SPX FLOW Power Team E PG182HP-R Parts List And Operating Instructions

Gas hydraulic pump

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SPX Hydraulic Technologies

5885 11th Street

Rockford, IL 61109-3699 USA

powerteam.com

APPLY LOCTITE #592

Tech Services: (800) 477-8326

Fax: (800) 765-8326

Order Entry: (800) 541-1418

Fax: (800) 288-7031

MODEL E

GAS HYDRAULIC PUMP

Maximum Capacity: 10,000 PSI

dB(A) at Idle and 700 Bar = 81/96

(See Page 13 for Hydraulic Schematic)

APPLY LOCTITE #242

DO NOT OVERTIGHTEN

DETAIL A

APPLY LOCTITE #592

SEE VALVE ASSEMBLY

PAGE FOR MORE DETAILS

Parts List and

Operating Instructions for:

PG182HP-R

Model E

PG182HP-Robel

Form No. 1000277

Rev. 6

Aug. 19, 2020

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Summary of Contents for SPX FLOW Power Team E PG182HP-R

Page 1 APPLY LOCTITE #592 APPLY LOCTITE #592 APPLY LOCTITE #592 APPLY LOCTITE #592 APPLY LOCTITE #592 SEE VALVE ASSEMBLY SEE VALVE ASSEMBLY PAGE FOR MORE DETAILS PAGE FOR MORE DETAILS Form No. 1000277 © SPX Flow, Inc. Rev. 6 Aug. 19, 2020...
Page 2 USE LOCTITE #222 ON THE SET SCREW USE LOCTITE #222 ON THE SET SCREW (METAL SIDE UP) DETAIL A DETAIL B SEE POWER PUMP ASSEMBLY FOR MORE DETAILS Form No. 1000277 © SPX Flow, Inc. Rev. 6 Aug. 19, 2020...
Page 3: Valve Assembly
** USE 1-4 SHIMS AS NEEDED TO SET * CONTAINED IN REPAIR KIT #301007 * CONTAINED IN REPAIR KIT #301007 RELIEF PRESSURE TO 3,800-4,200 PSI. ** ONLY FOR PG182HP-ROBEL (ITEM #195 SPX PART #2001412) Form No. 1000277 © SPX Flow, Inc. Rev. 6 Aug. 19, 2020...
Page 4 TORQUE TO 50-60 IN LBS (5.6-6.8 NM) TORQUE TO 50 -60 IN LBS (5.6-6.8 NM) NO LOCTITE NO LOCTITE 111* SECTION A-A SECTION A-A * CONTAINED IN REPAIR KIT #301007 Form No. 1000277 © SPX Flow, Inc. Rev. 6 Aug. 19, 2020...
Page 5 TORQUE 300-320 IN LBS (33.9-36.2 NM) (33.9-36.2 NM) DETAIL C DETAIL C SECTION B-B SECTION B-B * CONTAINED IN REPAIR KIT #301007 * CONTAINED IN REPAIR KIT #301007 Form No. 1000277 © SPX Flow, Inc. Rev. 6 Aug. 19, 2020...
Page 6: Basic Pump Assembly
126* APPLY LOCTITE #222 APPLY LOCTITE #222 TO SET SCREW TO SET SCREW 143* 125 144* * CONTAINED IN REPAIR KIT #301008 * CONTAINED IN REPAIR KIT #301008 Form No. 1000277 © SPX Flow, Inc. Rev. 6 Aug. 19, 2020...
Page 7 TORQUE TO 111* 165-175 IN LBS 165-175 IN LBS (12.4-13.6 NM) (12.4-13.6 NM) DETAIL F DETAIL F * CONTAINED IN REPAIR KIT #301008 * CONTAINED IN REPAIR KIT #301008 Form No. 1000277 © SPX Flow, Inc. Rev. 6 Aug. 19, 2020...
Page 8: Hand Pump Assembly
LBS-IN (39.5-41.8 N-M) DETAIL C DETAIL E (INSERT SCREEN WITH CUPPED SIDE INWARD) SECTION A-A TORQUE TO 350- 370 LBS-IN (39.5-41.8 N-M) DETAIL B * CONTAINED IN REPAIR KIT #301010 Form No. 1000277 © SPX Flow, Inc. Rev. 6 Aug. 19, 2020...
Page 9 10714 PIN, SPRING SLOTTED .19 X .63 — — — 10855 SCREW, SOCKET HD CAP 1/4-20 X 2-3/4 — — — 11208 TERMINAL, RING TONGUE — — — Form No. 1000277 © SPX Flow, Inc. Rev. 6 Aug. 19, 2020...
Page 10 10267 O-RING (-011) 0.301IDX0.070 NITRILE 70 — 10361 SPRING COM OD.253IDX.XXXR9.4L1.025MW — — — 10362 SPRING COM OD.370ID.271R39L.765MW — — — 10375 BALL, 1/4” DIA STEEL — — Form No. 1000277 © SPX Flow, Inc. Rev. 6 Aug. 19, 2020...
Page 11 SPRING COM OD.490IDX.XXXR20L2.030MW — — — 10430 TUBE,SLEEVE 3/8 DIA. — — — 10431 FITTING, NUT 5/8-18 F (3/8 OD TUBE) — — — 10444 SPRING COM ODX.XXXID.203R4.0L.406MW — — Form No. 1000277 © SPX Flow, Inc. Rev. 6 Aug. 19, 2020...
Page 12 — 2000796 VALVE BODY, 2P2W — — — 16747 SCREW, TORX SOCKET LOW HEAD CAP — — — 2001412 SHIM, .615 DIA. X .020 THICK — — — Form No. 1000277 © SPX Flow, Inc. Rev. 6 Aug. 19, 2020...
Page 13 @ 2,650-3,050 PSI (PG182HP-R) @ 3,800-4,200 PSI (PG182HP-ROBEL) RELIEF VALVE @ 3,800-4200 PSI (PG182HP-ROBEL) RELIEF VALVE SET SET@8,400-8,800 PSI (PG182HP-R) @ 8,400-8,800 PSI (PG182HP-R) @ 9,300-9,900 PSI (PG182HP-ROBEL) SET@9300-9,900 PSI (PG182HP-ROBEL) Form No. 1000277 © SPX Flow, Inc. Rev. 6 Aug. 19, 2020...
Page 14: Safety Definitions
• Never place your hands or other body parts near a hydraulic fluid leak. Never use your hands or other body parts to check for a possible leak. High pressure fluid can be injected under your skin causing serious injury and/or infection. Form No. 1000277 © SPX Flow, Inc. Rev. 6 Aug. 19, 2020...
Page 15: Gasoline Engine
Never repair with tape. • Do not use the hose to move attached equipment. Stress can damage the hose and possibly cause personal injury. Form No. 1000277 © SPX Flow, Inc. Rev. 6 Aug. 19, 2020...
Page 16 HYDRAULIC FLUIDS • Properly dispose of all fluids, components, and assemblies at the end of their useful life. • Hydraulic fluid should be compatible with all hydraulic components. Form No. 1000277 © SPX Flow, Inc. Rev. 6 Aug. 19, 2020...
Page 17: Setup Instructions
This type cylinder cylinder of cylinder or ram should be bled when positioned upside down or lying on its side with the port facing upward. Form No. 1000277 © SPX Flow, Inc. Rev. 6 Aug. 19, 2020...
Page 18: Hand Pump Operation
Hand tight only! Work the pump handle up and down to build pressure. 2. To release pressure, open the valve slowly byturning the knob clockwise to control the load. WARNING The operator should always release the pressure slowly. Form No. 1000277 © SPX Flow, Inc. Rev. 6 Aug. 19, 2020...
Page 19 Pressure ratio is the pressure differential in the “CLOSE” and “OPEN” ports. INTERNAL ASSEMBLY ORIENTATION OF PARTS ROTOR ROTOR TOP VIEW BOTTOM VIEW END CAP BOTTOM VIEW ROLL PIN LOCATION VALVE BODY (POSITION OPENING AS SHOWN) TOP VIEW Form No. 1000277 © SPX Flow, Inc. Rev. 6 Aug. 19, 2020...
Page 20: Preventive Maintenance
Instructions for proper fluid level for your pump). Lubrication Apply lubricant regularly to all pivot and rubbing points. Use a good grade of No. 10 motor oil or grease. Do not use dry lubricants. Form No. 1000277 © SPX Flow, Inc. Rev. 6 Aug. 19, 2020...
Page 21: Troubleshooting Guide
Contact a Power Team Authorized Hydraulic Service Center. 3. Leaking control valve 3. Contact a Power Team Authorized Hyd. Service Center. Form No. 1000277 © SPX Flow, Inc. Rev. 6 Aug. 19, 2020...
Page 22 Pump delivers excess oil pressure. 1. Faulty pressure gauge. 1. Calibrate gauge. 2. Relief valve not properly set. 2. Contact a Power Team Authorized Hydraulic Service Center. Form No. 1000277 © SPX Flow, Inc. Rev. 6 Aug. 19, 2020...
Page 23 1. This is normal operation on most cantly after some pressure has two-stage hand pumps been obtained *Power Team recommends these hand pump repairs be performed by an Authorized Hydraulic Service Center. Form No. 1000277 © SPX Flow, Inc. Rev. 6 Aug. 19, 2020...
Page 24: Power Team Facilities
Tel: +1 800 477 8326 Fax: +1 800 765 8326 Gujarat, India Shanghai, China info@powerteam.com SPX Flow Technology (India) Pvt. 7F Treasury Building Limited No. 1568 Hua Shan Road Survey No. 275 Shanghai 200052, China World Headquarters Odhav, Ahmedabad - 382 415...
Page 25 SPX Hydraulic Technologies is certified and registered to ISO 9001: 2015. Andreas J. Klemm SPX Hydraulic Technologies Albert Thijsstraat 12 NL-6471 WX Eygelshoven The Netherlands The Netherlands January 16 , 2019 ---------------------------------------------------------- Form No. 1000277 © SPX Flow, Inc. Andreas J. Klemm, PhD Rev. 6 Aug. 19, 2020...

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