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AMP Research PowerStep 76239-01A Installation Manual
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AMP Research PowerStep 76239-01A Installation Manual

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APPLICATION
Dodge Ram Regular Cab * 1500
Dodge Ram Quad Cab *
Dodge Ram Crew Cab
Dodge Ram Regular Cab *
Dodge Ram Crew Cab
Dodge Ram Mega Cab
*Modification required to running board assembly. See Item 1 on page 3.
AMP RESEARCH TECH SUPPORT 1-888-983-2204 (Press 2) Monday - Friday, 6:00 AM - 5:00 PM PST
Invented, engineered and manufactured exclusively by AMP Research in the USA. May be covered by
one of the following patents: 6,641,158; 6,830,257; 6,834,875; 6,938,909; 7,055,839; 7,380,807; 7,398,985;
www.amp-research.com
I N S T A L L A T I O N G U I D E
1500
1500
2500/3500
2500/3500
2500/3500
1/15
MODEL YR
2018
2018
2018
2018
2018
2018
PART #
76239-01A
76239-01A
76239-01A
76239-01A
76239-01A
76239-01A
INSTALLATION TIME
3-5 Hours
Professional installation recommended
SKILL LEVEL
2
3
1
4= Experienced
TOOLS REQUIRED
q Safety goggles
q Measuring tape
q 13mm wrench
q 19mm wrench
q 13mm socket
q 10mm socket
q Ratchet wrench and extension
q Wire stripper / cutter
q 3/16" hex key ( allen wrench )
q 4mm hex key ( allen wrench )
q Rivet Tool
q 1/8", 9/32" and 3/16" Drill Bit
q T27 torx Bit
q Center Punch
q Anti Corrosion Paint
q Electrical tape
WARRANTY
5-Year Limited Warranty
IM76239 rev 01.15.18
4

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Summary of Contents for AMP Research PowerStep 76239-01A

  • Page 1 WARRANTY 5-Year Limited Warranty AMP RESEARCH TECH SUPPORT 1-888-983-2204 (Press 2) Monday - Friday, 6:00 AM - 5:00 PM PST Invented, engineered and manufactured exclusively by AMP Research in the USA. May be covered by one of the following patents: 6,641,158; 6,830,257; 6,834,875; 6,938,909; 7,055,839; 7,380,807; 7,398,985;...

  • Page 2: Exploded View

    A M P R E S E A R C H P O W E R S T E P – D O D G E R A M INSTALLATION GUIDE Motor to linkage assembly NOTE: The motors will be attached on step 20 (page 8). EXPLODED VIEW •...
  • Page 3 A M P R E S E A R C H P O W E R S T E P – D O D G E R A M Note: Some Applications require modification Application Cut Length Crew Cab, Mega Cab 79”...
  • Page 4 A M P R E S E A R C H P O W E R S T E P – D O D G E R A M PARTS LIST AND HARDWARE IDENTIFICATION Rivet Nut Controller Rivet Nut Tool Wire Harness M8 Hex bolt Blind Rivet...
  • Page 5 A M P R E S E A R C H P O W E R S T E P – D O D G E R A M NOTE: 1500 RAM Only! Powerstep installations require additional steps and come with the required additional hardware. Please read and carefully follow the instructions in Step 1 for your vehicle model.
  • Page 6 A M P R E S E A R C H P O W E R S T E P – D O D G E R A M HARDWARE MOUNTING OVERVIEW (passenger side shown) Locate forward most and rearward most mounting provisions on inner sill of truck.
  • Page 7 A M P R E S E A R C H P O W E R S T E P – D O D G E R A M With Rivet Nut Tool held in place with 19mm wrench, Once rivet nuts are in place use a screwdriver to tighten Hex Bolt until Rivet Nut deforms and secures push back tab in hole to avoid interference with itself to the sheet metal (110 in-Lbs.
  • Page 8 A M P R E S E A R C H P O W E R S T E P – D O D G E R A M All Linkages: Slide linkage over pre threaded bolts. Using a 13mm wrench tighten two hex bolts on Using a T27 Torx driver start torx bolts and washers.
  • Page 9 A M P R E S E A R C H P O W E R S T E P – D O D G E R A M Prepare large tie-wraps for mounting Power Step Insert controller into tie-wrap loops and cinch down Controller.
  • Page 10 A M P R E S E A R C H P O W E R S T E P – D O D G E R A M Tape leading end of wires together and push Locate Green Connector Block under dash to the left of the through rubber boot to cabin side of the steering column.
  • Page 11 A M P R E S E A R C H P O W E R S T E P – D O D G E R A M OBD II install: Use Supplied Posi-Lock connectors to attach the Plug and Play Module to the Harness.
  • Page 12 A M P R E S E A R C H P O W E R S T E P – D O D G E R A M Route the two Wire Harness legs down over the wheel wells toward Motor Linkages, long leg across to the passenger side.
  • Page 13 A M P R E S E A R C H P O W E R S T E P – D O D G E R A M On each side of the vehicle measure from the front edge Drill a 9/32”...
  • Page 14 A M P R E S E A R C H P O W E R S T E P – D O D G E R A M Install boards: Slide mounting T-Nut of board into position and attach to linkages. Shift board forward as much as possible for proper clearance.

  • Page 15: Final System Check

    A M P R E S E A R C H P O W E R S T E P – D O D G E R A M Check that all doors activate the Power Step and the LED Lights work when doors open and close. Reinstall any remaining trim panels.
  • Page 16 5-YEAR LIMITED WARRANTY AMP RESEARCH warrants this product to be free from defects in material and workmanship for FIVE (5) YEARS FROM DATE OF PURCHASE, provided there has been normal use and proper maintenance. This warranty applies to the original purchaser only.