Katool KT-X80
- Page 1 Pleaseread through this manualbeforeoperation INSTALLATION AND OPERATION MANUAL Your safety our standards · RECEIVING The shipment should be thoroughly inspected as soon as it is received. The signed Bill of Lading is acknowledgement by the shipping carrier as receipt of this product as listed in your invoice as being in a good condition of shipment.
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Page 3: Table Of Contents
Contents symbols and printing characters ..General Information To The Reader ..To The Reader ..Packing/Transport/Storage ..Product Description . -
Page 4: Symbols And Printing Characters
……………………………………………………………... Printing Characters And Symbols Throughout this manual, the following symbols and printing characters are used to facilitate reading: Indicates the operations which need proper care Indicates prohibition Indicates a possibility of danger for the operators Indicates the direction of access for motor vehicles to the lift BOLD Important information TYPE... -
Page 5: General Information
…………………………………………………………... ……… General Information This chapter contains warning instructions to operate the lift properly and prevent injury to operators or objects. This manual has been written to be used by shop technicians in charge of the lift (operators) and routine maintenance technicians (maintenance operators). The operating instructions are considered to be an integral part of the machine and must remain with it for its whole useful life. - Page 6 ……………………………………………………………... Obligation In Case Of Malfunction In case of machine malfunction, follow the instructions contained in the following chapters. Cautions For The Safety Of The Operator Operators must not be under the influence of sedatives, drugs or alcohol when operating the machine. Before operating the lift, operators must be familiar with the position and function of all controls, as well as with the machine features shown in the chapter...
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Page 7: To The Reader
…………………………………………………………... ……… To The Reader Every effort has been made to ensure that the information contained in this manual is correct, complete and up-to date. The manufacturer is not liable for any mistakes made when drawing up this manual and reserves the right to make any changes due the development of the product, at any time. -
Page 8: Packing/Transport/Storage
……………………………………………………………... Packing/Transport/Storage Packing The packing of the lift is delivered in following components: (1) base units packed in a plywood box,including N. 8rubber pads (2) portable power unit packed in a plywood box. The weight of these two packages is 600kg …………………………………………………………………………. - Page 9 …………………………………………………………... ……… Lifting And Handling When loading/unloading or transporting the equipment to the site, be sure to use suitable loading (e.g. cranes, trucks) and hoisting means. Be sure also to hoist and transport the components securely so that they cannot drop, taking into consideration the package’s size, weight and center of gravity and it’s fragile parts.
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Page 10: Product Description
……………………………………………………………... Product Description Lift Description The surface mounted lift has been designed for the lifting of motor-vehicles for maintenance. The maximum lifting weight is as speci fi ed on the serial plate. All mechanical frames, such as platforms, extensions, base frames and arms have been built in steel plate to make the frame stiff and strong while keeping a low weight This chapter describes the lift’s principal elements, allowing the user to be familiar with the machine. -
Page 11: Technicalspecification
…………………………………………………………... ……… Technical Specification 4.1 Size And Main Features CAPACITY 3500kg /7,716 LBS. Max. lifting height 1050mm/41” (With positioning blocks) Min. lift height 110mm/4.33” Length of the platform 1430-2036mm/56.3-80.16” Width of platform 500mm/19.69” Free width between platforms 860mm/33.86 Overall length 2036mm/80.16”... - Page 12 ……………………………………………………………... 4.2 Hydraulic Power Unit Check valve Throttle valve Release valved Oil outlet Overflow valve 4.3 Oil Use wear proof oil for hydraulic drive, in conformity with ISO 6743/4 rules(HM class). The oil with features similar to those shown in the table is recommended. Test standards Features Value...
- Page 13 …………………………………………………………... ……… Electrical Wiring Diagram …………………………………………………………………………...
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Page 14: Safety
……………………………………………………………... Safety Read this chapter carefully and completely because it contains important information for the safety of the operator and the person in chargeof maintenance. The lift has been designed and built for lifting vehicles and making them stand above level in a closed area. Any other use is forbidden. - Page 15 …………………………………………………………... ……… 5.2 Risks During Vehicle Lifting To avoid overloading and possible breaking, the following safety deviceshave been used: • a maximum pressure valve placed inside the hydraulic unit to prevent excessive weight. • a special design of the hydraulic system, in case of pipeline failure, to prevent sudden lift lowering.
- Page 16 ……………………………………………………………... 5.7 Slipping Risks The risk of slipping can be caused by oil or dirt on the floor near the lift. Keep the area under and around the lift clean. Remove all oil spills. 5.8 Electrocution Risks Avoid use of water, steam, and solvent, varnish jets in the lift area where electric cables are placed and, in particular, next to the electric panel.
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Page 17: Installation
…………………………………………………………... ……… Installation Only skilled technicians, appointed by the manufacturer, or by authorized dealers, must be allowed to carry out installation. Serious damage to people and to the lift can be caused if installations are made by unskilled personnel. 6.1 Checking For Place Suitability The lift has been designed to be used in covered and sheltered places free of overhead obstructions. - Page 18 ……………………………………………………………... 6.4 Make The Electrical Hookup To Hydraulic Power Unit The hookup work must be carried out by a quali fi ed electrician. Make sure that the power supply is right. Make sure the connection of the phases is right. Improper electrical hook-up can damage motor and will not be covered under warranty.
- Page 19 …………………………………………………………... ……… 6.5 Pneumatic System Connection When routing the pneumatic line, make sure that the line is clear of any moving part. Failure to do so may result in safety lock failure which may result in damage or personal harm. The pneumatic supply at site (to which the pneumatic system of the lift is connected) must be equipped with a servicing unit composed of water separator, lubricator and pressure reducer.
- Page 20 ……………………………………………………………... 6.6 Start During this procedure, DO NOT attempt to raise the lift with any load. • Make sure all pins and bolts to insure proper mounting • Make sure the electrical system feeding voltage is equal to that specified in the nameplate on the motor •...
- Page 21 …………………………………………………………... ……… 6.8 Checking With Load WARNING: The lift must be raised at least 12” out of the ground before taking the load. It is extremely forbidden to load the vehicle when the lift wheels are on the lift. Failure to do so can damage the lift severely.
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Page 22: Operation And Use
……………………………………………………………... Operation And Use Never operate the lift with any person or equipment below. Never exceed the rate lifting capacity. Do not permit the electric control unit to get wet! 7.1 Controls Control Panel Controls for operating the lift are: POWER SWITCH (1) The switch can be set in two positions OFF: the lift electric circuit is not powered;... - Page 23 …………………………………………………………... ……… POWER (2) • It shows that the electric circuit is powered UP (3) • When pressed, the electric circuit for the lift operates the motor and hydraulic circuit to raise the lift DOWN (4) • When pressed, the lift will be raised a little bit to release the safety, and a few seconds later the lift begins to descend under its weight and the load lifted LOCK (5) •...
- Page 24 ……………………………………………………………... physically check to make sure that the lift platforms raise up enough to allow BOTH Safety LockBars to FULLY disengage from the Safety Lock Bars mounted onthe frame. Neither of the Safety Lock Bars should engage theframe’s lock bar if the lift is to be lowered all the way to the ground. If one (but not both) of the lock bars should engage before the lift reaches the ground, (platforms will become unlevel) then damage to the lift frame may occur.
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Page 25: Maintenance
…………………………………………………………... ……… Maintenance Only trained personnel who knows how the lift works, must be allowed to service the lift. To service properly the lift, the following has to be carried out: • use only genuine spare parts as well as equipment suitable for the work required;... - Page 26 ……………………………………………………………... 8.2 Periodic Maintenance • check oil tank level; refill with oil, if needed; • check the circuit for oil leakage. Hydraulic circuit • check seals for proper conditions and replace them, if necessary; Every 3 Foundation bolts • check bolts for proper tightening months •...
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Page 27: Troubleshooting
…………………………………………………………... ……… Troubleshooting A list of possible troubles and solutions is given below Troubl Possible Cause: Solution: The main switch is not turned on Turn the switch on Check Power on to restore if necessary There is no power The electrical wires are disconnected Reconnect Fuses are blown Replace... -
Page 28: Warranty
……………………………………………………………... Warranty This item is warranted for one (1) years on hydraulic power units and cylinders from invoice date. NOTE: ALL WARRANTY CLAIMS MUST BE PRE-APPROVED BY THE MANUFACTURER TO BE VALID. The shall repair or replace at their option for this period those parts returned to the factory freight prepaid, which prove after inspection to be defective. - Page 30 ……………………………………………………………... Nos. Part Nos. Name Quantity YL-ZWXJ-01-01-00A Left base welding YL-ZWXJ-01-01-00B Right base welding 8108 Limit switch RH000510 Snap-head bolt M5X10 YL-ZWXJ-00-01 Top tile seat (without platform) YL-ZWXJ-00-02 Top tile seat (with platform) IH001045 inside hexagonal bolt M10X45 YL-ZWXJ-00-03 Bottom slide block(left) YL-ZWXJ-00-04 Bottom slide block(right) SDA-20*15 M5...
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