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BMP Dynamicroll Frigo 1 Installation And User Manual

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INSTALLATION AND USER MANUAL
INDUSTRIAL HIGH SPEED DOOR
Model:
Dynamicroll® Frigo 1
BMP EUROPE Srl
Strada della Freisa, 1
14019 – Villanova d'Asti (AT) ITALY
(Translation from original)

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Summary of Contents for BMP Dynamicroll Frigo 1

  • Page 1 INSTALLATION AND USER MANUAL INDUSTRIAL HIGH SPEED DOOR Model: Dynamicroll® Frigo 1 BMP EUROPE Srl Strada della Freisa, 1 14019 – Villanova d’Asti (AT) ITALY (Translation from original)
  • Page 2 Rev. 6 BMP EUROPE Srl Installation and user manual – Dynamicroll® Frigo 1...
  • Page 3 Rev. 6 BMP EUROPE Srl INDEX INTRODUCTION TRAINING GENERAL SAFETY INSTRUCTION SAFETY SYMBOLS TERMS AND DEFINITIONS MOVING LABELS TECHNICAL SPECIFICATIONS CE Marking and position Type Weight Main Components Safety devices and guards INTENDED USES AND USAGES LIMITS INSTALLATION General safety instruction...
  • Page 4 BMP EUROPE Srl INTRODUCTION This guide was written and printed out from “BMP EUROPE Srl” and even partial reproduction is forbidden. The original is filed at “BMP EUROPE Srl”. Manufacture can change contents without any notice. This guide is an integral part of the machine and must be stored with care and made available to the user.

  • Page 5: Technical Specifications

    Rev. 6 BMP EUROPE Srl MOVING The machine must be moved considering the weight and the possible movements that it could have during the movement. Use proper lifting and transporting devices for equipment. Check the position of the forks according to the center of gravity of the machine.
  • Page 6 Rev. 6 BMP EUROPE Srl Type Side left motor Side right motor 230 V – BMP1 V03 400 V – BMP2_V04/05/06 230 V AC 1 PH 400 V AC / 230 V AC 3 PH 50/60 Hz 50/60 Hz 10 A – 16 A...

  • Page 7: Motor Unit

    Rev. 6 BMP EUROPE Srl MOTOR UNIT Side motor A1* Motor cover A2 Encoder A3 Gearbox A4 Motor microswitch A5 Motor A6 Omega plate (*) – Optional component TOP HEADING Top heading back Disck plate Top heading cover Motor shaft...

  • Page 8: Installation

    Rev. 6 BMP EUROPE Srl CONTROL PANEL Metallic control box Front of control panel A = 300 mm 1 - Display B = 490 mm 2 - Lock C = 135 mm 3 – EMERGENCY STOP button PVC control box 4 –...
  • Page 9 Rev. 6 BMP EUROPE Srl Installation mode Before proceeding with the installation operations, it is necessary to check the dimensions of the compartment with respect to the dimensions of the door. Check for any protrusions. Out of the door way installation...
  • Page 10 Rev. 6 BMP EUROPE Srl Make sure that the support surface is planar; check the geometry of the columns and the horizontality of the top heading and proceed with the fixing as described below. (B=C ± 5mm) Complete the fixing with the brackets provided (detail D) and with any additional anchors where necessary.
  • Page 11 Rev. 6 BMP EUROPE Srl Curtain tension Check the correct tensioning of the curtain, and correct if necessary, by acting on the two lateral guides, then fix the columns definitively. If the curtain does not slide or slide with difficulty, adjusting the compression of the springs decreases the tension of the curtain, as previously described.
  • Page 12 Rev. 6 BMP EUROPE Srl Control panel components 1 – Control board 2 – Clamps 3 – Power supply / door lock 4 – Fuse group (present only on model AIR or with heating cables) Metallic control panel clamps Not present on PVC panel A –...
  • Page 13 Rev. 6 BMP EUROPE Srl Electrical connections [ENCODER + PHOTOCELLS (SPIDER CABLE)] C Control panel M Three-phase motor Signals distributor connection Spider Electro-brake Encoder Curtain top sensor R Infrared photocell receiver Infrared photocell transmitter H Wireless safety edge transmitter Wiring...
  • Page 14 Rev. 6 BMP EUROPE Srl Electrical connections [ENCODER + SAFETY LIGHT CURTAIN] Devices list Control panel Encoder Three-phase motor Safety light curtain receiver Electro-brake Safety light curtain transmitter Wiring Sections Motor and brake supply cable 4G x 1,5 mm + 2 x 0,5 mm...
  • Page 15 Rev. 6 BMP EUROPE Srl Electrical connections [DEVICES WITHOUT SPIDER CABLE] INFRARED PHOTOCELLS The pair of photocells must be mounted as shown in the drawing, so that when the curtain is closed the photocell is engaged. Visualization through LD7. CURTAIN TOP SENSOR The curtain top sensor detects that the curtain has not slipped during closing.
  • Page 16 Rev. 6 BMP EUROPE Srl Electrical connections [ACCESSORIES] Opening laser TOF/SPOT Microwave radar_1 Radar a microonde _2 Traffic light Traffic light Green: closed door Green: open door LED Traffic light Red: open door Red: closed door “Open” green button “Open” black button Retaining “stop”...
  • Page 17 Rev. 6 BMP EUROPE Srl EXTRA RUN SENSOR Installation Extra run sensor must be installated about 100 mm above H curtain opening. Wiring Cable Description Brown +12 V supply Blue 0 V supply Black Clamp 19 During door operation, LED 3 is always on. When the curtain exceed clear opening LED 3 goes off and sensor stops the door.

  • Page 18: Control Board

    Rev. 6 BMP EUROPE Srl 11. CONTROL BOARD Part indicated with number 2 is common to all types of control board, part 1 changes according NOTICE to the control board installed MOTOR CONNECTIONS BMP1 – V03 –SW (230 V) BMP2_V04/05/06 –SW (400 V)
  • Page 19 Rev. 6 BMP EUROPE Srl Electrical power connection - Dip Switch SW1 function and LED meaning BMP2_V04/05/06 For command type see pag. 26 (OPERATING MODES) Installation and user manual – Dynamicroll® Frigo 1...
  • Page 20 Rev. 6 BMP EUROPE Srl Clamp Description Signalling LED +12 V DC (+) (COM) 1° automatic fuse in case of extra consumption or short circuit 0V DC (-) LAMP_RGB serial communication Contact close at door close, adjustable by programmer. 4 - 5...
  • Page 21 Rev. 6 BMP EUROPE Srl Manual Jog and display Push P1 o P3 button to activate Jog Button Action Description Jog Open Opening command. Dead Man used in the installation phase for door positioning / Command Internal menù scrolling. Keeping the key pressed for 5sec, you enter learning mode (see teaching Teaching procedures) / Selection of the internal menù...
  • Page 22 Rev. 6 BMP EUROPE Srl Display functions with Stop pressed Once STOP has been pressed, the main parameters can be adjusted using the buttons on the card. With STOP pressed, after the cycles count, press P2 for at least 3 sec, the letters will appear on the display as in the table below.
  • Page 23 Rev. 6 BMP EUROPE Srl Setting (open/close position and dwell time setting) Action Display 1 Setting closed door position 1.a Drive the curtain in closed door by P3 Check that the zip is 30 mm from the ground (vedi figura) 1.b Push P2 for 5 seconds until LD1 flashes quickly...
  • Page 24 Rev. 6 BMP EUROPE Srl 2 - Memorize open door position and dwell time Pedestrian opening setting Action Status Connect the pedestrian command between the clamps 13-12 Drive the door in closed door position by P3 Open the door by P1 up to the needed pedestrian passage position...
  • Page 25 Rev. 6 BMP EUROPE Srl Interlock (needs programmer not provided with the door) Interlock system control the locking of two or more doors, so that if one door is open or opening, the remaining doors cannot be opened. You can choose to use automatic or manual mode, and you can connect interlock by wires or wireless using Wi-Fi Interlock with LCD programmer.
  • Page 26 Rev. 6 BMP EUROPE Srl 12. OPERATING MODES AND ADVANCED SETTINGS AUTOMATIC CLOSURE When the START button is pressed, the door carries out the following cycle OPENING  DWELL TIME (adjustable)  CLOSING If the door is closing, pressing START to reopen the door...
  • Page 27 Rev. 6 BMP EUROPE Srl 13. ALARMS Screen 1 Screen 2 Screen 3 Alarm code is made up of 6 digits, 2 digits forr screen. For the complete reading it is necessary to add the numbers of the 3 screens. In the example shown, the alarm code is "AL 00 01 - Short circuit on board". The first "AL"...
  • Page 28 Rev. 6 BMP EUROPE Srl List valid from version SW ref. 2.22.1705 Installation and user manual – Dynamicroll® Frigo 1...

  • Page 29: Manual Operation

    Rev. 6 BMP EUROPE Srl 14. MANUAL OPERATION Manual operation To operate the curtain in case of power failure or breakdown:  Switch the GS to disconnect the main supply.  Insert the rod coupling in the lower side of the motor, thereby actuating the micro switch that prevents electrical operation of the door.

  • Page 30: Product Disposal And Recycling

    Rev. 6 BMP EUROPE Srl 17. PRODUCT DISPOSAL AND RECYCLING The European Parliament Directive 2002/96/EC, also referred to as the “WEEE Directive”, places an obligation on EU-based manufacturers, distributors, retailers and importers of electrical and electronic equipment to integrate the instructions of use of such equipment with information concerning its disposal, re-use, recycling and/or further treatment.
  • Page 31 Rev. 6 BMP EUROPE Srl 20. FACSIMILE CE DECLARATION OF CONFORMITY Installation and user manual – Dynamicroll® Frigo 1...
  • Page 32 Rev. 6 BMP EUROPE Srl ANNEX A – UPS_BMP_400V USER AND INSTALLATION MANUAL Auxiliary board Auxiliary board that allows the automation to be opened in the event of a power line failure. BEFORE CONNECTING THE BOARD OR WORKING ON THE EQUIPMENT, DISCONNECT CAUTION THE LINE VOLTAGE AND DISCONNECT THE BATTERIES.
  • Page 33 Rev. 6 BMP EUROPE Srl Connection diagram Installation and user manual – Dynamicroll® Frigo 1...
  • Page 34 Rev. 6 BMP EUROPE Srl Working cycle Display Installation and user manual – Dynamicroll® Frigo 1...
  • Page 35 Rev. 6 BMP EUROPE Srl ANNEX B – VISUAL CHECKS AND TESTS (Photocopy this check list and attach it to the maintenance register for each maintenance) TECHNICAL DOCUMENTATION NOTE Verification presence of the use and maintenance manual Verification presence of the CE marking with the door...
  • Page 36 Rev. 6 BMP EUROPE Srl ANNEX C – MAINTENANCE BOOK N° cycles Date Executing company Stamp and signature Type of intervention Ordinary maintenance (attach visual checks and tests sheet) Repair Extraordinary maintenance Other / Modifications* *In case of substantial modification must be create a new technical file Intervention description N°...
  • Page 37 Rev. 6 BMP EUROPE Srl N° cycles/ Date Executing company Stamp and signature Type of intervention Ordinary maintenance (attach visual checks and tests sheet) Repair Extraordinary maintenance Other / Modifications* *In case of substantial modification must be create a new technical file Intervention description N°...
  • Page 38 Rev. 6 BMP EUROPE Srl N° cycles Date Executing company Stamp and signature Type of intervention Ordinary maintenance (attach visual checks and tests sheet) Repair Extraordinary maintenance Other / Modifications* *In case of substantial modification must be create a new technical file Intervention description N°...
  • Page 39 Rev. 6 BMP EUROPE Srl N° cycles Date Executing company Stamp and signature Type of intervention Ordinary maintenance (attach visual checks and tests sheet) Repair Extraordinary maintenance Other / Modifications* *In case of substantial modification must be create a new technical file Intervention description N°...
  • Page 40 Rev. 6 BMP EUROPE Srl N° cycles Date Executing company Stamp and signature Type of intervention Ordinary maintenance (attach visual checks and tests sheet) Repair Extraordinary maintenance Other / Modifications* *In case of substantial modification must be create a new technical file Intervention description N°...
  • Page 41 Rev. 6 BMP EUROPE Srl N° cycles Date Executing company Stamp and signature Type of intervention Ordinary maintenance (attach visual checks and tests sheet) Repair Extraordinary maintenance Other / Modifications* *In case of substantial modification must be create a new technical file Intervention description N°...
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