Table of Contents
Summary of Contents for DualLift OSL 508
- Page 1 DualLift GmbH Original Operating and Mounting Manual DualLift fallstop OSL with Test Equipment OSL 508..1010T The manual has always to be available for the user! Status: July 2016, revision 02 © by dual lift GmbH OSL-T Englisch 2016-07 CPB 2...
- Page 2 © by DualLift GmbH OSL-T Englisch 2016-07 CPB 2...
- Page 3 Proof of Change Revision Chapter Date Change 2016-05 Release of the document 2016-05-31 Adding the rope 2.4; 5 2016-06-06 2016-07-01 Emergency Number removed © by DualLift GmbH OSL-T Englisch 2016-07 CPB 2...
-
Page 4: Table Of Contents
1.2. Components and operating elements ..............6 1.3. Technical details of the OSL-T ................7 1.4. Test equipment ....................8 1.5. Original DualLift rope ................... 9 1.6. Type plate ......................9 Installation ........................ 10 2.1. Fundamental aspects ..................10 2.2. - Page 5 The copyright of this manual and assembly instruction is with DualLift GmbH. Technical changes may occur anytime and have to be inquired regularly from DualLift GmbH by the user. The current service notes have to be requested from DualLift before each servicing.
-
Page 6: Information On This Manual And Mounting Instruction
Information on this manual and mounting instruction Information for manufacturers of suspended access equipment Manufacturers using DualLift man-riding hoists and/or DualLift safety devices in suspended access equipment like e.g. access systems, platforms, work cages or work seats have to integrate all the information necessary for a safe installation and operation provided with this... -
Page 7: Important Safety Information While Operating And Mounting
60%. q) In case the DualLift hoist or safety device is not used for a long time or the hoist is stored in an atmosphere with a high salinity (e.g. in coastal areas) or with corrosive vapors, corrosion might occur at the motor brake. -
Page 8: Information On Residual Risks
Information on residual risks There are so-called residual risks which cannot be covered by design for DualLift hoists and DualLift safety equipment! Not all risks can be identified. General remaining risks can never be excluded for the operation of man-riding hoists, material hoists and safety devices. Therefore, only appropriately trained persons are to be authorized to operate the equipment. -
Page 9: Description Of The Equipment
1.1. Intended use The DualLift safety devices of the series OSL 508T, 809T, 1010T CE e.g. ULCS, are safety devices being used with the original DualLift safety rope for riding up or down on suspended access equipment according to DIN EN1808. All OSL overall sizes are identically constructed and only differ in sizes of rope pulleys and clamping jaws since these match the rope diameter. -
Page 10: Components And Operating Elements
(8) Tension weight: The safety rope always has to be slightly tensioned that the OSL can work properly. Therefore, we recommend using a tension weight like shown or a similar system. © by DualLift GmbH Page 6 OSL-T Englisch 2016-07 CPB 2... -
Page 11: Technical Details Of The Osl-T
- The friction between steel roller and safety rope is adequate, and - (by pulling abruptly) the centrifugal flyweight system works properly and triggers the device. Figure 2: Centrifugal overspeed assembly Figure 3: Access opening OSL-T © by DualLift GmbH Page 7 OSL-T Englisch 2016-07 CPB 2 Release Status: released! -
Page 12: Test Equipment
OSL (moving parts, danger that the OSL does not work properly). The test opening (below type plate) has to be closed before operating the SAE! © by DualLift GmbH Page 8 OSL-T Englisch 2016-07 CPB 2... -
Page 13: Original Duallift Rope
The ropes can be obtained from DualLift GmbH anytime. 1.6. Type plate The DualLift safety device OSL 508T, OSL 809T, OSL1010T are labeled with a type plate on the front cover. Its production date and serial number are tagged onto that plate. Figure 5: Layout type plate OSL-T ©... -
Page 14: Installation
OSL-T before the lift is put into operation.) These options may be ordered in combination with the option T, e.g.: OSL508T CE-E CCV © by DualLift GmbH Page 10 OSL-T Englisch 2016-07 CPB 2... -
Page 15: Fastening Material
2.3. Fastening material DualLift fallstops of model series OSL508, 809, 1010 / OSL 508T / 809T / 1010T have to be attached with two bolts M12 (hole spacing horizontal 77 mm) and self-locking nuts. Fallstops with single seat are to be attached accordingly with a screw M12. -
Page 16: Mounting Of Wire Ropes
Mounting of wire ropes Be careful while handling wire ropes, always wear protective gloves. 1) Only use wire ropes that are approved by DualLift, see chapter 1.5! Make sure that the wire rope has the correct diameter and is of sufficient length. -
Page 17: Operating Of The Fallstop
- Implementation of the functional test is described in detail in chapter 6. The operator of the installation is obliged to document the result of the test in the logbook. © by DualLift GmbH Page 13 OSL-T Englisch 2016-07 CPB 2... -
Page 18: Behavior In Case Of Triggered Safety Device
The operator of the installation is responsible for this. 3.5. Repairing the safety device OSL-T Any repairs of DualLift hoists and safety devices have to be carried out by DualLift GmbH or a hoisting device workshop authorized by DualLift using original DualLift spare parts. © by DualLift GmbH... -
Page 19: Service And Inspection
At the latest every General overhaul of DualLift hoist and fallstop in chapter Fehler! V 200 hours or 4 years, whichever erweisquelle occurs first konnte nicht gefunden werden. by the... - Page 20 All results of annual and extraordinary checks have to be recorded in a log book (see chapter 3.1) according to EN 1808 14.6. The operator is responsible for this action. © by DualLift GmbH Page 16 OSL-T Englisch 2016-07 CPB 2...
-
Page 21: Maintenance And Care
- Inspection: make sure all the accessories are complete. (testing device, quick guide) It is only allowed to put the installation into operation again after correction of any deficiencies and removal of the damages components.The operator is responsible for this! © by DualLift GmbH Page 17 OSL-T Englisch 2016-07 CPB 2... -
Page 22: Inspecting The Safety Rope
Wire rope with flattening caused by traversing Wire rope with corkscrew-like deformation High-stranding wire rope Wire rope with bird caging Kinked wire rope Wire rope with wire loops © by DualLift GmbH Page 18 OSL-T Englisch 2016-07 CPB 2 Release Status: released! -
Page 23: Safety Inspection Before The First Commissioning
- That the permissible operating load of the access equipment is not larger than the maximum operating load of the OSL-T - That the safety rope from DualLift used has been approved, and is in proper condition (see section 4.2.1) - Checking the proper fixation of the Rope end fixation (see chapter 1.2) respectively on side... -
Page 24: Safety Inspection By A Qualified Person
A qualified person must complete relevant training from DualLift GmbH, in a position to carry out safety inspections on DualLift safety equipment. A safety inspection of DualLift safety equipment must be carried out at least once per year by a person qualified by DualLift. We recommend carrying out the safety inspection at the DualLift GmbH factory. -
Page 25: Technical Datasheet
CE E OSL1010T OSL1010T 1000 up to (1750) ULCS (310) OSL1010T CE E Technical changes reserved * Certification pending ** (max. 30m/min) adjustable by DualLift before delivery © by DualLift GmbH Page 21 OSL-T Englisch 2016-07 CPB 2 Release Status: released! -
Page 26: Functional Test Of Osl-T
Open the Cover of the OSL-T Place Rotating sheave Place Bowden cable with pulling Equipment Checking the Zero Mark at the pulling Equipment - the highlighted Area at the pin must not be visible © by DualLift GmbH Page 22 Rev. 01.03.2016... - Page 27 Important The Tests described in the Operating and Mounting Instructions Manual for the Hoist must be performed in addition! Only if all checks have been passed successfully, can the SAE be used. © by DualLift GmbH Page 23 Rev. 01.03.2016...
-
Page 28: Ec Declaration Of Conformity According To Annex Ii A
Safety requirements on suspended access equipment Authorized representative for the composition of the technical documentation: Frank Lülfing, Chief Operating Officer, on the premises Place/date: Osterholz-Scharmbeck, February, 11 , 2016 Name: Jörg Blasek Capacity: Chief Executive Officer DualLift GmbH Authorized signature:... - Page 32 DualLift GmbH Edisonstrasse 22 27711 Osterholz-Scharmbeck www.dual-lift.com info@dual-lift.com Phone +49 (0) 4791 964 07-0 Fax +49 (0) 4791 964 07-27 Chief Executive Officers: Jörg Blasek, Frank Lülfing DualLift is a registered trademark. Trade register: HR Walsrode, B201091...
Need help?
Do you have a question about the OSL 508 and is the answer not in the manual?
Questions and answers