XINGYI CONGLORY CB1-10E Manual

Single-head intelligent shot blaster

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Manual of CB1-10E Single-head Intelligent Shot Blaster

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Page 1 Manual of CB1-10E Single-head Intelligent Shot Blaster...
Page 2 CONGLORY a brand of XINGYI, a famous brand specializing in surface shot blasting cleaning and roughening, surface chipping, milling, grinding and polishing equipment for steel, concrete, asphalt, stone and other surfaces. Products related to concrete industrial floor, epoxy floor coating, decorative landscape floor, surface cleaning of various PVC and stone floor paving.
Page 3: Table Of Contents
Contents 1. Introduction 2. Machine Description 3. Safety 3.1 Safety measures 3.2 Safety regulations 3.3 Safety instructions 4. Initial operation 4.1 Checkpoints powersupply 4.2 Checkpoints of machine 5.Operating 5.1The preparation before switch on 5.2 Switch on the machine 5.3 Recommended walking speed 5.4 Recommended the blasting trajectory 5.5 Switch off the machine 6.
Page 4: Introduction
2.Machine Description The Shot blaster cleaning machine XINGYI CONGLORY CB1-10E is a downward blasting machine with a close-cycle designed for the pre-treatment of horizontal surfaces. The bouncing impact of metallic abrasive onto the surface to be treated thoroughly removes surface contaminants, coats of paint, sealants and thin coatings.
Page 5 4. Speed up switch: Control the walking motor to accelerate to the fastest speed. 5. Emergency shutdown: When the CONGLORY CB1-10E is in a dangerous state or needs to stop working, press the emergency shutdown to cut off the power supply and stop...
Page 6 the operation of the machine, to protect the safety of people and the machine. 6. Blasting Start ： Control the blasting motor start. 7. Valve opening: adjust the opening degree of the feeding valve to adjust the size of the shot blasting flow. 8.Walking drive system: ①...
Page 7 adjustment of the distance between the magnetic stripe and the ground (height 8-10mm) is very important. The height adjustment can be done through the bolts and the bolt of the drive system. ① Front-end magnetic stripe ② Side magnetic strip ③...
Page 8: Safety
to the box through the arc-shaped guide tube. The abrasive and dust are separated, and the clean abrasive enters the storage hopper to continue to circulate. The filter drawer in the box can prevent large impurities from entering the shot blasting wheel and can be pulled out from the side for cleaning.
Page 9: Safety Regulations
5. Remove any trailing electrical cables and or dust hoses from the treated surface. 6. Don't get distracted during the operation. 7. Always switch on the dust collector 3.2 Safety regulations Persons who do not operate the machine are not permitted to stay in the surrounding of the machine.
Page 10: Safety Instructions
3. CE-mark on this machine 4. Safety shoes required. 5. Consult the manual before operating the machine. Personnel must tie back long hair and not wear loose clothing or jewellery including rings. Wear gloves and dust mask during operating the machine. 3.3 Safety instructions 1.Steel Abrasive can escape from the sides of the blast head at high speed.
Page 11: Initial Operation
4. Initial Operation Before using this machine it is of great importance to inspect the machine. It is not permitted to use the machine if the machine safety does not meet the checkpoints below. 4.1 Checkpoints powersupply 1. Please use the cable that meets the overall power consumption of the machine. 2.The cable must be fully unwound, not coiled, or clumped together 3.Inspect the electrical cables for any damage before use.
Page 12: Operating
protective board, magnet- and brush sealing. 3.No loose bolts and nuts permitted 4.No damage of electrical components permitted. 5.Dust hose must be undamaged, and the connection must be secure. 6.Check the parts of the separator on wear and defects. Remove foreign bodies and dust deposits.
Page 13 in the direction shown on both sides to adjust the machine to the working height. Check the height (the factory setting is 10-12 mm) of the shot blasting port by a standard thickness aluminum block If it is not within the range of 10-12 mm, it can be adjusted through the bolts on the rear wheel of the machine and the bolts of the drive system.
Page 14: Switch On The Machine
Loosen the nut first and then adjust the length of the bolt. If the bolt is shortened, the height of the machine from the ground will decrease,otherwise, it will increase. The height of the machine from the ground should be possible to insert an 12 mm plate into the bottom of the machine's magnetic seal.
Page 15: Recommended Walking Speed
① （3）When the machine starts to walk, slowly rotate the "valve opening " to adjust shot blasting force according to the required profile; （4）When blasting length is about 2 meters, close the shot valve, and check the result of the blasting; （5）If the blasting is uneven, the shot valve needs to be adjusted, or the walking speed needs to be adjusted.
Page 16: Recommended The Blasting Trajectory
a higher speed (6-10). Shot blasting on the steel surface requires a slower processing speed (0-2). 5.4 Recommended blasting trajectory Place the vacuum cleaner close to the power supply ① filter unit ② connection pipe ③ shot blasting machine The shot blasting coverage area depends on the length of the connecting pipe.
Page 17: Maintenance And Inspection Item
4. If the following situations occur, we will no longer provide warranty for the machine 1)Original spare parts from CONGLORY are not used 2)Maintenance work is not done by CONGLORY professionals 3)Any machine modification without the written permission of CONGLORY 6.2 Maintenance and inspection item This item is only a suggestion because of the different situations on site.
Page 18: Adjustment Of Directional Sleeve And Shot Blasting Marks
When the shot nozzle and shot blasting wheel are replaced, the holding bolts must be replaced. (Please make sure no dust and abrasive in the bolt holes). After each replacement, you can turn on the machine for a short time without abrasive, and check Whether there is friction and abnormal vibration between the rotating parts.
Page 19 position of the opening of the shot nozzle. Different steel abrasive have different throwing directions and accelerations because of their different weights. So We do not recommend mixing different shots. ④ ① Briquetting ③ ② ② Directional sleeve ① ③ Washer ④...
Page 20: Adjust The Sealing Device
Adjust the position of the mark ① to make the hot spot is at the center of the shot blasting mark. The machine can be used after adjustment, Pay attention to the concrete surface treatment. As the parts wear out, the shot blasting marks will change; Note: When the machine is still running, the adjustment of the shot nozzle is not allowed! According to the left side and right side conditions of the blasting marks, the...
Page 21: Belt Drive
1.Height adjustment can use 8mm thick stainless steel plate. 2.The height of the sealing brush should not exceed 1mm from the ground, 3.For specific adjustment methods, see 5.1.4. 6.6 Belt drive The belt should not be too tight, which will cause the belt to break and damage the bearing;...
Page 22 The proper tension is as shown in the picture below. （3）Pulley The pulley structure is as shown in the pics below （4）Disassemble the pulley. Loosen the bolt (1) and screw it in at the position (2), then the middle taper sleeve (3) can be pushed out, and the belt pulley can be removed.
Page 23: Chain Drive
6.7 Chain drive The chain drive part needs regular cleaning and maintenance, which is very important to protect the drive part of the machine. （1）Install the sprocket The correct installation method of the sprocket is as shown in the pics above. Make sure it is on the same plane and use the key to connect.
Page 24: Quick-Wear Parts
② ① As shown in the picture. Loosen the fixing screw bolt ① of the motor, and then adjust the tightness of the chain by adjusting the length of the bolt ②. The correct degree of tightness is shown in the picture. The intermediate press distance is about 5mm.
Page 25: Disassemble The Blasting Head Components
（2） Seals 1. Brush 2. Rubber baffle ① 7-shaped left protective board ② Square left protective board （3） Lining board ③ Lower protective board ④ Square protective board right ⑤ Upper protective board ⑥ 7-shaped right protective board ⑦ top protective board 6.9 Disassemble the blasting head components 1.
Page 26: Replace The Protective Board
2.Installation 1）Follow the description in the picture above and install in the reverse order of disassembly; 2） When installing the shot nozzle, please refer to the section 6.4 of the opening position of the shot nozzle described above to check its concentricity and the distance from the bottom of the shot blasting wheel.
Page 27: Troubleshooting
Magnetic plate height is incorrect Adjust the height Magnetic plate wear Replace it Abrasive quality or ground strength does Contact XINGYI Abrasive spilled not meet the requirements Shot blasting wheel wear Replace it The direction of rotation is incorrect, or the...
Page 28: Abrasive Selection
8. Abrasive selection XINGYI CONGLORY supplies abrasive, please consult our professionals for specific specifications and conditions of use, and we will provide you with an optimal solution. 9.Technical data CB1-10E Power 11KW Power connection (There is a prompt on 3P 480 25A /3P 224V 40A...