Related Manuals for Schiller BOBCAT CRZ 942604EU
Summary of Contents for Schiller BOBCAT CRZ 942604EU
- Page 1 ® MOWERS 942604EU BOBCAT CRZ FR651V KAW W/48 SIDE DISCHARGE 942607EU BOBCAT CRZ FR651V KAW W/42 SIDE DISCHARGE OPERATOR'S MANUAL 4172933...
- Page 2 CALIFORNIA WARNING Proposition 65 Warning Diesel engine exhaust and some of its The engine exhaust from this product constituents are known to the State of contains chemicals known to the State California to cause cancer, birth defects of California to cause cancer, birth and other reproductive harm.
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Page 3: Table Of Contents
Your safe use of this Schiller Grounds Care, Inc. product is one of our prime design objectives. Many safety features are built in, but we also rely on your good sense and care to achieve accident-free operation. For best protection, study the manual thoroughly. -
Page 4: Safety
Schiller of hazard seriousness. These words appear in this Grounds Care, Inc. Engineering Department. Any manual and on the safety labels attached to Schiller Schiller Grounds Care, Inc. product that is altered, Grounds Care, Inc.machines. For your safety and... - Page 5 SAFETY ® MOWERS PREPARING FOR SAFE OPERATION WARNING Operator preparation and training Read the Operation & Safety Manual If an operator or mechanic cannot read English, it is the owner's responsibility to explain this material to them. If any portion of this material is unclear, contact your All rotary lawnmowers are potentially...
- Page 6 SAFETY ® MOWERS Machine preparation Starting Check operator presence interlock system and Start only according to instructions in this manual brake operation. Adjust or repair any problems or on the machine. before using. Before attempting to start the engine, make sure: Do not tamper with or defeat safety devices.
- Page 7 SAFETY ® MOWERS Interrupting operation Mowing slopes WARNING Before leaving the operator's position: Slopes are a major factor in loss-of-control and tip over - Park on level ground. accidents that sometimes lead - Disengage the PTO. to severe injury or death. All - Set the parking brake.
- Page 8 SAFETY ® MOWERS MAINTENANCE SAFETY Blades WARNING In general Mower blades are sharp and can cut. Use extra caution Maintain machine according to manufacturer's when handling. Remove ob- schedule and instructions for maximum safety structions with care. Wrap the and best mowing results. blade(s) or wear gloves.
- Page 9 SAFETY ® MOWERS BATTERY JUMP STARTING WARNING Battery acid is caustic and fumes 1. Be sure the jumper cables are in good condition. are explosive and can cause Turn off the ignition and all electrical accessories serious injury or death. on both machines.
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Page 10: Set Up Instructions
SET UP INSTRUCTIONS ® MOWERS TOOLS REQUIRED FOR ASSEMBLY Wrecking bar Claw hammer Sockets: 1/2”, 15/16 Wrenches: 18mm, 1/2”, 9/16”, 3/4”, 15/16” Tire pressure gauge NOTE: All references below to the “right” or “left” are with respect to an operator at the controls. 1. - Page 11 SETUP INSTRUCTIONS ® MOWERS 4. FINAL PREPARATIONS Check the engine and hydraulic oil levels. Top off with the correct oil if necessary. Use 10W30 motor oil for the engine. Use fresh, clean 20W50 motor oil for the hydraulic system. After running for one hour, let hydraulic system oil cool.
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Page 12: Operation
MAINTENANCE CHART ® MOWERS Maintenance is an ongoing job. These intervals are maximum times between maintenance operations. Perform more often under sever conditions. MAINTENANCE FIRST 5 FIRST 100 BEFORE EVERY EVERY EVERY EVERY YEARLY OPERATION HOURS HOURS EACH USE HOURS HOURS HOURS HOURS... -
Page 13: Maintenance Record
MAINTENANCE RECORD ® MOWERS NOTES ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ & & t l i r i f l i f... -
Page 14: Maintenance
(A 1/2 second delay is built into the system to prevent engine cutout when traversing rough terrain.) Repair machine before using if the Operator Presence Interlock System does not operate correctly in start or run. Contact your authorized Schiller Grounds Care, Inc. dealer. Hardware Tighten any nuts and bolts found loose. - Page 15 MAINTENANCE ® MOWERS LUBRICATION Every 50 hours of operation, lubricate the following points (1-3) with grease: 1. Deck lift lever (1 point) 2. Deck lift pivots (4 points) 3. Caster wheel pivots (2 points) (Lubricate every 500 hours or once a year) NOTE ON BLADE SPINDLES - The blade spindles on these machines use a superior sealed bearing that does not require relubrication.
- Page 16 MAINTENANCE ® MOWERS ENGINE OIL Do not perform engine maintenance without the engine off, spark plug wires disconnected and PTO disengaged. AFTER FIRST FIVE (5) HOURS While the engine is warm: 1. Release the oil drain hose assembly from the engine clip J.
- Page 17 MAINTENANCE ® MOWERS CLEANING MACHINE WASHING MACHINE Clean the machine after use. The machine will run CAUTION: Improperly washing a machine can cause cooler and last longer if kept free of clippings and water to enter bearings and other components. This other debris.
- Page 18 MAINTENANCE ® MOWERS ENGINE COOLING Continued operation with a clogged cooling system will cause severe overheating and can result in en- gine damage. Daily: Clean air intake screen V. Every 100 hours: Clean cooling fins beneath blower housing H with reference to information in the engine manufacturer's manual.
- Page 19 TRANSAXLES Inattention to proper safety, operation, or maintenance procedures could result in personal injury, or damage to the equipment. Schiller Grounds Care, Inc. recommends returning the machine to your authorized Schiller Grounds Care, Inc. dealer for service or repair. Check and change oil after inital 75-100 hours.
- Page 20 Replace bent or cracked blades. Replace blades when the lift portion has worn thin. Maintain cut angle at 30 Do not overheat blades when sharpening. Always use Schiller Grounds Care, Inc. blades. Use of another manufacturer’s blades may be dangerous.
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Page 21: Adjustments
ADJUSTMENTS ® MOWERS DECK LEVELING 1. Park the machine on a smooth, level surface. Raise the deck to the transport position. 2. Lower the deck onto a set of equal height blocks under the rear corners of the deck. Place an- other set of blocks under the front of the deck so that the deck top is pitched forward 1/8". - Page 22 ADJUSTMENTS ® MOWERS PARKING BRAKE NOTE: There are 2 brakes, 1 on each transaxle. The parking brake should keep the machine from moving. To check the parking brake, park the ma- chine on a level surface, open the bypass valves and set the parking brake to ON.
- Page 23 ADJUSTMENTS ® MOWERS HYDROSTATIC TRANSAXLE ADJUST- MENTS A turnbuckle style hydrostat neutral adjustment is provided. Neutral: 1. Support the machine with the rear wheels off the ground. Use jackstands or equivalent sup- port. Do not rely only on mechanical or hydraulic jacks.
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Page 24: Belt Replacement
® MOWERS NOTE: Always use Schiller Grounds Care, Inc. replacement belts, not general purpose belts. Schiller Grounds Care, Inc. belts are specially designed for use on this mower and will normally last longer. CUTTERDECK BELT 1. Lower deck to lowerst height of cut. - Page 25 BELT REPLACEMENT ® MOWERS HYDRO TRANSAXLE DRIVE BELT 1. Remove cutterdeck belt (see cutterdeck belt replacement). 2. Disconnect wire I at clutch M. Remove bolts J and remove torque restraint. 3. Using a ratchet with a 9/16" socket, place over nut at location P.
- Page 26 ® MOWERS...
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Page 27: Parts Section
PARTS SECTION ® MOWERS PARTS SECTION... -
Page 28: Frame-Engine/Clutch Assy
FRAME-ENGINE/CLUTCH ASSY ® MOWERS FIGURE 1... - Page 29 FRAME-ENGINE/CLUTCH ASSY ® MOWERS FIGURE 1 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4166966 ENGINE-FR651V KAW 4168368 FILTER-FUEL 4164537 FILTER-OIL 4167145 FILTER-AIR 4175106 MUFFLER-KAW 64152-23 1/4-20X3/8 LG SP SCREW 38665 SOLENOID 38304-03 BRG-FLANGED PLASTIC 4173452.7 WLDMT-CLUTCH STOP 64265-04 LOCKNUT-M8-1.25 64164-12 KEY-1/4X1/4X1 SQ END 64006-06...
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Page 30: Transaxle Assy
TRANSAXLE ASSY ® MOWERS FIGURE 2 RIGHT TRANSAXLE PULLEY LEFT TRANSAXLE PULLEY BELT DETAIL... - Page 31 TRANSAXLE ASSY ® MOWERS FIGURE 2 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4175608 S-FRAME , 42" W/ LBLS EU 16 2228016 PULLEY-IDLER PUMP 4175609 S-FRAME , 48" W/ LBLS EU 17 64163-31 WASHER, 25/64X1X12 18 64123-55 BLT-HEX 5/16-18X3 4173995 ASSY-WHEEL 20X10-10 19 64268-03...
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Page 32: Fuel Tank/Bumper & Control Panel
FUEL TANK/BUMPER & CONTROL PANEL ® MOWERS FIGURE 3 16 23... - Page 33 FUEL TANK/BUMPER & CONTROL PANEL ® MOWERS FIGURE 3 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4175608 S-FRAME , 42" W/ LBLS EU 4175609 S-FRAME , 48" W/ LBLS EU 4168220 TANK-BATTERY RH 4168219 TANK-FUEL LH 4171099 BATTERY 4171973 CHARGER-BATTERY, AGM 4168634 S-CONTROL PANEL...
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Page 34: Fuel Valve & Cover Plate
FUEL VALVE & COVER PLATE ® MOWERS FIGURE 4... - Page 35 FUEL VALVE & COVER PLATE ® MOWERS FIGURE 4 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4175608 S-FRAME , 42" W/ LBLS EU 1 4175609 S-FRAME , 48" W/ LBLS EU 4168220 TANK-BATTERY RH 4168219 TANK-FUEL LH 64006-03 LOCKWSHR-3/8 HELICAL 4174731.7 COVER-FRAME, REAR 88042N...
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Page 36: Deck Lift Assembly
DECK LIFT ASSEMBLY ® MOWERS FIGURE 5... - Page 37 DECK LIFT ASSEMBLY ® MOWERS FIGURE 5 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4175608 S-FRAME , 42" W/ LBLS EU 4175609 S-FRAME , 48" W/ LBLS EU 64144-03 SNAP RING-7/8" 64123-39 BLT--CARRIAGE 1/2-13 X 1-1/4 2 64268-03 NUT-FL NYLON LOCK 3/8-16 64123-87 BLT-HEX 3/8-16 1-3/4 4168335...
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Page 38: Caster Assembly
CASTER ASSEMBLY ® MOWERS FIGURE 6... - Page 39 CASTER ASSEMBLY ® MOWERS FIGURE 6 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4175608 S-FRAME , 42" W/ LBLS EU 4175609 S-FRAME , 48" W/ LBLS EU 4168439 DUST COVER 4168424 ZERK-1/4-28 64163-64 WSHR 1.015X1.500X14GA 64163-112 WSHR-1.015 X 1.860 X 14GA 64144-24 SNAP RING 1.00 EXT 2722230-02 SPANNER-13"...
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Page 40: Kickplate/Seat Assembly
KICKPLATE/SEAT ASSEMBLY ® MOWERS FIGURE 7... - Page 41 KICKPLATE/SEAT ASSEMBLY ® MOWERS FIGURE 7 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4175608 S-FRAME , 42" W/ LBLS EU 29 4164569 SPRING-SEAT 4175609 S-FRAME , 48" W/ LBLS EU 30 64262-003 BLT-FLG HD 1/4-20X1 31 64229-01 NUT-NYLON LOCK 1/4-20 4172937 SEAT ASSEMBLY 32 64262-011...
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Page 42: Steering
STEERING ® MOWERS FIGURE 8 21 22... - Page 43 STEERING ® MOWERS FIGURE 8 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4175608 S-FRAME , 42" W/ LBLS EU 4175609 S-FRAME , 48" W/ LBLS EU 4168166 TRANSAXLE-LH 4168167 TRANSAXLE-RH 64025-03 NUT-HEX 5/24 64229-02 NUT-NYLON LOCK 5/16-18 64262-006 BLT-FLG HD 5/16-18 X 3/4 4171278 PLT-CONTROL BOX, LH 4171279...
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Page 44: Parking Brake
PARKING BRAKE ® MOWERS FIGURE 9... - Page 45 PARKING BRAKE ® MOWERS FIGURE 9 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4175608 S-FRAME , 42" W/ LBLS EU 4175609 S-FRAME , 48" W/ LBLS EU 4148698.7 LINK-DUMP VALVE 4168166 TRANSAXLE-LH 4168167 TRANSAXLE-RH 64018-2 BLT-CRG, 1/4-20 X 3/4 64229-01 NUT-NYLON LOCK 1/4-20 2720977...
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Page 46: Wire Harness
WIRE HARNESS ® MOWERS FIGURE 10 ELECTRIC CLUTCH WIRE COLORS ENGINE WHITE MAGNETO WHITE W/ BLACK STRIPE SOLENOID STARTER SOL YB STARTER GROUND OIL PRESS PURPLE CHARGING ORANGE (RED) ORANGE W/ BLACK STRIPE PURPLE W/ ORANGE STRIPE TO SOLENOID (2) ORANGE W/ PURPLE STRIPE DARK BLUE BLACK... - Page 47 WIRE HARNESS ® MOWERS FIGURE 10 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4168406 HARNESS-MAIN WIRE 148082-20 FUSE 20 AMP 30-419 CABLE-BATT 4 GA BLK 29" 4124009 SWITCH-SEAT NO 4168452 METER-HOUR 4168492 CABLE-BATT 4 GA RED 29" 128010 SWITCH, KEY 2722325 RELAY-40AMP SEALED 2188154...
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Page 48: 42" Side Discharge
42" SIDE DISCHARGE ® MOWERS FIGURE 11 REAR CENTER ROLLER... - Page 49 42" SIDE DISCHARGE ® MOWERS FIGURE 11 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4171814 S-CUTTERDECK, 42IN 45 64123-16 BLT-HEX 3/8-16X1-1/4 4168564 ASSY-SPINDLE 61 4-BOLT 46 2721512 ROLLER-5X2.75 CENTERED 64229-03 NUT-NYLON LOCK 3/8-16 47 2720685 SPACER-ROLLER 112243-03 BLADE 21.00 OFFST 48 64123-217 BLT-HEX 3/8-16X4-1/4 64209-03...
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Page 50: 48" Side Discharge
48" SIDE DISCHARGE ® MOWERS FIGURE 12... - Page 51 48" SIDE DISCHARGE ® MOWERS FIGURE 12 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4169594 S-DECK 48 W/LABS 113086 SPACER 45 4168131 CHUTE-RUBBER ASSY 64163-19 WSHR-33/64 X 1-1/4X12 46 4165252.7 HINGE-CHUTE RUBBER 4168173 SPACER-IDLER, PIVOT 47 2721512 ROLLER-5X2.75 CENTERED 64123-15 BLT-HEX 3/8-16X3/4 48 4169383.7...
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Page 52: Decals-Powerunit
DECALS-POWERUNIT ® MOWERS FIGURE 13 16, 21 UNDER SEAT UNDER BELT COVERS... - Page 53 DECALS-POWERUNIT ® MOWERS FIGURE 13 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4168477 LABEL-CONTROL PANEL 4171729 LABEL-WARN FUEL PICT EU 4167088 MAT-FOOTPLT UPPER RH 4167087 MAT-FOOTPLT UPPER LH 4168696 LABEL-WARN BATTERY EU 4165616 LABEL-LH TRACTION 4165615 LABEL-RH TRACTION 4167203 LABEL-PARKING BRAKE 9* 4171663 LABEL-BELT DIAGRAM...
- Page 54 SCHILLER GROUNDS CARE, INC. ONE BOB-CAT LANE P.O. BOX 469 JOHNSON CREEK, WI 53038 920-699-2000 ©Schiller Grounds Care, Inc. 2010 www.schillergc.com...
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