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Exaco MODERN Mounting Instructions

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Exaco Edits 01.27.23
Janssens VERSION 2023.1
MOUNTING INSTRUCTIONS
MODERN
+
HTTPS://JANSSENS-ALUSYSTEMS.BE/EN/DOWNLOADS
www.exaco.com
877-760-8500
Note: This is an all-inclusive manual. It
shows optional accessories and
customizations that may not apply to your
greenhouse. Direct any questions to Exaco.
The Modern assembly is similar to
the Royal Victorian. Please watch
our animated assembly video on
our Exaco Trading Co YouTube
Channel.
Find the link at www.exaco.com

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Summary of Contents for Exaco MODERN

  • Page 1 Note: This is an all-inclusive manual. It shows optional accessories and customizations that may not apply to your greenhouse. Direct any questions to Exaco. The Modern assembly is similar to HTTPS://JANSSENS-ALUSYSTEMS.BE/EN/DOWNLOADS the Royal Victorian. Please watch our animated assembly video on our Exaco Trading Co YouTube Channel.

  • Page 2: Product Information

    RODUCT NFORMATION Thank you for buying a high-quality aluminum greenhouse. EMARKS In all drawings you find the mounting-instructions for all basic standard-models (Action Models). However this manual should be a sufficient guidance for all special-case greenhouses. This greenhouse is designed for cultivation of plants/ flowers.
  • Page 3 " MODERN " M23 2360mm / 93 in 3098mm / 122 in 4574mm / 180 in M34 3098mm / 122in M36 3098mm / 122in 6050mm / 238.2 in 2.360mm 3.098mm 2.360mm 3.836mm 3.098mm 4.574mm 5.312mm 6.050mm 2 5/16" Important notes for preparing your site: -Do not set anchors in concrete until the entire greenhouse frame is complete, level, and square.
  • Page 4 PRO20546 PRO1454 PRO33325 PRO6918 PRO6578 PRO1456 PRO210 MODERN PRO210...
  • Page 5 M6x15 M6x50...
  • Page 6 OPTION: HINGED DOOR OPTION: SLIDING DOOR OPTION: LOW THRESHOLD...
  • Page 7 M6x15...
  • Page 8 M6x15 M6x15 M6x15...
  • Page 9 M6x15...
  • Page 12 M6x15...
  • Page 13 M6x15...
  • Page 14 M6x15...
  • Page 15 M6x15 M6x15 M6x15...
  • Page 16 M6x15 M6x15...
  • Page 17 M6x15 M6x15...
  • Page 18 M6x15...
  • Page 19 M6x15...
  • Page 23 PRO1748...
  • Page 25 PRO6918 E400330 PRO1454...
  • Page 26 Roof Window /Vent - all hardware will be included in roof vent package - including crossbar to frame opening GLASS E400330 Note: Rubber seal is only installed on the sides of the roof window. Rubber gasket is not used on polycarbonate models.
  • Page 27 Push out window GLASS E400330...
  • Page 28 PRO7803 You may have a shorter push out window. If so, install small piece of glass and crossbar (PRO1456) underneath your window. RUBBER PRO1748...
  • Page 30 PRO6918 PRO20546 PRO33325 PRO1748...
  • Page 31 HELIOS polycarbonate 10mm...
  • Page 32 ACCESSORIES PAGE: H_33...
  • Page 33 OPTIONAL UPGRADE: Fall 2022 Low Threshold for Sliding Door/s Cut foundation KSD_70 KSD_144 frame 17mm from bolt hole Single sliding door opening Double sliding door opening should be 703mm should be 1441mm Cut foundation frame 17mm from bolt hole KSD_1...
  • Page 34 OPTIONAL UPGRADE: Fall 2022 - Low Threshold for Sliding Door/s KSD_2...
  • Page 35 Optional Upgrade: Lock (cross section view installation with Low Threshold from above) KSD_70 4,2 x 19 4,2 x 19 KSD_3...
  • Page 36 Optional Upgrade: Lock installation with Low Threshold Kit (Double Sliding Door - installed KSD_144 on the inside on one door) (Cross section view from above) Ø 10 KSD_4...
  • Page 37 Optional Upgrade: Lock installation with Low Threshold Kit (Double Sliding Door - installed KSD_144 on the exterior for other door) (Cross section view from above) 4,2 x 19 4,2 x 19 KSD_5...
  • Page 38 Sliding Door (Standard for most models). VI36 and 46 come with a double sliding door. Additional doors may be added to your greenhouse. Note: Rollers may be adjusted front to M 4,8 x 32mm back to hold door closer to greenhouse frame.

  • Page 39: Sliding Door

    Sliding Door: Sliding door/s may be attached in any bay (with exceptions to corner placement) IMPORTANT for Double Sliding Door Opening!! Cut one PRO7545 in half. Place long PRO7545 in center (to support double opening) and the half PRO7545 on either side.
  • Page 40 OPTION: Double Sliding Door As needed, use washer underneath door hanger to level the door/s . If you have a double sliding door, you will have a long L bracket that will attach to close any gap between the two doors. SD_3...
  • Page 41 Slide door rollers into top door hanger (PRO7546 or PRO7876) and slide a stopper on either side. Determine how far the door should slide, then tighten the screw on the bottom of the stopper to secure. Finish with STOP door hanger caps. STOP M16x14 Attach bottom door guide (PRO39796) to your foundation frame...
  • Page 42 Sliding Door Lock (w/o low threshold kit) Ø 10 Install lock at bottom of a: - single sliding door (View from outside at bottom of door) -first door of double sliding doors -both of your double sliding doors 4,2 x 19 4,2 x 19 SD_5...
  • Page 43 (View from inside at top of door) Double Sliding Door Lock (w/o low threshold kit) Ø 10 If you have a double sliding door, you may install one lock on the inside of your greenhouse as shown 4,2 x 19 4,2 x 19 SD_6...
  • Page 44 Optional Upgrade: Door Fly Screen Notes about Fly Screen Door: This slides along the interior of the greenhouse, and will not be compatible with greenhouses on a stem wall. May be used with sliding or hinged doors. 4,5 X 50 4,5 X 50 4,5 X 50 4,5 X 50...
  • Page 45 Roof Window Installation Note: Inserting a bolt/ nut on both sides of the roof window will prevent it from moving side to side once it is in place. Standard manual opener shown (generally not installed). However, it may be used to secure the window in the closed position - auto opener MUST be detached.
  • Page 46 OPTION: Auto Opener (Ventomax) IMPORTANT! Read installation instructions included in your Ventomax auto opener box to ensure proper installation. There is also information to fully understand the functioning and maintenance of these unique openers. Installing the automatic opener requires 2 bolts to be inserted into the roof The Ventomax openers work with an oil filled crossbar for the lower mount.
  • Page 47 OPTION: Spindle Manual Opener Installation Option 1: Mount top of opener to window with a screw Next, hold the lower U-shaped mount up to the crossbar and mark the center of one Installation Option 2: Insert a 1 inch long bolt into hole.
  • Page 49 Louvre Window - All Standard Royal models include one louvred window Note: All louvered window are black (even with green models) Numbers below refer to steps in the following pages ____ Insert a washer between black louvre frame and the greenhouse profile at all four bolt...
  • Page 50 Louvred window may be installed on sidewall (under gutter profile (PRO20227)) or on gable end (under horizontal gable profile (PRO20229)). Both are shown to the left and below.
  • Page 51 Insert a washer (not included) between black louvre frame and the greenhouse profile at all four bolt locations. Pinch louvre clamps together to hold glass. We recommend using a few dabs of silicone where the glass meets the clamps to hold the glass more securely.
  • Page 52 Louver Window Cover During cold weather, the louvered window may get drafty. Your kit includes as lexan cover to seal the louvers during this time. To install the Lexan panel: • Unscrew the piston from your auto opener • Go outside the greenhouse and pull back the heavy duty rubber gaskets that hold in the panes of glass to the left, right, and bottom of the louvered window (see picture to the right)
  • Page 53 OPTIONAL UPGRADE: Louvered Window Fly Screen Installed on exterior of the greenhouse...

  • Page 54: Optional Upgrade

    OPTIONAL UPGRADE: Hinged Door IMPORTANT: Find Janssens Accessory installation video on our site here: https://www.exaco.com/greenhouse-victorian.php HD 1...
  • Page 55 item L 40X40 4 pc 36 mm PRO6280 2 pc 703 mm PRO6280 2 pc 1.441 mm PRO6280 2 pc 1.930 mm 4,2 x 13 8 pc Note: Depending on your installation, you may need to use a grinder on the screw heads on the vertical sides if they interfere with installation.
  • Page 56 Double Hinged door will need opening of 1441mm, 17mm from bolt holes on foundation frame. (Single door shown, double door jamb installation will be identical) (view from top) HD 3...
  • Page 57 Single hinged door (view from top) HD 4...
  • Page 58 OPTION: Double Hinged Door The piece shown in red to the left has 4 holes on one side and 6 holes on the other. The side with 4 holes is the one that attaches to the door. There are holes in the attaching piece, but not in the door itself, you will need...
  • Page 59 Step 4: Slide face plates onto door handles and snap in place. Note: do not overtighten the screws on the latch plate. Only tighten until straight and flush. IMPORTANT: Find Janssens Accessory installation video on our site here: https:// www.exaco.com/greenhouse-victorian.php HD 6...
  • Page 60 Insert lock cartridge and secure with screw. Attach latch catch plate to second door. Note: do not overtighten the screws on the latch plate. Only tighten until straight and flush. HD 7...
  • Page 61 For the next step, we recommend placing the door flat until glass is installed. NOTE: the horizontal glazing strips shown in red above may be slightly long. Please HD 8 measure and trim to fit your door usnig a hacksaw, hand file, angle grinder or similar tool.
  • Page 62 Affix bottom trim plate - for double doors see next page. HD 9...
  • Page 63 This page only applies to double hinged doors. HD10...
  • Page 64 If using the bottom pin lock, you will need to trim the finishing plate in the middle as shown. HD11...

  • Page 65: Hinge Adjustment

    HINGE ADJUSTMENT (Left to Right) HD12...
  • Page 66 HINGE HINGE ADJUSTMENT ADJUSTMENT (Up) (Front/Back) ±0,5 ±0,5 HD13...
  • Page 72 INSTALLING AN EXHAUST FAN IN A VICTORIAN GREENHOUSE The exhaust fan in a Victorian Greenhouse should be installed up high in one of the gable ends of the greenhouse. If you happen to have polycarbonate walls on your Victorian, you may cut an opening in the polycarbonate to accommodate the fan.
  • Page 73 Janssens NV Mechelsesteenweg 388, B-2500 Lier Belgium (T) +32 15 30 67 80 (W) www.janssens-alusystems.be (E) info@janssens-alusystems.be...