Polaris RANGER XD 1500 2024 Owner's Manual
  1. Manuals
  2. Brands
  3. Polaris Manuals
  4. Offroad Vehicle
  5. RANGER XD 1500 2024
  6. Owner's manual
Polaris RANGER XD 1500 2024 Owner's Manual

Polaris RANGER XD 1500 2024 Owner's Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
2024
For Maintenance and Safety
OWNER'S
MANUAL
RANGER XD 1500
RANGER CREW XD 1500

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the RANGER XD 1500 2024 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Polaris RANGER XD 1500 2024

Summary of Contents for Polaris RANGER XD 1500 2024

  • Page 1 2024 For Maintenance and Safety OWNER’S MANUAL RANGER XD 1500 RANGER CREW XD 1500...
  • Page 2 For more information go to www.P65Warnings.ca.gov/passenger-vehicle. For videos and more information about a safe riding experience with your Polaris vehicle, scan this QR Code® with your smartphone or visit: www.polaris.com/en-us/safety/...
  • Page 3 2024 Owner’s Manual RANGER XD 1500 Premium RANGER XD 1500 NorthStar Premium RANGER XD 1500 NorthStar Ultimate RANGER CREW XD 1500 Premium RANGER CREW XD 1500 NorthStar Premium RANGER CREW XD 1500 NorthStar Ultimate...
  • Page 4 Unless noted, trademarks are the property of Polaris Industries Inc. Recreational Off-Highway Vehicle Association℠ and ROHVA℠ are service trademarks Recreational Off-Highway Vehicle Association. BatteryMINDer® is a registered trademark of VDC Electronics Inc. Loctite® is a registered trademark of Henkel Corporation. NYOGEL® is a registered trademark of Nye Lubricants, Inc.
  • Page 5 WELCOME Thank you for purchasing a POLARIS vehicle, and welcome to our world-wide family of POLARIS enthusiasts. Be sure to visit us online at www.polaris.com for the latest news, new product introductions, upcoming events, career opportunities and more. Here at POLARIS we proudly produce an exciting line of utility and recreational products.
  • Page 6 SAFETY SYMBOLS AND SIGNAL WORDS The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual. DANGER DANGER indicates a hazardous situation which, if not avoided, WILL result in death or serious injury.

  • Page 7: Table Of Contents

    Specifications ....161 POLARIS Products ....173 Troubleshooting ....175 Warranty .

  • Page 9: Introduction

    Additionally, read the product safety labels on the vehicle and follow all rules and regulations concerning the operation of this vehicle in your area. POLARIS recommends anyone who will be operating this vehicle to take a training course. ROHVA℠ (Recreational Off-Highway Vehicle Association℠ ) provides both an online safety e-course and a hands-on safety course.
  • Page 10 INTRODUCTION VEHICLE IDENTIFICATION NUMBERS Record your vehicle’s identification number and engine serial number the spaces provided. Remove the spare key and store it in a safe place. The ignition switch must be replaced if all keys are lost. Vehicle Model Number: Vehicle Identification Number: Engine Serial Number: Personal PIN Security Code:...
  • Page 11 (IF EQUIPPED) Some Polaris vehicles come equipped with a near-field communication (NFC) chip. The NFC chip is embedded in the Polaris emblem located at the front of the vehicle and seamlessly connects you to a digital platform of vehicle information and tools. See your dealer for more information.
  • Page 12 INTRODUCTION RADIO COMPLIANCE STATEMENTS NOTE Some vehicle models contain radio equipment as detailed in this section. USA RADIO COMPLIANCE This vehicle contains the following radio equipment or components that contain radio equipment: COMPONENT COMPONENT ID MANUFACTURER Antenna, GPS, V2V PN 4019300 Amphenol®...
  • Page 13 For applications that use vehicle-to-vehicle (V2V) communication, radio transmitter IC 5966A-P001 has been approved by Innovation, Science and Economic Development Canada (ISED) to operate with Polaris antenna (part number 4019300) with gain of 1 dBi. Any antenna that has a gain greater than...

  • Page 15: Safety

    • Reduce the effectiveness of occupant protection systems, including the seatbelts and the Rollover Protective Structure (ROPS). • Make it illegal to own or operate your vehicle. POLARIS-authorized spark arresters, mufflers, and emissions control components are mandatory for ownership or operation in many areas.
  • Page 16 POLARIS recommends that you supervise younger drivers. Set rules and put limits on how, when, and where they are allowed to use this vehicle. For example, young drivers may need to have an adult in the vehicle with them and not be allowed to drive with their friends in the vehicle.
  • Page 17 SAFETY PREPARE VEHICLE FOR THE RIDE Before starting off, always perform the Pre-Ride Inspection. Failure to inspect and verify that the vehicle is in safe operating condition increases the risk of an accident, which can lead to serious injury or death. ITEM REMARK REFERENCE...
  • Page 18 SAFETY ITEM REMARK REFERENCE – Vehicle Debris Remove grass, leaves, and other flammable material or debris, especially near the exhaust system. – Lock adjustable Do not adjust the steering wheel steering wheel while the vehicle is moving.
  • Page 19 Improper tire maintenance can lead to loss of control and an accident, which could result in serious injury or death. To reduce your risk of injury: • Maintain POLARIS recommended tire pressure. Check pressure before operating. Even if your vehicle has only been driven a short distance, the tire pressure readings can become higher.
  • Page 20 Use shatterproof goggles or a shatterproof helmet face shield. Such protective eyewear may reduce the risk of foreign material getting in your eyes and help prevent loss of vision. POLARIS recommends wearing approved Personal Protective Equipment (PPE) that have markings indicating they are designed to standards such as: •...
  • Page 21 SAFETY Additional protective clothing and gear that may be appropriate for your riding conditions includes: • Always wear shoes when operating. Consider wearing sturdy over-the-ankle boots suitable for the terrain you will be riding in. • Full-finger gloves can protect against wind, sun, cold, and objects. Choose gloves that fit snugly and allow fingers to move freely and grip on the steering wheel or hand holds.
  • Page 22 SAFETY Never exceed vehicle weight capacities. The vehicle’s maximum weight capacity (including riders, cargo, and accessories) is shown in the SPECIFICATIONS tables in this Owner’s Manual. The cargo box can support up to 1500 lbs. (680 kg) of that total. When more rider weight is added, cargo weight may need to be eliminated to stay under the maximum vehicle weight capacity limit.
  • Page 23 SAFETY DRIVING GUIDELINES Drive Responsibly. This vehicle has higher ground clearance and other features to handle rugged terrain. It can be overturned in situations where some other vehicles may not. Abrupt maneuvers or aggressive driving, even on flat, open areas, can cause loss of control, rollovers, severe injury or death.
  • Page 24 Watching someone else go over a jump or go airborne does not mean you can safely do so. Polaris cannot determine whether any jump you may encounter is appropriate for this vehicle. Any jump, even a small one, could be poorly maintained, designed, or not suitable for this vehicle and may cause serious injury or death.
  • Page 25 SAFETY Improperly operating on hills can cause loss of control, rollover, or accident, which can lead to serious injury or death. Use extra care when operating on hills. Plan for rough terrain, ruts, and other changes in traction and terrain. Driving up hills Check the terrain before ascending a hill and make sure it is not too slippery or loose.
  • Page 26 SAFETY Riding in water / Falling into water Operating through deep or fast-flowing water can cause loss of traction, loss of control, overturning, or being swept away in water. You can be seriously injured or killed from entrapment and drowning. Never operate the vehicle in fast-flowing water or in water that exceeds the floorboard of the vehicle.
  • Page 27 After any crash, rollover, or other accident, have a authorized POLARIS dealer inspect the vehicle for possible damage, including seat belts, ROPS, brakes, suspension, and steering systems.
  • Page 28 Only recover a vehicle of equal or lesser size and weight. When recovering a disabled vehicle, engage the transmission neutral disconnect. Do not move a disabled POLARIS RANGER faster than 10 mph (16 km/h). NOTICE Severe transmission damage will occur if the transmission neutral disconnect is not engaged while attempting to move a disabled vehicle.
  • Page 29 SAFETY Before shifting into reverse, use extra care to make sure the area is clear of people or obstacles. When it’s safe to proceed, back slowly.
  • Page 30 SAFETY After operation, inspect the vehicle for damage and debris to make sure the vehicle can be safely stored and operated again. Some things to inspect include: • Debris that could catch fire, such as mud/grass near the engine or exhaust system •...
  • Page 31 If an informational or graphic label becomes illegible or comes off, contact your authorized POLARIS dealer to obtain a replacement. Replacement safety labels are provided by POLARIS at no charge. The part number is printed on the label. SEAT BELT / DRIVER WARNING...
  • Page 32 SAFETY • Do not allow operation on public roads (unless designated for off-highway vehicle access) — collisions with cars and trucks can occur. • Do not exceed seating capacity: 3 Occupants. Rollovers have caused severe injuries and death, even on flat, open areas. SCAN CODE FOR PRODUCT AND SAFETY INFORMATION.
  • Page 33 The Air Filter Caution label is located on the air filter housing. CAUTION Use a Polaris approved air filter. The use of a non-Polaris approved air filter may cause engine damage. Before installing filter, ensure there is no dirt or debris in the clean side of the intake tube.
  • Page 34 SAFETY MAXIMUM PAYLOAD/ TIRE PRESSURE WARNING The Maximum Payload/ Tire Pressure Warning label is located in the cargo box area. WARNING • Never carry passengers in cargo area during operation. WARNING IMPROPER TIRE PRESSURE OR OVERLOADING CAN CAUSE LOSS OF CONTROL RESULTING IN SERIOUS INJURY OR DEATH.
  • Page 35 SAFETY ADDITIONAL PAYLOAD INFORMATION PAYLOAD MAXIMUM SPEED 500–1500 lbs (227–680 kg) 30 mph (48 kph) Over 1500 lbs (680 kg) 10 mph (16 kph) Use Tow/Haul function when towing, hauling, or exceeding a payload of 500 lbs. (227 kg) Read Operation & Maintenance Manual for more detailed loading information. Part number: 7300778 (English), 7300778–F (French Canadian) TIP OUT WINDSHIELD WARNING (IF EQUIPPED) The Tip Out Windshield Warning is located on the front windshield.

  • Page 37: Features And Controls

    FEATURES AND CONTROLS FEATURES AND CONTROLS COMPONENT LOCATIONS Console Receiver Hitch Headlights ROPS Cab Frame Removable Grille Cargo Box Release Lever (if equipped) Charge Port Cargo Box Radiator/ Transmission Oil Cooler/ Condenser (if equipped) Fuel Cap Tailgate Side Step Brake Light Door (if equipped) Wheel/ Tire Windshield (if equipped)
  • Page 38 FEATURES AND CONTROLS COMPONENT LOCATIONS- CREW MODELS Console Receiver Hitch Headlights ROPS Cab Frame Removable Grille Cargo Box Release Lever (if equipped) Charge Port Cargo Box Radiator/ Transmission Oil Cooler/ Condenser (if equipped) Fuel Cap Tailgate Side Step Brake Light Door (if equipped) Wheel/ Tire Windshield (if equipped)
  • Page 39 FEATURES AND CONTROLS CONSOLE Drive Mode/ AWD/ Differential Lock Dual USB Outlet Switches Window Switches (if equipped) Headlight Switch Windshield Wiper/ Washer Switch Ignition Switch (if equipped) Shifter 12v Power Ride Command Display (if equipped) Rear Bed 12v Aux Power Switch (if equipped) HVAC Control Panel (if equipped) Transmission Neutral Disconnect...
  • Page 40 FEATURES AND CONTROLS ROOF COMPONENTS 1. Rear Work Light (if equipped) 2. Roof Power Fuse Access (if equipped) 3. Dome Light (if equipped) 4. Rear Work Light Switch (if equipped) CARGO BOX COMPONENTS...
  • Page 41 FEATURES AND CONTROLS 1. Cargo Box Load Securing Point 2. Lock and Ride Rail 3. 12v Power Outlet (if equipped) IGNITION SWITCH The ignition switch is a four-position, key-operated switch. The key can be removed from the switch when it is in the OFF position. The engine is off.
  • Page 42 FEATURES AND CONTROLS STEERING WHEEL STANDARD STEERING WHEEL (IF EQUIPPED) On models equipped with a standard steering wheel, the steering wheel can be tilted upward or downward for rider preference. Lift and hold the steering wheel adjustment lever while moving the steering wheel upward or downward. Release the lever when the steering wheel is at the desired position.
  • Page 43 (226 kg). Whenever the vehicle is left unattended, always place the transmission in PARK. Maintaining shift linkage adjustment is important to assure proper transmission function. Your authorized POLARIS dealer or other qualified person can assist in resolving any shifting problems. NOTICE Only change gears when the vehicle is stationary.
  • Page 44 FEATURES AND CONTROLS SWITCHES Not all switches are present on every model. LIGHT SWITCH The ignition switch key must be in the ON/RUN position to operate the headlights. Rotate the switch clockwise to turn on the desired lights. Rotate the switch counter clockwise to change lights or turn the headlights off.
  • Page 45 FEATURES AND CONTROLS POLARIS TOW/ HAUL MODE SWITCH/ DRIVE MODES The Polaris Tow/ Haul mode switch has two positions: • Tow/ Haul • Off Always use tow/ haul mode for any of the following conditions: • Operating in rough terrain or over obstacles •...
  • Page 46 FEATURES AND CONTROLS DRIVE MODES The Tow/ Haul mode switch can also change the drive mode of the vehicle by rotating the switch. The drive mode can be changed at any time while operating the vehicle, but will not engage until correct operating conditions are met. The light next to the tow/ haul switch will flash until the mode is engaged, then turn solid once the mode is engaged.
  • Page 47 FEATURES AND CONTROLS HVAC CONTROL PANEL (IF EQUIPPED) To operate the cab heater: • Rotate the fan control to the desired fan speed setting. The far left setting turns the fan off. • Adjust the temperature by rotating the temperature control to the desired heat setting.
  • Page 48 FEATURES AND CONTROLS WINDSHIELD WIPER/WASHER SWITCH (IF EQUIPPED) The windshield wiper/washer switch is located on the vehicle dashboard. The windshield washer fluid reservoir is located under the hood. Select the desired function by pressing the top or bottom of the switch. The windshield wiper/washer switch has three positions: •...
  • Page 49 FEATURES AND CONTROLS AUXILIARY OUTLET The vehicle is equipped with a 12V–10A accessory outlet on the dash. Use the outlet to power an auxiliary light or other optional accessories or lights. On CREW models, an additional outlet is located on the rear seat center console. REAR AUXILIARY POWER OUTLET (IF EQUIPPED) The vehicle may be equipped with a dedicated outlet for rear auxiliary power,...
  • Page 50 BatteryMINDer® 2012 AGM - 2 AMP charger, which can be ordered through your authorized POLARIS dealer. Polaris provides a charging accessory with your vehicle that allows easy connection to the battery through the Battery Trickle-Charging Outlet, located on front of the vehicle.
  • Page 51 FEATURES AND CONTROLS FOOT PEDALS BRAKE PEDAL Depress the brake pedal to slow or stop the vehicle. Apply the brakes while starting the engine. When the brake pedal is depressed, the brake light comes on. Check the brake light before each ride. 1.
  • Page 52 FEATURES AND CONTROLS SEAT SEAT BELTS This vehicle is equipped with three-point lap and diagonal seat belts for the operator and any passengers. Always make sure the seat belts are secured for all riders before operating. The driver’s seat belt is equipped with a seat belt interlock.
  • Page 53 If any damage is found, or if the seat belt does not operate properly, have the seat belt system checked and/or replaced by an authorized POLARIS dealer. 4. To clean dirt or debris from the seat belts, sponge the straps with mild soap and water.
  • Page 54 FEATURES AND CONTROLS SEAT AND STORAGE COMPARTMENTS The vehicle storage compartment is located under center seat. To access the storage area, lift up on the rear of the center seat. The seat can also be folded rearward from the passenger seat by pulling up on the front of the passenger seat.
  • Page 55 EPS has shut down. Turn the key off and on to reset the unit. If the light remains on after starting the engine, the EPS system is inoperative. See your authorized POLARIS dealer, or other qualified person, as soon as possible for repair. Continued operation could result in permanent...
  • Page 56 FEATURES AND CONTROLS FUEL CAP The fuel tank filler cap is located on the left-hand side of the vehicle near the driver’s seat. To close, tighten the fuel cap until it clicks twice. When refueling, always use unleaded gasoline with a minimum pump octane number of 87 octane.
  • Page 57 FEATURES AND CONTROLS ROLLOVER PROTECTIVE STRUCTURE (ROPS) Always have your authorized POLARIS dealer thoroughly inspect the ROPS if it ever becomes damaged in any way. No device can assure occupant protection in the event of a rollover. Always follow all safe operating practices outlined in this manual to avoid vehicle rollover.
  • Page 58 FEATURES AND CONTROLS WINDOW INSTALLATION 1. Rotate the upper window latches counter-clockwise to release the locks. 2. From the rear of the cab, place the lower edge of the window into the window opening, hooking the lower window brackets over the frame of the vehicle inside the cab.
  • Page 59 FEATURES AND CONTROLS INSTRUMENT CLUSTER NOTICE High water pressure may damage components. Wash the vehicle by hand or with a garden hose using mild soap. Certain products, including insect repellents and chemicals, will damage the speedometer lens and other plastic surfaces.
  • Page 60 This indicator illuminates to indicate low engine oil pressure. Immediately turn the engine off. Do not operate the vehicle if this warning appears. Serious engine damage could result. Your authorized POLARIS dealer or qualified person can assist. Transmission This indicator illuminates to indicate a possible transmission Warning condition.
  • Page 61 Steering (EPS) ON position. If the light remains on, the EPS system is Warning inoperative. See your authorized POLARIS dealer, or other qualified person, as soon as possible for repair. Continued operation could result in permanent damage to the EPS unit and increased steering effort.
  • Page 62 The outline of the fuel display will flash. Refuel immediately. Service A flashing wrench symbol alerts the operator that the preset Indicator service interval has been reached. Your authorized POLARIS dealer, or other qualified person, can provide scheduled maintenance. Gear Indicator This indicator displays gear shifter position.
  • Page 63 FEATURES AND CONTROLS MODE INFORMATION DISPLAYS The rider information center contains three areas that display mode information. Description Area 1 Modes Engine Temperature Temperature of engine coolant Vehicle Speed Speed of vehicle Tachometer Engine speed (RPM) Description Area 2 Modes Odometer The odometer records and displays the distance traveled by the vehicle.
  • Page 64 FEATURES AND CONTROLS ACCESSING MENUS AND OPTIONS GAUGE SETTINGS MENU Press and release the MODE button to cycle through the Area 1 modes until the desired default mode displays. See the Mode Information Displays section for details. Press and hold the MODE button to enter the settings menu. The OPTIONS screen will display for a few seconds.
  • Page 65 FEATURES AND CONTROLS 1. Press and hold the MODE button to enter the settings menu. 2. Press either toggle button to cycle to the “CLOCK” option. Press MODE to select. 3. Press either toggle button to cycle to the desired setting (12H or 24H). Press MODE to select.
  • Page 66 This feature provides a convenient reminder to perform routine maintenance. Refer to the POLARIS Maintenance Schedule for recommended service intervals. Use the following procedure to reset the engine oil life percentage.
  • Page 67 FEATURES AND CONTROLS CLUTCH OVERTEMP During a clutch overheat condition, the display will show the following screen. Clutch overtemp can occur by overloading the vehicle in heavy duty applications. To help cool the transmission clutch, release the accelerator for five seconds.

  • Page 69: Ride Command Display (If Equipped)

    • Familiarize yourself with the features and operations of the Display while the vehicle is stationary. • Download the Polaris RIDE COMMAND App from the Apple® App Store® or Google Play® store and create your personalized account. • Check your display to ensure you have the appropriate maps and trails visible for your area.
  • Page 70 RIDE COMMAND DISPLAY (IF EQUIPPED) OVERVIEW Ride Command Buttons Icon Bar Driveline Mode Gauge View Mode Widgets Speedometer/Tachometer Settings Gear Status...
  • Page 71 RIDE COMMAND DISPLAY (IF EQUIPPED) RIDE COMMAND BUTTONS BUTTON DESCRIPTION FUNCTION Menu Button Press the Menu button to access the settings. To reboot the display, press and hold for 5 seconds. Gauge Screen Press the Gauge Screen button to select Button from available screens.
  • Page 72 RIDE COMMAND DISPLAY (IF EQUIPPED) BUTTON DESCRIPTION FUNCTION Volume Decrease Press the Volume Decrease button to Button decrease the volume. Press and hold to mute volume. Volume Increase Press the Volume Increase button to Button increase the volume.
  • Page 73 RIDE COMMAND DISPLAY (IF EQUIPPED) SEAT HEATERS (IF EQUIPPED) The seat heaters can be accessed through the Ride Command display by pressing the menu icon at the top of the main screen. Each seat can be independently controlled by pushing on the applicable seat. Each seat also has 3 intensities, indicated by the 3 bars and indicators on the icon.
  • Page 74 RIDE COMMAND DISPLAY (IF EQUIPPED) DRIVELINE MODE INDICATOR DESCRIPTION FUNCTION When the switch is on 2X4, the vehicle is in two-wheel drive at all times. When in All-Wheel Drive, the demand drive unit will automatically engage any time the rear wheels lose traction. When the rear wheels regain traction, the demand drive unit will automatically disengage.
  • Page 75 To access the Setting menu, press the Menu button You can also navigate to the settings menu by pressing the POLARIS logo at the top of the display screen . This will open the Control Panel. From the Control Panel,...
  • Page 76 RIDE COMMAND DISPLAY (IF EQUIPPED) GAUGE VIEW MODE Press to toggle between the two available gauge view modes, Analog and Digital. While in the digital gauge view mode, press invert the MPH and RPM units. DISPLAY MODE From the Control tab, select the display mode from the available options. The display mode can be set to Day, Night, or AUTO mode.
  • Page 77 RIDE COMMAND DISPLAY (IF EQUIPPED) ICON BAR ICON DESCRIPTION FUNCTION Headset Displays icon if headset is connected Signal Strength Displays current cell signal strength Wireless Internet Displays current wireless internet signal Signal Strength (if strength (if equipped) equipped) Fuel Level Displays current fuel capacity percentage Vehicle Direction...
  • Page 78 1. Go to ridecommand.polaris.com/update. 2. Log into your account, or create a new account. 3. Using the Vehicle Identification Number (VIN), add your new Polaris vehicle to your Garage. 4. Locate and download the latest software to a USB flash drive (8+ GB).
  • Page 79 RIDE COMMAND DISPLAY (IF EQUIPPED) UPDATE MAPS To update the maps on your display, do the following: 1. Go to ridecommand.polaris.com/update and download the map update to a USB flash drive. 2. Insert USB flash drive into the USB port on your vehicle.
  • Page 80 RIDE COMMAND DISPLAY (IF EQUIPPED) SPEED LIMITING — RIDE COMMAND — ULTI- MATE MODELS ONLY The speed limiting function is only available on factory installed Ride Command vehicles. NOTICE • Speed limit set points are available from 30–60 MPH (48–96 KPH) in 5 MPH (8 KPH) increments.
  • Page 81 RIDE COMMAND DISPLAY (IF EQUIPPED) PIN ACTIVATED SECURITY SYSTEM (P.A.S.S.) (IF EQUIPPED) — RIDE COMMAND The optional PIN Activated Security System (P.A.S.S.) is to prevent unauthorized use. When enabled, the vehicle cannot be operated until a valid passcode has been entered using the Ride Command display screen. ENABLE P.A.S.S.
  • Page 82 Vehicle Health, Vehicle Locator and Issue Diagnostics along with a variety of features via the Polaris mobile app. You will need a cellular connection to view these features. To learn more about RIDE COMMAND+,...

  • Page 83: Operation

    OPERATION OPERATION VEHICLE BREAK-IN VEHICLE BREAK-IN PERIOD The break-in period for your new vehicle is the first 25 hours of operation, or the time it takes to use the first 2 full tanks of gasoline. No single action on your part is as important as a proper break-in period.
  • Page 84 OPERATION IMPORTANT Do not stop aggressively and do not slow to a complete stop during the burnishing process. After brake burnishing is complete, drive the vehicle to cool the brake pads and rotors. NOTICE The burnishing process may cause there to be brake dust on the wheels and calipers.
  • Page 85 OPERATION USING TOW/ HAUL MODE Tow/ Haul mode is the primary driving range for the RANGER. Whenever the vehicle is left unattended, always place the transmission in PARK. Always engage Tow/ Haul mode for any of the following conditions. • Payload greater than 500 lbs (226 kg) •...
  • Page 86 This fuel will provide the best engine performance (starting, run quality, fuel economy, and power) and durability. Octane Rating Polaris recommends a minimum of 87 Octane (R+M/2) rated gasoline. Using lower octane gasoline could result in engine damage. Ethanol Content Polaris recommends gasoline containing up to 10% ethanol (E10).
  • Page 87 OPERATION STOPPING THE ENGINE 1. Release the throttle pedal completely and brake to a complete stop. 2. Place the transmission in PARK. 3. Turn the key to the OFF position. 4. Slowly release the brake pedal and make sure the transmission is in PARK before exiting the vehicle.
  • Page 88 OPERATION WARNING Vehicle rollaway can cause serious injury or death. Even when stationary, the vehicle may move whenever the gear selector is not in the PARK (P) position or when the brakes are not applied. Always shift to PARK (P) when turning off the engine or leaving the vehicle.
  • Page 89 OPERATION...
  • Page 90 OPERATION ALL WHEEL DRIVE/REAR DIFFERENTIAL SYSTEM If your model is equipped with a lockable differential, you can choose to operate with an open differential or a closed differential. ENGAGING AWD All-Wheel Drive (AWD)/ Ultra Turf Differential Unlock (Turf Mode) Press the top of the switch to engage All Wheel Drive (AWD) or Ultra Turf.
  • Page 91 2. Push the All Wheel Drive (AWD) button. 3. Shift into Reverse and drive backwards for approx.10 ft (3.3m). 4. If the front gearcase remains locked after following these instructions, see your authorized POLARIS dealer or other qualified service person for service. LOCKING THE REAR DIFFERENTIAL Press the Differential Lock button to lock the differential and operate in 2WD.
  • Page 92 OPERATION UNLOCKING THE REAR DIFFERENTIAL (TURF MODE) When operating in TURF mode, the inside rear wheel will rotate independently from the outside wheel during turns. Operate in TURF mode only as needed to protect smooth, level surfaces from tire damage. DO NOT operate in TURF mode when climbing or descending hills, when sidehilling, or when operating on uneven, loose, or slippery terrain such as sand, gravel, ice, snow, obstacles, and water crossings.
  • Page 93 90 degrees and pull until you hear an audible click. NOTICE Do not tow a disabled POLARIS RANGER faster than 10 mph (16 km/h) To reconnect the transmission: 1. Ensure the vehicle is in PARK. 2. Turn the NEUTRAL Disconnect handle clockwise 90 degrees until it is back in it’s original position, then push handle till seated.
  • Page 94 OPERATION HAULING CARGO WARNING Overloading the vehicle or carrying or towing cargo improperly can alter vehicle handling and may cause loss of control or brake instability. Always follow these precautions when hauling cargo: Never exceed the stated load capacity for this vehicle. REDUCE SPEED AND ALLOW GREATER DISTANCES FOR BRAKING WHEN HAULING CARGO.
  • Page 95 OPERATION ADDITIONAL PAYLOAD INFORMATION PAYLOAD MAXIMUM SPEED 500–1500 lbs. (227–680 kg) 30 mph (48 kph) Over 1500 lbs. (680 kg) 10 mph (16 kph) Use Tow/Haul function when towing, hauling, or exceeding a payload of 500 lbs. (227 kg) NOTICE The cargo box carrying capacity is 1500 lb (680 kg).
  • Page 96 OPERATION TOWING LOADS WARNING Towing improperly can alter vehicle handling and may cause loss of control or brake instability. Always follow these precautions when towing: 1. Never load more than 350 lbs. (159 kg) tongue weight on the towing bracket. 2.
  • Page 97 OPERATION DUMPING THE CARGO BOX (NON-ELECTRIC MODELS ONLY) To dump the cargo box, do the following: 1. Select a level site to dump the cargo box. Do not attempt to dump or unload the vehicle while parked on an incline. 2.
  • Page 98 OPERATION 6. Press the raise button on the cargo box switch. WARNING Ensure the area between the cargo box and the vehicle frame is clear before lowering the cargo box. Serious injury may occur. 7. Press the lower button on the cargo box switch to lower the box back to it’s original position.

  • Page 99: Emission Control Systems

    EMISSION CONTROL SYSTEMS EMISSION CONTROL SYSTEMS NOISE EMISSION CONTROL SYSTEM Do not modify the engine, intake or exhaust components, as doing so may affect compliance with noise level requirements. OPERATION ON PUBLIC LANDS IN THE U.S.A. Your vehicle has a spark arrester that was tested and qualified to be in accordance with the USFS standard 5100-1D.

  • Page 101: Maintenance

    OVERVIEW Any qualified repair shop or person may maintain, replace or repair the emission control devices or systems on your vehicle. An authorized POLARIS dealer can perform any service that may be necessary for your vehicle. POLARIS also recommends POLARIS parts for emissions-related service, however equivalent parts can be used.
  • Page 102 MAINTENANCE POLARIS MAINTENANCE SCHEDULE The intervals shown are based on vehicles operated under normal conditions. Each interval is given in hours and miles (kilometers). Items should be serviced at whichever interval comes first. Continue to reference the following maintenance schedules at the given intervals as hours and miles (kilometers) increase on the vehicle.
  • Page 103 Adjust suspension where applicable. Wheel Bearings Inspect; replace as needed. Wiring Harness / Inspect for wear, routing, and retention; adjust; Connections clean as needed. * Have an authorized Polaris dealer or other qualified person perform these services.
  • Page 104 Transmission Oil Change the transmission and Filter* oil and filter. Every 24 months / Change fluid. Brake Fluid 2years Every 60 months / 5 Change fluid. Coolant years * Have an authorized Polaris dealer or other qualified person perform these services.
  • Page 105 MAINTENANCE LUBRICATION RECOMMENDATIONS Check and lubricate all components at the intervals outlined in the POLARIS Maintenance Schedule, or more often under severe use, such as wet or dusty conditions. Items not listed in the chart should be lubricated at the general lubrication interval.
  • Page 106 MAINTENANCE LUBRICATION — DRIVESHAFT AND SHIFTER There are 3 grease zerks located on the driveshafts , and one on the transmission shifter . Before greasing, make sure to clean each zerk to avoid dirt contamination.
  • Page 107 MAINTENANCE FRONT DRIVESHAFT To reach the front driveshaft grease zerk 1. Remove the 11 fasteners and driveshaft tunnel. Two additional fasteners are located under the middle seat, and one fastener in the front. 2. Spin the driveshaft till the grease zerk is exposed. 3.
  • Page 108 MAINTENANCE SHIFTER LINKAGE To reach the shifter grease zerk 1. Find the shifter grease zerk through the drivers side rear wheel well. 2. Clean the grease zerk. Add 2 squeezes of grease...
  • Page 109 POLARIS recommends the use of POLARIS PS-4 5W-50 4-Cycle Oil or a similar oil. Refer to the Specifications section for capacities. Oil may need to be changed more frequently if POLARIS PS-4 engine oil is not used. Follow the manufacturer's recommendations for ambient temperature operation.
  • Page 110 MAINTENANCE OIL CHECK The oil dipstick/ oil fill is located on the right side engine. Access the dipstick from under the box or through the passenger wheel well.
  • Page 111 MAINTENANCE To check the oil, do the following: 1. Position vehicle on a level surface and place the transmission in PARK. 2. Stop the engine and allow it to cool down before removing the dipstick. Remove the key from ignition. 3.
  • Page 112 MAINTENANCE ENGINE OIL AND FILTER REPLACEMENT Always change engine oil and filter at the intervals outlined in the POLARIS Maintenance Schedule. Always change the oil filter whenever changing the engine oil. The engine oil dipstick/ oil fill is located on the right side of the engine. Access the oil dipstick and oil fill by either tilting the cargo box or removing the passenger inner wheel well shield.
  • Page 113 MAINTENANCE 8. Using a clean dry cloth, clean the filter sealing surface on the engine crankcase. 9. Lubricate the O-ring on the new oil filter with a film of fresh engine oil. Check to make sure the O-ring is in good condition. Install it to specification. TORQUE Oil Filter Turn by hand until filter O-ring contacts sealing surface, then turn an...
  • Page 114 MAINTENANCE 20. Dispose of used oil and filter properly. 21. Reset the oil life monitor. See the Rider Information Center section.
  • Page 115 MAINTENANCE TRANSMISSION FLUID LEVEL CHECK LEVEL INSPECTION 1. In a well ventilated area, start the engine and allow the unit to idle for a minimum of ten seconds. 2. With the engine still running, shift the gear lever into each position (P-R-D) for a minimum of five seconds before changing gears.
  • Page 116 MAINTENANCE 10. A minimum of 0.2 liters of oil should flow out of the inspection plug. See table for next step based off amount fluid collected from step 9. FLUID AMOUNT COLLECTED ACTION Less than 0.2 liters Add approximately 0.5 liters of fluid to transmission and repeat steps 1–...
  • Page 117 MAINTENANCE GEARCASES GEARCASE SPECIFICATION CHART DRAIN PLUG/ LEVEL FILL PLUG GEARCASE LUBRICANT CAPACITY TORQUE CHECK PLUG TORQUE Demand Drive 10.1-11.8 oz. 8-10 ft. lbs. 11 ft. lbs. Demand Drive Unit (Front (300-350ml)* (11-13.6 Nm) (15 Nm) Fluid Gearcase) Angle Drive 20.3 oz.

  • Page 118: Specifications

    DEMAND DRIVE OIL CHECK Always check and change the demand drive fluid at the intervals outlined in the POLARIS Maintenance Schedule. Maintain the oil level even with the bottom thread of the fill plug hole. Refer to the Gearcase Specifications Chart for recommended lubricants, capacities and torque specifications.
  • Page 119 MAINTENANCE DEMAND DRIVE OIL CHANGE 1. Support the vehicle securely with a jackstand. 2. Remove the front tire on the passenger's side for ease of access (optional). 3. Remove the fill plug. 4. Place a drain pan under the drain plug on the bottom right-hand side.

  • Page 120: Polaris Products

    REAR GEARCASE Always check and change the rear gearcase oil at the intervals outlined in the POLARIS Maintenance Schedule beginning on page 100. Maintain the oil level even with the bottom thread of the fill plug hole. Refer to the Gearcase Specifications Chart for recommended lubricants, capacities and torque specifications.
  • Page 121 MAINTENANCE OIL CHANGE 1. Support the vehicle securely with a jackstand. 2. Remove the rear tire on the passenger side (optional). 3. Remove the fill plug. 4. Place a drain pan under the drain plug on the bottom right-hand side. 5.
  • Page 122 Refer to the Specifications section for the recommended spark plug type for your vehicle. Always torque spark plugs to specification. NOTICE Using non-recommended spark plugs can result in serious engine damage. Always use POLARIS-recommended spark plugs or their equivalent. SPARK PLUG GAP/TORQUE ELECTRODE GAP NEW OR USED PLUG TORQUE 0.9–1.0 mm...
  • Page 123 MAINTENANCE WET FOULED PLUG The wet fouled insulator tip is black. A damp oil film covers the firing end. There may be a carbon layer over the entire nose. Generally, the electrodes are not worn. General causes of fouling are excessive oil consumption, use of non-recommended oil, or poor fuel quality.
  • Page 124 RADIATOR AND COOLING FAN Always check and clean the screen and radiator fins at the intervals outlined in the POLARIS Maintenance Schedule. Do not obstruct or deflect air flow through the radiator by installing unauthorized accessories in front of the radiator or behind the cooling fan.
  • Page 125 If the reservoir bottle has run dry, the complete cooling system must also be inspected. 5. Reinstall the pressure cap. Use of a non-standard pressure cap will not allow the recovery system to function properly. Your authorized POLARIS dealer can provide the correct replacement part.
  • Page 126 RADIATOR/ COOLER/ CONDENSER CLEANING Always check and clean the screen and radiator/ oil cooler/ condenser fins at the intervals outlined in the POLARIS Maintenance Chart. Do not obstruct or deflect air flow through the radiators by installing unauthorized accessories in front of the radiators or behind the cooling fan.
  • Page 127 MAINTENANCE 5. Remove the four pushlock fasteners, and remove the radiator cleanout cover . If the cover has an antenna attached, set the cover on the side. NOTICE Do not pinch or kink the antenna cable.
  • Page 128 MAINTENANCE 6. Insert a thin air or water wand with a 90 degree flow capability between the radiator and transmission cooler . Blow air or water towards the rear of the vehicle to clean out the radiator. Blow air or water forwards to clean out the transmission cooler.
  • Page 129 AIR CONDITIONING WARNING Only licensed and certified professionals are allowed to check and maintain AC refrigerant levels. Your authorized POLARIS dealer or qualified professionals can assist. HVAC FRESH AIR INTAKE FILTER CLEANING The HVAC Fresh Air Intake filter is located below the hood.
  • Page 130 4. Inspect the condensate drain. The condensate drain must be clear of all debris to ensure proper system function. NOTICE If the condensate drain is not clear, remove debris from the airbox and flush with water until clear. If the drain does not clear, see your authorized POLARIS dealer.
  • Page 131 Take the vehicle in for service before starting the engine. Your authorized POLARIS dealer can provide this service. If it's impossible to take your RANGER to a authorized POLARIS dealer before starting it, follow the steps outlined below: 1.
  • Page 132 MAINTENANCE FILTER SYSTEMS AIR FILTER REPLACEMENT Inspect the air filter at the intervals outlined in the POLARIS Maintenance Schedule. In extremely dusty conditions, air filter replacement will be required more often. The Air Filter Service Indicator (if equipped) will give you a general condition of your air filter.
  • Page 133 MAINTENANCE 3. Remove the air filter element 4. Inspect the airbox for oil or water deposits. Wipe away any deposits with a clean shop towel. NOTICE If the filter has been soaked with fuel or oil it must be replaced. DO NOT attempt to clean the air filter.
  • Page 134 MAINTENANCE To reset the indicator, turn the top of the indicator back to green. NOTICE Always check your air filter at recommended service intervals.
  • Page 135 MAINTENANCE SPARK ARRESTER WARNING • Never operate the vehicle without the spark arrester. • Remove any combustible materials from the area. Failure to heed the following warnings while servicing the spark arrester could result in serious injury or death. • Never run the engine in an enclosed area. Exhaust contains poisonous carbon monoxide gas that can cause loss of consciousness or death in a very short time.
  • Page 136 MAINTENANCE BRAKES The front and rear brakes are power assisted hydraulic disc type brakes. The engine must be running to activate the power assist. Press down on the brake pedal to engage the brakes. BRAKE FLUID Inspect the brake system routinely. Inspect the level of the brake fluid before each operation.
  • Page 137 MAINTENANCE 3. If the fluid level is lower than the minimum (MIN) level line, remove the master cylinder cap and add brake fluid to the upper (MAX) line. 4. Apply the brake forcefully for a few seconds and check for fluid leakage around the fittings.
  • Page 138 MAINTENANCE BRAKE INSPECTION WARNING Do not apply WD-40®or any petroleum product to brake discs. These types of products are flammable and may also reduce the friction between the brake pad and caliper. WARNING Brake components get hot with prolonged use and can cause burns. Wear protective gloves when inspecting the brakes.
  • Page 139 MAINTENANCE STEERING WHEEL INSPECTION Check the steering wheel for specified freeplay and smooth operation at the intervals outlined in the POLARIS Maintenance Schedule section. 1. Position the vehicle on level ground. 2. Lightly turn the steering wheel left and right.
  • Page 140 MAINTENANCE CAM ADJUSTMENT Adjust the front and rear shock absorber springs by rotating the adjustment cam either clockwise or counter-clockwise to increase or decrease spring tension. NOTICE The vehicle must be raised to make this adjustment. Make sure there is not any vehicle weight on the shock when making adjustments.
  • Page 141 Improper tire inflation or the use of non-standard size or type of tires may adversely affect vehicle handling, which could result in vehicle damage or personal injury. Always maintain proper tire pressure. Always use POLARIS approved size and type of tires for this vehicle when replacing tires.
  • Page 142 MAINTENANCE 4. Elevate the side of the vehicle by placing a suitable stand under the frame. 5. Remove the wheel nuts. Remove the wheel. WHEEL INSTALLATION WARNING Improperly installed wheels can adversely affect tire wear and vehicle handling, which can result in serious injury or death. Always ensure that all nuts are torqued to specification.
  • Page 143 MAINTENANCE LED LIGHTS LIGHTS Poor lighting can result in reduced visibility when driving. Headlight and taillight lenses become dirty during normal operation. Clean lights frequently and replace failed (or failing) lights promptly. Do not operate this vehicle at night or in low light conditions until the headlight is replaced.
  • Page 144 MAINTENANCE HEADLIGHT BEAM ADJUSTMENT To adjust the headlight beam, do the following: 1. Ensure the tire pressure of all tires is at recommended levels. 2. Place the vehicle on a level surface with the headlight approximately 25 ft. (7.6 m) from a dark wall. 3.
  • Page 145 MAINTENANCE 6. If a headlight needs adjustment, locate the three adjustment screws at the back of each headlight (one on top, two on the bottom). NOTE The top headlight adjuster can be accessed from under the hood. The lower headlight adjustment screw can be accessed through the wheel well. 7.
  • Page 146 Spare fuses are provided in the glove box. If you suspect that a fuse or relay may not be working properly, your authorized POLARIS dealer can assist. To access the fuse boxes, do the following:...
  • Page 147 MAINTENANCE 1. Turn the quarter turn fastener counter clockwise to unlock the fuse box cover. Remove the cover. 2. Pull the two yellow fuse box retainer locks out towards the side of the vehicle. 3. Squeeze the two fuse box retainer locks, and remove the fuse box cover. There are two additional fuses located in the Battery Compartment in line with the positive battery cable–150A and 225A.
  • Page 148 MAINTENANCE FUSE SIZE FEATURE SUPPORTED Audio Amp Charge Engine Fan 2 Roof Pulse Right Windows Accy 7.5A Chassis 2 Left Windows Unswitched ECU Power PRT Bed HVAC Engine Fan 1 NORTHSTAR PREMIUM / CREW MODELS FUSE SIZE FEATURE SUPPORTED 7.5A Coil 1 7.5A Coil 2 and 3...
  • Page 149 MAINTENANCE FUSE SIZE FEATURE SUPPORTED Shift Lock 7.5A Accy Chassis 2 Left Windows Unswitched ECU Power PRT Bed HVAC Engine Fan 1...
  • Page 150 MAINTENANCE BATTERY WARNING Battery electrolyte is poisonous. It contains sulfuric acid. Serious burns can result from contact with skin, eyes or clothing. Antidote: External: Flush with water. Internal: Drink large quantities of water or milk. Follow with milk of magnesia, beaten egg, or vegetable oil.
  • Page 151 If you do not drive the vehicle for more than TWO WEEKS, Polaris recommends using a BatteryMINDer® 2012 AGM - 2 AMP charger (PN 2830438), which can be ordered through your authorized POLARIS dealer.
  • Page 152 MAINTENANCE STATE OF VOLTAGE (DC) ACTION CHARGE TIME* CHARGE 0%-25% 12.0 volts or less Needs charge At least 20 hours * Using AGM specific charger at standard amps specified on top of battery BATTERY REMOVAL WARNING Improperly connecting or disconnecting battery cables can result in an explosion and cause serious injury or death.
  • Page 153 MAINTENANCE 1. Remove the battery lid under the rear most passenger seat to access the battery. 2. Disconnect the black (-) battery cable first. Disconnect the red (+) battery cable last. 3. Remove the battery hold-down strap. 4. Lift the battery out of the vehicle. Be careful not to tip a flooded battery sideways, which could spill electrolyte.
  • Page 154 MAINTENANCE NOTICE If electrolyte spills, immediately wash it off with a solution of one tablespoon baking soda and one cup water to prevent damage to the vehicle. BATTERY INSTALLATION 1. Ensure that the battery is fully charged. 2. Place the battery in the battery holder. 3.
  • Page 155 Check battery voltage each month during storage and recharge as needed to maintain a full charge. Battery charge can be maintained by using a Polaris battery trickle charger or by charging about once a month to make up for normal self discharge. The...
  • Page 156 Certain products, including insect repellents and chemicals, will damage plastic surfaces. Do not allow these types of products to contact the vehicle. The best and safest way to clean your POLARIS vehicle is with a garden hose and a pail of mild soap and water.
  • Page 157 STABILIZE THE FUEL 1. Fill the fuel tank. 2. Add POLARIS Carbon Clean Fuel Treatment or POLARIS Fuel Stabilizer or equivalent fuel treatments or stabilizers. Follow the instructions on the container for the recommended amount. Carbon Clean removes water from fuel systems, stabilizes fuel and removes carbon deposits from pistons, rings, valves and exhaust systems.
  • Page 158 6. Reinstall the spark plug caps. 7. If POLARIS fuel system additive is not used, fuel tank, fuel lines, and injectors should be completely drained of gasoline.
  • Page 159 Be sure the storage area is well ventilated. Cover the vehicle with a genuine POLARIS cover or similar that allows for adequate airflow. Do not use plastic or coated material, as these materials do not allow enough ventilation to prevent condensation and may promote corrosion and oxidation.
  • Page 160 MAINTENANCE TRANSPORTING THE VEHICLE Follow these procedures when transporting the vehicle. 1. Apply the brakes. 2. Place the transmission in PARK. Stop the engine. 3. Slowly release the brake pedal and make sure the transmission is in PARK before exiting the vehicle. 4.
  • Page 161 MAINTENANCE Front Tie-Down Location Front tie-down points NOTICE D-Rings (if equipped) are an optional recovery location. Do not pull on the d-ring on an angle greater than 30 degrees from center. Rear Tie-Down Locations Rear tie-down points...
  • Page 163 SPECIFICATIONS SPECIFICATIONS RANGER XD 1500 PREMIUM DESCRIPTION SPECIFICATION Maximum Weight 2110 lb (957 kg) Capacity (includes weight of operator, passenger, cargo, accessories) Dry Weight* 2473 lb (1122 kg) GVW (Gross 4600 lbs. (2087 kg) Vehicle Weight) Fuel Capacity 13.6 gal (51.5 L) Engine Oil Capacity 4.25 qt (4 L) Coolant Capacity...
  • Page 164 SPECIFICATIONS DESCRIPTION SPECIFICATION Bore x Stroke (mm) 93 mm x 73.5 mm Alternator Output 140A @ 3000 RPM Compression Ratio 11:1 Starting System Electric Fuel System Electronic Fuel Injection Ignition Timing ECU Controlled 38° +/- 3° @ 3000 RPM Spark Plug/ Gap IMR7F / 0.9–1.0 mm Lubrication System Wet Sump...
  • Page 165 SPECIFICATIONS *Dry weight is also listed on the Certificate of Origin for your vehicle in the Shipping Weight field. The dry weight is estimated based on the manufactured weight of the vehicle minus any serviceable fluids and may also exclude the weight of factory installed accessories not essential to the vehicle’s basic operation as outlined in the ANSI®/ROHVA℠...
  • Page 166 SPECIFICATIONS RANGER XD 1500 NORTHSTAR PREMIUM/ ULTIMATE DESCRIPTION SPECIFICATION Maximum Weight 1705 lb (773 kg) Capacity (includes weight of operator, passenger, cargo, accessories) Dry Weight* 2800 lb (1270 kg) GVW (Gross 4600 lbs. (2087 kg) Vehicle Weight) Fuel Capacity 13.6 gal (51.5 L) Engine Oil Capacity 4.25 qt (4 L) Coolant Capacity...
  • Page 167 SPECIFICATIONS DESCRIPTION SPECIFICATION Alternator Output 140A @ 3000 RPM Compression Ratio 11:1 Starting System Electric Fuel System Electronic Fuel Injection Ignition Timing ECU Controlled 38° +/- 3° @ 3000 RPM Spark Plug/ Gap IMR7F / 0.9–1.0 mm Lubrication System Wet Sump Cooling Liquid Front Suspension...
  • Page 168 SPECIFICATIONS *Dry weight is also listed on the Certificate of Origin for your vehicle in the Shipping Weight field. The dry weight is estimated based on the manufactured weight of the vehicle minus any serviceable fluids and may also exclude the weight of factory installed accessories not essential to the vehicle’s basic operation as outlined in the ANSI®/ROHVA℠...
  • Page 169 SPECIFICATIONS RANGER CREW XD 1500 PREMIUM DESCRIPTION SPECIFICATION Maximum Weight 2150 lb (975 kg) Capacity (includes weight of operator, passenger, cargo, accessories) Dry Weight* 2905 lb (1318 kg) GVW (Gross 5035 lbs. (2284 kg) Vehicle Weight) Fuel Capacity 13.6 gal (51.5 L) Engine Oil Capacity 4.25 qt (4 L) Coolant Capacity...
  • Page 170 SPECIFICATIONS DESCRIPTION SPECIFICATION Compression Ratio 11:1 Starting System Electric Fuel System Electronic Fuel Injection Ignition Timing ECU Controlled 38° +/- 3° @ 3000 RPM Spark Plug/ Gap IMR7F / 0.9–1.0 mm Lubrication System Wet Sump Cooling Liquid Front Suspension Dual A-Arm 12 in (30.5 cm) Travel Rear Suspension Dual A-Arm, IRS 12 in (30.5 cm) Travel Ignition System...
  • Page 171 SPECIFICATIONS...
  • Page 172 SPECIFICATIONS RANGER CREW XD 1500 NORTHSTAR PREMI- UM/ ULTIMATE DESCRIPTION SPECIFICATION Maximum Weight 1665 lb (755 kg) Capacity (includes weight of operator, passenger, cargo, accessories) Dry Weight* 3323 lb (1507 kg) GVW (Gross 5035 lbs. (2284 kg) Vehicle Weight) Fuel Capacity 13.6 gal (51.5 L) Engine Oil Capacity 4.25 qt (4 L)
  • Page 173 SPECIFICATIONS DESCRIPTION SPECIFICATION Alternator Output 140A @ 3000 RPM Compression Ratio 11:1 Starting System Electric Fuel System Electronic Fuel Injection Ignition Timing ECU Controlled 38° +/- 3° @ 3000 RPM Spark Plug/ Gap IMR7F / 0.9–1.0 mm Lubrication System Wet Sump Cooling Liquid Front Suspension...
  • Page 174 SPECIFICATIONS *Dry weight is also listed on the Certificate of Origin for your vehicle in the Shipping Weight field. The dry weight is estimated based on the manufactured weight of the vehicle minus any serviceable fluids and may also exclude the weight of factory installed accessories not essential to the vehicle’s basic operation as outlined in the ANSI®/ROHVA℠...
  • Page 175 POLARIS PRODUCTS POLARIS PRODUCTS LUBRICANTS / SERVICE PRODUCTS SIZE (QUANTITY) PRODUCT PART NUMBER 12 fl oz (355 mL) aerosol 2870791 Fogging Oil 1 qt (0.95 L) 2871517 1 qt (0.95 L) 2876244 2 qt (1.90 L) PS-4 2877490 1 gal (3.8 L) 2876245 1 qt (0.95 L)
  • Page 176 POLARIS PRODUCTS SIZE (QUANTITY) PRODUCT PART NUMBER DOT 4 Brake Fluid — 2872189 Loctite® 565 Thread Sealant — 2871956 BatteryMINDer® 2012 AGM - 2 — 2830438 AMP Charger...
  • Page 177 Set gap to specs or replace plug heat range Old or non-recommended fuel Replace with fresh recommended fuel Incorrectly installed spark plug Your authorized POLARIS dealer can assist wires Mechanical failure Your authorized POLARIS dealer can assist Loose ignition connections...
  • Page 178 POSSIBLE CAUSE SOLUTION Fouled or defective spark plug Inspect, clean and/or replace spark plug Worn or defective spark plug Your authorized POLARIS dealer can assist wires Incorrect spark plug gap or Set gap to specs or replace plug heat range...
  • Page 179 POSSIBLE CAUSE SOLUTION Other mechanical failure Your authorized POLARIS dealer can assist Overheated engine Clean radiator screen and core, clean engine exterior, and check coolant level. Your dealer authorized POLARIS dealer can assist. Overfilled transmission fluid Check transmission fluid level. level...
  • Page 181 REGISTRATION At the time of sale, the Warranty Registration Form must be completed by your dealer and submitted to POLARIS within ten days of purchase. Upon receipt of this registration, POLARIS will record the registration for warranty. No verification of registration will be sent to the purchaser as the copy of the Warranty Registration Form will be your proof of warranty coverage.
  • Page 182 WARRANTY COVERAGE AND EXCLUSIONS LIMITATIONS OF WARRANTIES AND REMEDIES This POLARIS limited warranty excludes any failures that are not caused by a defect in material or workmanship. THIS WARRANTY DOES NOT COVER CLAIMS OF DEFECTIVE DESIGN. This warranty also does not cover acts of God, accidental damage, normal wear and tear, abuse or improper handling.
  • Page 183 MATERIALS, COMPONENTS, OR PRODUCTS. THE REMEDIES SET FORTH IN THIS WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY. Polaris SHALL HAVE NO LIABILITY TO ANY PERSON FOR INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIPTION, WHETHER ARISING OUT OF EXPRESS OR IMPLIED WARRANTY OR ANY OTHER CONTRACT, NEGLIGENCE, OR OTHER TORT OR OTHERWISE.
  • Page 184 IF YOU PURCHASE FROM A PRIVATE PARTY: If you purchase a POLARIS product from a private party, to be kept and used outside of the country in which the product was originally purchased, all warranty coverage will be denied. However, we encourage you to promptly register your product at your local authorized POLARIS dealer to receive safety information and notice regarding your product.
  • Page 185 IS SOLD OUTSIDE THE COUNTRY OF THE SELLING DEALER'S AUTHORIZED LOCATION. This policy does not apply to products that have received authorization for export from POLARIS. Dealers may not give authorization for export. You should consult an authorized dealer to determine this product's warranty or service coverage if you have any questions.
  • Page 186 POLARIS recommends that you retain all receipts covering maintenance on your off-road LSI engine, but POLARIS cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of required periodic maintenance.
  • Page 187 As the off-road LSI engine owner, you should however be aware that POLARIS may deny you warranty coverage under the federal regulations, if the failure was caused by the owner’s or operator’s improper maintenance or use, by accidents for which the manufacturer has no responsibility, or by acts of God.
  • Page 188 This limited warranty also does not cover physical damage, corrosion or defects caused by fire, explosions or other similar causes beyond the control of POLARIS. Owners are responsible for performing the scheduled maintenance identified in the owner's manual. POLARIS may...
  • Page 189 (2) Free from defects in materials and workmanship which cause the failure of a warranted part to be identical in all material respects to the part as described in the Polaris application for certification for a period of 3 years or 2,500 hours, whichever occurs first, and...
  • Page 190 (3) Free from defects in materials and workmanship which cause the failure of a high-cost warranted part to be identical in all material respects to the part as described in the Polaris application for certification, for a period of 5 years or 3,500 hours of operation, whichever occurs first.
  • Page 191 If any such part fails during the period of warranty coverage, it will be repaired or replaced by POLARIS at no charge to the owner at a warranty station. Any such part repaired or replaced under the warranty is warranted for the remaining warranty period.
  • Page 192 13, of the California Code of Regulations that are not exempted by the Air Resources Board may not be used. The use of any non-exempted add-on or modified parts will, at the discretion of POLARIS, be grounds for disallowing a warranty. POLARIS is not liable to warrant failures of warranted parts caused by the use of a non-exempted add-on or modified part.
  • Page 193 MAINTENANCE LOG MAINTENANCE LOG MAINTENANCE LOG Use the following chart to record periodic maintenance. DATE MILES (KM) TECHNICIAN SERVICE PERFORMED / OR HOURS COMMENTS...
  • Page 195 Crankcase Emission Control System ........97 Adding or Changing Coolant ..122 Air Conditioning....... 127 Air Filter / Air Box..... 156 Air Intake Maintenance Air Filter Replacement ... 130 Demand Change Oil Change ..117 All Wheel Drive/Rear Demand Drive Oil Check ....116 Differential System ....
  • Page 196 PIN Activated Security System (P.A. S.S.) (if equipped) Ride Command ...... 79 Labels ........32 Plugs, Spark......120 Air Filter Caution ....31 Polaris Products ...... 173 Tip Out Windshield Warning (if Power Steering ......53 equipped) ......33 Light Switch......42 Lights........141 Limited Warranty .....
  • Page 197 Prepare Yourself, Passengers, and Light Switch......42 Cargo for the Ride ....18 Mode Button......58 Safety Labels and Locations ..29 Polaris Tow/ Haul Mode ... 43 Safety Symbols ......4 Roof ........38 Seat and Storage Switches Compartments ......52 Drive Modes .......
  • Page 198 Update Maps ......77 Update Software ....... 76 USB Outlet....... 47 Vehicle Identification Numbers ..8 Vehicle Immersion ....129 Warning Symbols ......4 Washing the Vehicle....154 Washing Tips- NorthStar Models Only......155 Welcome Page ......3 Wet Fouled Plug...... 121 Wheel Installation ....
  • Page 200 For your nearest Polaris dealer, call 1-800-POLARIS (765-2747) or visit www.polaris.com Polaris Inc. 2100 Highway 55 Part No. 9941654 Rev 01 Medina, MN 55340 Printed in USA...

This manual is also suitable for:

Ranger crew xd 1500 2024Ranger xd 1500 premium 2024Ranger xd 1500 northstar premium 2024Ranger xd 1500 northstar ultimate 2024Ranger crew xd 1500 premium 2024Ranger crew xd 1500 northstar premium 2024 ... Show all

Table of Contents

Save PDF