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Quincy ECOntrol 3.0 Installation Manual

Central control system
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ECOntrol 3.0 Central Control System
Installation Guide
Original instructions
301088975_A0

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  • Page 1 ECOntrol 3.0 Central Control System Installation Guide Original instructions 301088975_A0...
  • Page 2 MPC Cubicle Schematic (Service Diagram) 300916147 Trademark credit Quincy and the Quincy logo are trademarks of Quincy compressor, 701 North Dobson Avenue, Bay Minette, Alabama, 251.937.5900 Disclaimer The content of this manual may change from time to time without notice. We accept no liability for any errors that may appear in this manual nor do we make any expressed or implied warranties regarding the content.

  • Page 3: Table Of Contents

    Contents Contents 1. Safety and compliance..........6 1.1.
  • Page 4 Contents 7. Operating MPC..........30 7.1.
  • Page 5 List of Figures List of Figures Figure 1: ECOontrol 3.0........... 10 Figure 2: Single point pressure measurement.

  • Page 6: Safety And Compliance

    Safety and compliance Safety and compliance For safe operation from the start, read these instructions carefully before you install or commission the equipment and keep them safe for future use. Read all the safety instructions in this section and the rest of this manual carefully and make sure that you obey these instructions.

  • Page 7: Safety Symbols

    Safety and compliance 1.3. Safety symbols The safety symbols on the products show the areas where care and attention is necessary. The safety symbols that we use on the product or in the product documentation have the following meanings: Warning/Caution An appropriate safety instruction must be followed or caution to a potential hazard exists.

  • Page 8: Important Safety Information

    Important safety information Important safety information 2.1. Safety precautions during installation 1. Place the device where the ambient air is cool and as clean as possible. 2. During installation or any other intervention on one of the connected machines, make sure that ▪...

  • Page 9: Safety Precautions During Maintenance Or Repair

    Important safety information ▪ All guards and fasteners are in place and tight ▪ All hoses and/or pipes are in good condition, secure and not rubbing ▪ There are no leaks ▪ All electrical leads are secure and in good order 8.

  • Page 10: Description

    Description Description 3.1. Introduction Figure 1 ECOontrol 3.0 The MPC is a stand-alone central control system that regulates the net pressure within programmable limits by starting and stopping or controlling the speed of the connected vacuum pumps according to a programmed algorithm. If you use the control system, note that: ▪...

  • Page 11: Figure 2 Single Point Pressure Measurement

    Description Figure 2 Single point pressure measurement 301088975_A0 Page 11...

  • Page 12: Technical Data

    Technical data Technical data Table 1 Technical data Parameter Value Unit Power supply 100 - 240 Frequency 50/60 Maximum ambient temperature °C Protection type IP54 Maximum power 301088975_A0 Page 12...

  • Page 13: Installation

    Installation Installation 5.1. Dimension drawing Figure 3 ECOontrol 3.0 dimension drawing 301088975_A0 Page 13...

  • Page 14: Installation Instructions

    Installation 5.2. Installation instructions Figure 4 Installation drawing 1. Fix the control system to a wall (for example, in the vacuum pump room), taking into account the following maximum cable lengths: ▪ 250 m (820 ft) for a CAN network ▪...

  • Page 15: Connection Methods

    Installation 5.3. Connection methods Figure 5 CANBUS network schematic diagram A. Turn ON termination resistor B. Turn OFF termination resistor Note: Pump - 1 and Pump - N must be connected to A1,B1 and C1 of the connector Table 2 Wiring connection - MPC C4.0 to the connector MPC C4.0 Connector CAN L...

  • Page 16: Figure 6 Lan Network Schematic Diagram

    Installation Table 4 CANBUS network accessories Part number Description Reference CANBUS D-SUB Socket with screw connector, 3002615166 9‑POLE 90° UNITRONIC DeviceNet FD 1x22xAWG24 + 3002615173 1x22xAWG22 10 meter UNITRONIC DeviceNet FD 1x22xAWG24 + 3002615192 1x22xAWG22 20 meter UNITRONIC DeviceNet FD 1x22xAWG24 + 3002615193 1x22xAWG22 30 meter UNITRONIC DeviceNet FD 1x22xAWG24 +...
  • Page 17 Installation 3002615151 ETHERLINE® Cat.7 Y 4X2X2 AWG22/1, 5 meter ETHERLINE® Cat.7 Y 4X2X2 AWG22/1, 10 me- 3002615186 ETHERLINE® Cat.7 Y 4X2X2 AWG22/1, 15 me- 3002615187 ETHERLINE® Cat.7 Y 4X2X2 AWG22/1, 20 me- 3002615188 ETHERLINE® Cat.7 Y 4X2X2 AWG22 1, 50 me- 3002615189 * Order cable as per required length 301088975_A0...

  • Page 18: Connect And Configure Mpc

    Ethernet Fieldbus connections such as EtherCAT, Ethernet/IP, Modbus-TCP, and Profinet. 6.1. List of abbreviations Table 6 Abbreviations ECOntrol Quincy controller Multi Pump Controller User Interface Human Machine Interface IP address Internet Protocol address Domain Name System...
  • Page 19 Connect and configure MPC Note: When you access the user interface, you may get a message "Your connection is not private". Click on Advanced and Proceed to (IP address) 192.168.202.10. You will land on the following default page when you have an access to the user interface.
  • Page 20 Connect and configure MPC Note: You can see the controls such as Start Pump, Reset Alerts, Setting Pressure Set points, Pump Modes, Connection Modes, Team Viewer & Docker. The descriptions of these controls are defined in the below chapters. 6. To Sign-in Click on Sign in button Type Username and Password.
  • Page 21 Connect and configure MPC Entering login credentials If you signing in first time or forgot the password, please follow the below procedures: 1. Click First sign-in or Forgot password on the sign in page. 2. Make a note of the login credentials. 3.

  • Page 22: Connecting The Pump To The Local Lan Network

    Connect and configure MPC The home page is divided into four segments Section Functions Navigation bar You can navigate to 9 different primary pages through the navigator bar. ▪ Home ▪ Configuration ▪ Controls ▪ Trends ▪ Settings ▪ Schedule ▪...

  • Page 23: Setting The Wifi Bolt

    Connect and configure MPC 5. Check and confirm with the IT department, if the DHCP has been set automatically. ▪ If the DHCP is set automatically, the connection is complete. ▪ If the DHCP is not set automatically, connect the ethernet manually Note: If the DHCP is enabled, the connection details will be selected automatically.
  • Page 24 Connect and configure MPC The controllers can connect directly to the customer network through the X11 port using the Client mode of the WiFi bolt. To create a separate local network with WiFi bolts 1. Connect the WiFi bolt to the pump. 2.

  • Page 25: Connecting The Genius Box

    Connect and configure MPC 6.2.4. Connecting the genius box To connect the genius box to the controller 1. Connect the genius box to the LAN switch and connect the LAN switch to the X10 port on the controller. 2. Configure the genius box on the controller interface as follows: Click More >...

  • Page 26: Changing Display Settings

    Connect and configure MPC 1. Click More > Manage users > Add user. 2. Enter the user details. 3. Click Save user. To edit or delete the user profile 1. Click More > Manage users. 2. Click the dots on the top right corner of user card. 3.

  • Page 27: Allowing Remote Assistance (Optional)

    Connect and configure MPC 2. If the user wants to connect through laptop or phone then select remote network access as the connection mode. Troubleshooting software update failure There is a chance of failure when updating the software. To fix the failure issue 1.

  • Page 28: Configuring Follower Pumps

    Connect and configure MPC ▪ add/remove from favourites ▪ details of function of respective variables 6.2.14. Configuring follower pumps Configuring follower pumps equipped with a controller In the Configuration menu, click on the Add pump button to add a follower pump with controller.

  • Page 29: Optimising The System

    Connect and configure MPC ▪ User-defined priority ▪ Motor starts per day limitation ▪ Serial number ▪ Follower (CAN) address (of Electronikon) ▪ Model number ▪ User-defined availability Configuring follower pumps equipped with a VSD4ALL To add a follower pump equipped with a VSD4ALL. 1.

  • Page 30: Operating Mpc

    Operating MPC Operating MPC 7.1. Verifying main operating conditions The main operating conditions of the pump can be checked from the any menu by having a look at the general status bar. It includes 1. MPC running status ▪ Running – MPC central control system is manually started by the user. 0 to max number of follower pumps (the under central control ones) are possibly running, based on the current flow demand (can be viewed on the Trends page)

  • Page 31: Changing The User Sensors And Pressure Setpoint

    Operating MPC ▪ Remote network access - It is used when the interface is accessed from external devices like laptop or phones. ▪ Touch panel -It is used when the HMI installed on the pump. ▪ Fieldbus - It is used when external PLC controls the pump over ethernet. ▪...

  • Page 32: Controlled Demand Option

    Operating MPC 7.6. Controlled demand option To set a custom digital output 1. Navigate to Settings > Multi functional digital outputs. 2. Change the Active function code. Each multi functional digital output has four settings: ▪ Active function code - When set to a value different than 0, a specific function is activated to control this digital output.

  • Page 33: Responding To An Alert

    Operating MPC 7.7. Responding to an alert An alert can be recognised by a failure or warning message on the bottom of the home page. ▪ A failure can be from MPC itself or from one or more of the follower pump. ▪...

  • Page 34: Fieldbus Protocol

    Fieldbus protocol Fieldbus protocol Fieldbus is a two way communication device. It connects with I/O devices to exchange the data between the system without connecting each individual device to the controller. 8.1. Setup reading and writing of data from fieldbus The fieldbus functionality is an optional functionality which gives the possibility to connect to the machine over ModbusTCP, Profinet, EtherCAT or Ethernet/IP.

  • Page 35: Reading

    Fieldbus protocol 8.1.2. Reading Reading one of the output registers from the mapping can be done without necessary to set any other settings besides the IP address, gateway and Netmask. There is an Offset of +30000 for Modbus. The below table shows what information is available in the register. 301088975_A0 Page 35...
  • Page 36 Fieldbus protocol Register Component Parameter Type Unit Notes centralcontroller.master/ FieldbusStart WORD mbar To readout the system pressure of the whole central outputs.json:netPressure control system centralcontroller.master/ Value WORD To readout the estimated flow demand (excluding the outputs.json:flowDemand fine tuning VSD pump) of the whole central control system centralcontroller.master/ Value...

  • Page 37: Writing

    8.1.3. Writing Writing a setting defined in the mapping below requires an extra setting from the user. To write any of the inputs, 1. Enable the linked ‘enablefieldbus’ setting in the Settings > Fieldbus menu. ▪ For example, if the user wants to start/stop the pump over fieldbus, the enablefieldbustart should be set to true.
  • Page 38 Fieldbus protocol In order to write registers 0, the connection mode must be set to fieldbus. Register Component Parameter Type Unit Notes systemControl FieldbusStart BOOL Start/stop command to start the system. 1 = start, 0 = stop pressureBandHighFieldbus Value WORD mbar The low level and high level pressure band define the normal operating zone of the central controller.
  • Page 39 Fieldbus protocol lowerReactionBandFieldbus Value WORD The low level and high level pressure band define the normal operating zone of the central controller. Within this pressure band 3 zones are defined based on the lower and upper reaction band percentages. Zone 1 is between the pressurelowlevelband and the pressure defined by the lowerreactionband percent- age times the pressure band.

  • Page 40: Direct Communication With Modbus Tcp - Customer Side Plc Expert

    Fieldbus protocol 8.1.4. Direct communication with Modbus TCP - Customer side PLC expert Defined the address mapping in the Modbus network according to the Register address of the controller. You can query the register address of the controller, then it read and write according to Modbus function code. Table 8 Direct communication with Modbus TCP - Customer side PLC expert Controller side PLC side Modbus RTU/TCP...
  • Page 41 Fieldbus protocol Ethernet cable Ethernet cable Modbus-RTU port Modbus-RTU port Ethernet cable Ethernet cable Power supply Power supply Status LEDs 301088975_A0 Page 41...

  • Page 42: Anybus X-Gateway Modbus-Tcp To Profibus With The Controller

    Fieldbus protocol Table 9 LEDs: X-gateway and Modbus-TCP Network Name Indication Meaning Gateway Status Power off (GW) Alternating red/green Missing configuration Flashing green Idle Green Running Flashing red Invalid configuration Fatal error SD Card Status Green Accessing SD card (SD) Flashing red Failure Modbus-TCP...
  • Page 43 Fieldbus protocol 3. Connect Ethernet Cable in any Modbus TCP Port (there are two ports) in gateway. The other end to the Controller Fieldbus X4 IN. Ethernet cable Ethernet cable Profibus port Profibus port Profibus connector Profibus connector Power supply Power supply Status LEDs 301088975_A0...

  • Page 44: Anybus X-Gateway Modbus-Tcp To Canopen With The Controller

    Fieldbus protocol Table 11 LEDs: X-gateway and Modbus-TCP Network Name Indication Meaning Gateway Status Power off (GW) Alternating red/green Missing configuration Flashing green Idle Green Running Flashing red Invalid configuration Fatal error SD Card Status Green Accessing SD card (SD) Flashing red Failure Modbus-TCP...
  • Page 45 Fieldbus protocol 3. Connect Ethernet Cable in any Modbus TCP Port (there are two ports) in gateway. The other end to the Controller Fieldbus X4 IN. Ethernet cable Ethernet cable CANOpen port CANOpen port Profibus connector Profibus connector Power supply Power supply Status LEDs 301088975_A0...
  • Page 46 Fieldbus protocol Table 13 LEDs: X-gateway and Modbus-TCP Network Name Indication Meaning Gateway Status Power off (GW) Alternating red/green Missing configuration Flashing green Idle Green Running Flashing red Invalid configuration Fatal error SD Card Status Green Accessing SD card (SD) Flashing red Failure Modbus-TCP...
  • Page 47 Fieldbus protocol Note: Output data will be in Big Endian format. For example, if the pressure value in the pump is 700 mbar. Then in Hex, the value will be 02 BC, but in the output you will get BC 02. 301088975_A0 Page 47...

  • Page 48: Legal Declarations

    301088975_A0...
  • Page 49 301088975_A0...
  • Page 50 www.quincyvacuum.com...

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