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Additel ADT773 User Manual

Pressure controller
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773/783/793
Pressure Controller

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Summary of Contents for Additel ADT773

  • Page 1 773/783/793 Pressure Controller...
  • Page 3 773/783/793Pressure Controller -------User Manual [Version number: 2403V01] Additel Corporation...
  • Page 4 This user manual provides operating and safety instructions for Additel 773/783/793 Pressure Controllers. To ensure correct operation and safety, please follow the instructions in this manual. Additel Corporation reserves the right to change the contents and other information contained in this manual without notice.

  • Page 5: Table Of Contents

    Content SAFETY INSTRUCTIONS ............................1 1.INTRODUCTION ..............................3 .....................................3 1.1 O VERVIEW ................................4 1.2 M ODELS PECIFICATION 1.3 T ................................5 ECHNICAL PECIFICATIONS 2.FIRST TIME USE ..............................12 2.1 C ................................12 ONTROLLER ILLUSTRATION 2.1.1 Front panel ..................................12 2.1.2 Inside Cabin Introduction ..............................13 2.1.3 Back Panel Ports Description ............................15 2.2 F ....................................18...
  • Page 6 3.3.3 Pressure measurement ..............................31 3.3.4 Pressure unit ..................................32 4.SYSTEM SETTINGS ...............................32 ..................................33 4.1 C ONTROL SETTINGS 4.2 M ..................................39 EASURE SETTINGS 4.3 P ....................................39 ERSONAL 4.3.1 Date time ....................................39 4.3.2 Display ....................................40 4.3.3 Sound ....................................40 4.3.4 Language ....................................41 4.3.5 System unit ..................................41 4.4 S .....................................41 ERVICES...
  • Page 7 4.6.1 Externally driven valves interface ............................50 4.6.2 DO alarm output interface ..............................51 4.6.3 Pressure switch testing interface.............................51 4.6.4 Manual output ..................................51 4.7 M ....................................51 AINTENANCE 4.7.1 Maintenance and fluid change (for ADT793) .........................51 4.7.2 Piston maintenance (for ADT793) ...........................52 4.7.3 System pressure relief ..............................52 4.7.4 Accumulator maintenance (for ADT793) ........................53 4.7.5 Assisted aspiration (for ADT793) .............................53 4.7.6 Front cabin door settings ..............................54...
  • Page 8 BSOLUTE RESSURE RROR ALCULATOR 6.SYSTEM DIAGNOSTICS ............................64 6.1 ADT773/783 ....................................64 6.2 ADT793 ......................................66 Figure Content Figure 1 Basic structure of the front panel ........................12 Figure 2 Additel773/783/793pneumatic version interface Figure ..................15 Figure 3 Additel773/783/793hydraulic version interface Figure ..................16 Figure 4 Schematic diagram of liquid storage tank operation ..................

  • Page 9: Safety Instructions

     Establish and follow safety procedures, operators must have relevant professional knowledge;  Use the controller only when it is in good working condition;  The controller should only be purchased and repaired at Additel or authorized distributors;  The controller must be groundedto the AC power supply’s safety ground.
  • Page 10  Tubing, valves and other equipment connected to the controller must be able to withstand the maximum pressure that will be exerted and allow for adequate safety redundancy;  Do not use in dusty, steam, or corrosive gas environments.  Do not use in explosive hazardous environments; ...

  • Page 11: Introduction

    Introduction 1.1 Overview Additel’s773/783/793 pressure controllers highly integrate the latest control/measurement technology, modular design concepts, and easy-to-use/maintenance design ideas, providing a wide range from-14.35 psi to 15,000 psi. Among them, Additel773 is a low pressure model (-380 inH2O ~ 400 inH2O), Additel783-D (-14.35 psi ~ 35 psi), Additel783-1K(-14.35 psi ~ 1,000 psi), and Additel783-3.5K (-14.35 psi ~ 3,600 psi) are pneumatic models, Additel793 is...

  • Page 12: Models Specification

    Due to the different pressure ranges of the controllers, it is sometimes very troublesome to provide an airsource that might be too large or too small.The Additel773 and Additel 793 have built-in pump sources, which create pressure quickly and reliably. Users do not need an external air source. For the Additel783to achieve the fastest pressure control speed, a large flow of external air source is required,the user can configure the air source according to the conventional air source.

  • Page 13: Technical Specifications

    Low differential Differential Pressure type Gauge Gauge Gauge pressure pressure Liquid Pressure media (water or oil) √ √ Built-in pump √ √ √ External air source Internal pressure control module Barometric pressure module(Optional) External pressure √ control module Absolute pressure √...
  • Page 14 Power supply: AC100 ～ 240V, 50/60Hz Power Fuse: T3.15A 250Vac Requirements Maximum power consumption: 150W Chassis size: 17.32 × 5.23 × 14.96 in (440(W) × 133(H) × 380(D) mm) Rack mount dimensions: 3U-19” rack, Horizontal Direction Size / Weight Weight:Additel773: 17.6 kg / Additel783: 16.9 kg / Additel793: 20.7 kg Pressure module weight: 0.5 kg Operating ambient temperature: 10 ℃～...
  • Page 15 Opening the cabin door will automatically release the pressure for safe removal of modules. Inside of cabin: Internal pressure For ADT773/783, 3 bays, from left to right including a high-pressure module bay, a low-pressure module bay, control module port and a barometric pressure module bay.
  • Page 16 End of Life approximately 10 years and should be replaced at the first sign of wear or damage. 2. Pressure control specifications Table 3 Pressure control specifications Pressure control specifications Model ADT773 ADT783-D ADT783-1K ADT783-3.6K ADT793 (-14.35 ～ 35) psi (-14.35 ～...
  • Page 17 Minimum range of (-1~1) inH2O -(10~10) inH20 (-10~10) psi (-15~150) psi (-15~3,000) psi internal module (-2.5~2.5) mbar (-25~25) mbar (-0.7~0.7) bar (-1~10) bar (-1~200) Bar Minimum range of (-15~1,000) psi external module (-1~70) Bar Maximum high and 20:1 low range ratio Range switching fixed, automatic fixed, automatic...
  • Page 18 <0.003%FS <0.003%FS <0.003%FS <0.005%FS Control stability <0.003%FS Typical 0.001%FS Typical 0.001%FS Typical 0.001%FS Typical 0.003%FS Lasting stable time >5min >5min >5min >5min >5min Connect to CPS √ √ √ √ √ anti-pollution device Pressure port 6 mm Festo 6 mm Festo 1/4BSP M 1/4BSP M 1/4BSP M...
  • Page 19 [4] In order to achieve the best control effect, the source pressure should be adjusted to about 110% of the maximum range of the internal pressure control module or 1bar, whichever is greater; [5] The air pressure is tested under an external load volume 50 ml, 20% step, and the time to reach 0.005%FS stability. The hydraulic pressure is tested under an external load volume 10ml and 20% step, and the time to reach 0.005%FS stability;...

  • Page 20: First Time Use

    First time use 2.1 Controller illustration 2.1.1 Front panel Figure 1 Basic structure of front panel Table 4 Front panel structure description Description Power button Touchscreen Front cabin door (open to see the pressure control modules, atmospheric...

  • Page 21: Inside Cabin Introduction

    The pressure controlling modules (ADT151) are installed in the cabin, the upper edge of the cabin is simple to open. As the door opens, the controller will automatically release pressure, providing the safe removal and installation of the ADT151 modules. 1. Pneumatic controllers cabin inside: Figure 2 ADT773/783 cabin inside...
  • Page 22 2. Hydraulic controller cabin inside: Figure 3 Adt793 cabin inside...

  • Page 23: Back Panel Ports Description

    2.1.3 Back Panel Ports Description Figure 4 Additel773/783back panel...
  • Page 24 Figure 5 Additel793back panel Table 5 Additel773/783/793ports description Additel773/783 Additel793 Positive pressure source port, inside is1/8BSP F Pressure reference level mark Differential pressure reference port, inside is 1/8BSP F Barometric measuring port, inside is 1/8BSP F External reservoir inlet port, φ6 hose connected to the clean Pressure output /measureport, inside is 1/8BSP F...
  • Page 25 External reservoir outlet port , φ6 hose connected to the dirty Vacuum source supplyport, inside is 1/8BSP F, ADT773 is blocked liquid tank Vent port, inside is 1/8BSP F Pressure output /measurement port, G1/4 M Barometric measuring port, inside is 1/8BSP F...

  • Page 26: First Time Use

    2.2.3 Output pressure 1. ADT773/783 Set a pressure within the range as the target value in the main display, and the controller will control and output this pressure according to the target value.
  • Page 27 this pressure according to the target value. Figure 6 Liquid reservoir operation diagram...

  • Page 28: Display And Operations

    Display and operations 3.1 Main interface brief introduction The main interface consists of the top status bar and the pressure display area, as shown in Figure 7. Figure 7 Main interface...
  • Page 29 Table 6 Introduction to the display area of the main interface Instructions Display area Click to switch the pressure control range Pressure control range Click to set the setpoint Setpoint WIFI, Bluetooth, U-flash, external modules, etc. Click here to view detailed status Status Bar information Various settings of the device, including Control Settings, Measure Settings, Service,...

  • Page 30: Main Interface Detailed Introduction

    1. Pressure control range (1) The current pressure control range can be switched by clicking it, gas and liquid controllers have different controlling module versions, that makes different displays. ADT773/783: indicates the High pressure internal module, indicates the Low pressure internal module.
  • Page 31  USB: icon indicates that a USB device is plugged in;  Bluetooth: icon indicates that the Bluetooth is turned on;  Message notification: icon will be highlighted in redwhen there is an abnormal message notification, users can click details information further to view the specific warning information; ...
  • Page 32  Slew Rate: icon indicates the pressure control speed limitation is active;  Vent Rate Limit: icon indicates the vent rate limitation is active (for ADT773/783 only);  Height difference correction: icon indicatesthat the height difference correction is enabled;  Filter: icon indicatesreading filtering is enabled;...
  • Page 33 (1) Statistics: Min (minimum value), Max (maximum value), Avg (average value), PP (peak-to-peak value), Rate (actual rate); (2) Live Data:  ADT773/783: Supply (positive pressure source module), Vacuum (negative pressure source module), H (internal high-pressure module), L (internal low-pressuremodule), Switch (mechanical switch), Baro (Barometric pressure), Ext (external module);...
  • Page 34  The controller’s readingcannot exceed the vent pressure when try to zero(ADT793 vent pressure:1bar, ADT793W vent pressure:5bar; ADT783 vent pressure: can be set and viewed in the control settings)  When the controller’s reading is higher than the vent pressure value, and try to zero it, it will prompt to reduce the pressure before performing the zeroing operation;...

  • Page 35: Pressure Control

    3.3.1 Pressure control module ranges switching 1. ADT773/783 pressure ranges switching Select internal high pressure module or low pressure module as pressure control module. For ranges selection, users can selectauto range or manualy select ranges Figure 8 ADT773/783 Pressure Ranges Switching...
  • Page 36 2. ADT793pressure ranges switching (1) ADT793 can use the internal pressure moudle or external pressure module as the pressure controlling module. (2) For ranges selection, users can select auto range or manualy select ranges. Figure 9 ADT793 Pressure Ranges Switching...

  • Page 37: Pressure Output

    3.3.2 Pressure output Make connections (1) When use internal pressure module as controlling module. (ADT793: , ADT773/783: ), the tubing connections are shown in below figure. 1) ADT773/783 Tubing connections Figure 10 ADT773/783 Typical Tube Connections with manifold and CPS...
  • Page 38 2) ADT793 Tubing Connections Figure 11 ADT793 Typical Tubing Connections with manifold and CPS Input Setpoint  Click the screen set point or pressure value display area and enter the setpoint;  Or click to step upward or downward buttons to adjust the setpoint; ...

  • Page 39: Pressure Measurement

    3.3.3 Pressure measurement 1. Switch to measure mode and select the required module and range; 2. Connect the external pressure controller to the output port of Additel controller; 3. External pressurization  The external pressure controller must use the same media with Additel controller;...

  • Page 40: Pressure Unit

    3.3.4 Pressure unit 1. Units switching: Click the pressure unit area in the main display to enter the pressure unit selection interface. Click the required unit to complete the pressure unit switching. 2. Unswitchable unit: In the unit selection interface, if any units are grayed out that means they cannot be selected, because the units cannot fully display all digits in the full range.

  • Page 41: Control Settings

    Figure 12 System settings 4.1 Control settings 1. Range mode Set the switching mode of the pressure control ranges. (1) Manual: Need to manually switch pressure control range, the default is manual mode; Auto: The range will be automatically switched according to the current pressure value. 2.
  • Page 42 (0.001~1)%FS for ADT773/783, (0.005 ～ 1)%FS for ADT793, and the stability time can be set from 1s to 60s. 4. Stable control Can only be set when the control mode is custom mode, the stable judgement conditions can be set.
  • Page 43 This feature is visible and settable only when the control mode is custom mode, you can choose to enable or disable it: (1) When set to disable, the slew rate defaults to the maximum value ; (2) When set to enable, the slew rate can be set. 6.
  • Page 44 (2) The upper and lower limits of the set point limits can be set when enable it, and the pressure control target value will be limited by thelimits; (3) It will not allow to set this set point if the target value exceeds the Setpoint limit. 9.
  • Page 45 2) Vent rate Only for the ADT773/783, the maximum pressure reducing rate from the current pressure value to the venting pressure when the current pressure is higher than venting pressure.
  • Page 46 It’s valid when the Vent Stable Convert Measure feature is enabled, set the time to switch to measurement mode after venting stable, the time range can be set (1 ～ 180)s. 3) Manual step Mode, same with ADT773/783 4) Default Barometric Value, same with ADT773/783...

  • Page 47: Measure Settings

    4.2 Measure settings The pressure module that needs to be set can be selected on the left side of the displayand set the module parameters on the right side. The measurement parameters of the module include: 1. Unit Switch pressure units for the selected module. 2.

  • Page 48: Display

    Year - Month - Day / Month - Day - Year / Date Format Date format settings Day - Month - Year 24-hour clock On/Off Whether to use 24- hour clock display or not Delimiter . - / Date separator settings Depending on the location of the device, Time zone Select suitable time zones...

  • Page 49: Language

    Switch On/Off prompt tone ON / OFF Switch on/off tone setting 4.3.4 Language The controller provides multiple languages. Users can select the desired language through this menu, and the selection will take effect immediately. 4.3.5 System unit 1. Pressure units This feature can be selectively added to the system pressure units among all pressure units, and the display order of the pressure units can be adjusted, and the pressure units can also be customized.

  • Page 50: System Calibration

    4.4.1 System calibration Input password to enter system calibration. The factory default password is: 123456 . 1. Pressure module calibration (1) Tubing connection  The internal pressure module can be calibrated in either internal pressurization or external pressurization mode;  When selecting internal pressurization mode, please connect the controller pressure output port to a reference pressure device;...
  • Page 51  Calibration point: It can be changed. Please ensure the entered calibration point is within the range of the internal pressure module, and ensure that the current set point is smaller than the subsequentset point. 4) Start calibration A. Click theNext button to execute calibration;...
  • Page 52 (2) Preparation before execution  For ADT773/783: Before execution, the supply pressure of the "Supply" port needs to be adjusted to the appropriate pressure range.  For ADT793: Make sure the output port is blocked when executing.
  • Page 53 After entering the application, click Restore Factory to restore the auto tune related data to the factory default. Note: It is only necessary to perform auto tune when the pressure control capability decreases. Invalid auto tune will affect the control effect. Please use this function with caution. 5.

  • Page 54: Advanced Configuration

    6. Calibration Record (1) The relevant information of each calibration operation is recorded, including calibration items, calibration time, and detailed calibration data; (2) The pressure module, liquid source module, autotune, etc. will be recorded separately, allowing users to search and browse based on calibration items and calibration time. 7.

  • Page 55: Restore Factory

    3. Remote Assistance The remote assistance function can be enabled or disabled after entering. Need to access the network for this application. 4.4.3 Restore Factory 1. You need to enter a password to use factory reset. The factory default password is: 123456 . Data cannot be recovered after factory restore, so please use it with caution.

  • Page 56: Ethernet

    4.5.2 Ethernet The controller communicates with the computer through a network cable. The communication parameters can be set and click the button to save and apply the settings. Table 10 Ethernet address acquisition method selection Items Valid values Description Select the device address acquisition methods;...

  • Page 57: Wlan

    Data bits 7, 8 Data bits parameter settings in communication Stop bit 1, 2 Stop bits Parameter settings in communication Check Digit No parity, odd parity, even parity Verification method selection in communication 4.5.4 WLAN An external WIFI module is required to use this function. The controller communicates with the computer through the wireless network.

  • Page 58: Extension Interface

    2. When selecting manual mode in the advanced options, the following table needs to be filled in manually: Table 13 Manual mode in wireless communication advanced options Items Valid values Description IP address 0.0.0.0 ~ 255.255.255.255 Set the controller host IP address subnet mask 0.0.0.0 ~ 255.255.255.255 Set the controller host subnet mask...

  • Page 59: Do Alarm Output Interface

    4.6.2 DO alarm output interface As an alarm output interface, DO hastwo output modes: manual output and status output. 1. Manual output: manual control of opening and closing status 2. Status output: when configured as status output, activation status and system status need to be configured ...

  • Page 60: Piston Maintenance (For Adt793)

    MAX line, extra liquid will be drained out from the vent hole during the pressure control process;  It is recommended to change the oil medium every six months. 4.7.2 Piston maintenance (for ADT793) 1. Function introduction The piston maintenance function can be used as the first step troubleshooting method when there is a problem with the piston.

  • Page 61: Accumulator Maintenance (For Adt793)

    4.7.4 Accumulator maintenance (for ADT793) 1. Function introduction When the accumulator pressure is too low, the accumulator needs to be replaced in time to ensure normal operation and extend the service life of the controller; when low pressure is detected for accumulator, an alarm will be prompted.

  • Page 62: Front Cabin Door Settings

     During the entire execution process, the whole execution process can be viewed through the progress bar;  You can click the stop button to stop the execution process, you can click the return button to exit the application and go back to previous display. 4.7.6 Front cabin door settings 1.

  • Page 63: Productinformation

    Enter the password "1 23456 " to enter the advanced diagnosedisplay. The diagnostic tools of the ADT773/783 and ADT793 are different. (1) For ADT793  Hydraulic circuit operation diagram: displays the current hydraulic information status, including valve status, pressure value of each sensor, pump operating status, etc., and can perform pressure control operations.

  • Page 64: Application

    Application 5.1 Pressure unit conversion Figure 13 Pressure unit conversion 1. It has 10 groups of units for unit conversion. 2. Click the pressure value on the left side of a group (this group will be used as the basis for pressure unit...

  • Page 65: Pressure Leak Test

    conversion), and set its pressure value, the other 9 pressure units will make the unit conversation to display the corresponding values. 3. Click on the right side of each group to set the pressure unit of the group; if the set unit is the selected group, the values of other groups will be re-converted based on the selected group;...
  • Page 66 Select the required pressure unit. Units The default is the pressure unit of the last test. After the pressure stabilizes, the waiting time before starting the leak test Waiting time timing, the range is 0 0 : 00:00 ～ 23 : 59 : 59 The time used for the leak test, the range is 0 0 :00:00 ～...

  • Page 67: Pressure Switch Test

     Save parameter settings: You can set the name, operator, model, serial number, ambient temperature, ambient humidity, remark information, etc.  In the save parameter interface, click the save button to save the test result. 5. Export  To Export Data a USB drive must be inserted into the USB port; ...
  • Page 68 Range Pressure switch range Set the upper limit, lower limit and unit Gauge pressure, absolute pressure, Pressure type Set the pressure type of the switch differential pressure Switch type Mechanical switch, PNP, NPN Set the type of switch Action type High, Low Set switch action type Set point...

  • Page 69: Auto Step

     When the execution is completed, click the save button to enter the save information display, fill in the name, operator, model, serial number, ambient temperature, ambient humidity, remarks and other information ;  Click the save button to complete the test, and the test results are displayed in the historical information on the home page.

  • Page 70: Absolute Pressure Error Calculator

    Module range currently available for Control Range Module range used for auto step pressure control Cannot exceed controllable Step range pressure range of the selected control Set auto step output range range. Number of step points 2 ~ 21 Set the step points. 5% ～...
  • Page 71 (1) Select the barometer pressure source, users can select the internal Barometer module or Custom Barometer. (2) If select the internal barometer module, the range and accuracy spec is from the barometer module. (3) If select custom barometer, need to set the error type, range etc. ...

  • Page 72: System Diagnostics

    System diagnostics 6.1 ADT773/783 Table 17 ADT773/783 system diagnostics Fault name Error code Solution Target pressure 1. Perform auto tune operation overpressure protection 1. Please check whether there are leaks in the equipment and connecting tubing 2. Perform auto tune operation 1.
  • Page 73 1. Please check the negative pressure air source pressure S2 2. Please check whether there are leaks in the equipment and connecting tubing 1. Please check whether there are leaks in the equipment and connecting tubing 1. Due to the fault {here is the fault code: such as 305}, the target pressure cannot System protection when be reached for a long time, and the system has automatically stopped controlling.

  • Page 74: Adt793

    overpressure protection 2. Please check whether the calibration data of the low-pressure module is normal. High range module 1. Please check whether the gas line connection is normal overpressure alarm 2. Please check whether the high-pressuremodule calibration data is normal. Internal module 1.
  • Page 75 1. The control cannot be stabilized due to too small a control pressure (this item is The target pressure cannot displayed when the set point value is determined to be less than 100kPa) be controlled stably 2. Check the equipment for leaks 3.
  • Page 76 connected to the tubing 2. Please check whether there is leakage in the external module tubing Internal low-pressure 1. Restart the device module cannot be connected Internal module cannot be 1. Restart the device connected...

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