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Kaivac 1200 Series Operator's & Parts Manual

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P/N: MANUALNTC

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Summary of Contents for Kaivac 1200 Series

  • Page 1 P/N: MANUALNTC...
  • Page 3 Do not attempt to operate the machine before reading and understanding the manual. Pay close attention to all WARNINGS, CAUTIONS and NOTES. Failure to do so may cause serious injury and extensive machine damage www.kaivac.com ©2024 Kaivac, Inc. All Rights Reserved...
  • Page 4 & p peRAtoR ARts AnUAL AbLe ontents 1.0 Getting Started ................................. 5 RodUCt dentifiCAtion ................................. 5 ARRAnty egistRAtion ............................6 Afety ReCAUtions oRded nits ) ............................7 Afety ReCAUtions oRded ontinUed ............................8 Afety ReCAUtions AtteRy nits ) ........................... 9 Afety ReCAUtions AtteRy...

  • Page 5: Warranty

    . 38-46 1.2 W ARRAnty egistRAtion Thank you for purchasing a Kaivac product. Please take a few moments to register your product at kaivac.com/warranty. Why register? • Ensure your warranty coverage • Simplify warranty service in the future with your information on file •...
  • Page 6 • Keep operating area clear of all persons. • The Kaivac shall be disconnected from mains during cleaning or maintenance and when replacing parts or converting the machine to another function. • DO NOT overreach or stand on unstable support. Keep good footing and balance at all times.

  • Page 7: Afety P Recautions

    FOR INDOOR USE ONLY INTENDED FOR COMMERCIAL USE To Reduce the Risk of Electric Shock — Do not expose to rain or water. Store indoors. www.kaivac.com P a g e ǀ ©2024 Kaivac, Inc. All Rights Reserved...
  • Page 8 DO NOT charge batteries outdoors. • DO NOT attempt to repair, service or modify the batteries or charger. Contact Kaivac Technical Support with any issues. • DO NOT short-circuit the battery or charger terminals with conductive items such as paper clips. This can deliver high current, resulting in heat and fire.
  • Page 9 Personal Protective Equipment (PPE): It is recommended to wear proper personal protective equipment as required by your Chemical product label instructions used in conjunction with the appliance. Refer to the Kaivac label on Kaivac chemical products. WARNING — To Reduce the Risk of Electric Shock — Do not expose to rain or water.
  • Page 10 10% run time per year. Fully Discharge vs. Partial Discharge and the Effect on Battery Cycles: Unlike lead acid batteries typically used in auto scrubber, the Kaivac Battery is not damaged by fully discharging. The BMS (Battery Management System) has a cutoff voltage of 30V which protects the Battery from experi- encing full discharge.
  • Page 11 This product comes with a grounded attachable extension cord. If damaged, replace with Kaivac® (OEM) cord, or if necessary an equivalent cord rated 120V, 15 amps, 3-wire, 14 GA. This cord must be attached and mechanically secured using the provided cord connector to use the equipment.
  • Page 12 1.0 Getting Started 1.6 g RoUnding nfoRMAtion ontinUed Make sure your extension cord is in good condition and is the correct size for your appliance. Table 1 shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gage. The smaller the gage number, the heavier the cord.

  • Page 13: Warranty Limitations

    This warranty does not apply to return freight costs, damage or defect caused by accident, negligence, misuse, fire or repair done by anyone other than a Kaivac authorized repair center. In no event shall Kaivac, Inc. be liable for incidental or conse- quential damages, or any damages to persons or property.
  • Page 14 2.0 Setup/Assembly 2.1 t RRAngeMent 1200 Tool Arrangement Vac Wand (OFVW) Vac Squeegee (with Brush) Blow Nozzle (CVS13) (VBRUSH) Spray Gun (SUBGAKW) KaiDrain (CVS14) Vac Hose (VHST45) Window Squeegee Spray Line (CAA04) (PH45) KaiTutor *OPTIONAL* (KTKITNTC) Electric Cord GFCI Holster (GFCI25) (HOLSTER2) Universal Fill Hose...
  • Page 15 5. Make sure Vac Lid Jug Holders are firmly on Vacuum Tank. Check machine for all tools and supplies needed to complete task. See Tool Arrangement in Section 2.2 of this manual. www.kaivac.com P a g e ǀ ©2024 Kaivac, Inc. All Rights Reserved...
  • Page 16 2.0 Setup/Assembly 2.2 p RepARAtion ontinued Prepare the cleaning solution you will be using by attaching the chemical feed line and cap to the top of your chemical bottle. Then select the proper metering tip. (See placard for metering tip information) If using a cleaning product that foams, use a foam inhibitor to cut excess.
  • Page 17 Check this daily. Dump excess from the vaccum *DO NOT DISCONNECT AND tank by unscrewing the cap. DO NOT USE AS VACCUM* www.kaivac.com P a g e ǀ ©2024 Kaivac, Inc. All Rights Reserved...
  • Page 18 If water is low, ensure you refill the tank by using the fill port. The Sight Gage will help see the water level, do not overfill or overflow from the tank will occur. Fill the tank with Kaivac or Kaivac approved Chemicals. Follow the proper dilution instructions on bottles or dispenser. For accuracy and convenience, use Kaivac proportioned chemical packets.
  • Page 19 The Charging Cord is pointed out below. Plug into wall outlet to charge. Unplug when machine is in use. 1700 and 2700 1200 Charge Kaitutor by using the battery. Do not run machine while Kaitutor is charging. www.kaivac.com P a g e ǀ ©2024 Kaivac, Inc. All Rights Reserved...

  • Page 20: Machine Maintenance

    3.0 Maintenance 3.4 M AChine AintenAnCe Always unplug machine before accessing electrical component. ITEM PROCEDURE Floor • Check condition of squeegee blades and wheels on the floor tool. Squeegee • Rough floor surfaces will cause the blades and wheels to wear out more quickly.
  • Page 21 3.0 Maintenance 3.5 v ACUUM iAgRAM INTAKE AT VACUUM WAND VACUUM HOSE FLOAT SWITCH VACUUM TANK 3-STAGE VACUUM EXHAUST HEPA FILTER BLACK BOX COMPARTMENT www.kaivac.com P a g e ǀ ©2024 Kaivac, Inc. All Rights Reserved...
  • Page 22 3.0 Maintenance 3.6 p iAgRAM CHEMICAL CAP CHEMICAL CAP CHEMICAL CHEMICAL CHECK VALVE CHECK VALVE CHEMICAL CHEMICAL DRAW DRAW TUBE TUBE CHEMICAL VALVE CHEMICAL CHEMICAL BOTTLE A BOTTLE B CHEMICAL INJECTOR W/ WATER TANK CHECK VALVE PRESSURE HOSE PULSE HOSE PRESSURE HOSE MINI BALL...
  • Page 23 BREAKER SWITCH VACUUM Black (L) Black (L) White (N) White (N) White (N) White (N) MOTOR Black (L) HOUR White (N) White (N) White (N) White (N) METER www.kaivac.com P a g e ǀ ©2024 Kaivac, Inc. All Rights Reserved...
  • Page 24 3.0 Maintenance 3.8 1200 dC (b AtteRy LeCtRiCAL iAgRAM Green + Green + Red + Red + 10A CIRCUIT 20A CIRCUIT BREAKER BREAKER BUTTON BUTTON I.O.T Black - Black - Black - BLACK Black - CABLE 300V VACUUM MOTOR PUMP MOTOR White+ Customer/Technical Support...
  • Page 25 12.6V 1A White (N) White (N) DC-DC CONVERTER 12-52V IN Green - Black - 12V/3A MAX OUT CYLINDRICAL POWER MOUNTING BRACKET Red + Yellow + Yellow + CONNECTORS www.kaivac.com P a g e ǀ ©2024 Kaivac, Inc. All Rights Reserved...
  • Page 26 3.0 Maintenance 3.10 1700/2700 dC (b AtteRy LeCtRiCAL iAgRAM BLACK CABLE 300V CHARGE IND. RED + ORANGE + 36V DC CHARGER BATTERY PACK 36V DC BLACK CABLE 300V BLACK - WHITE + I.O.T RED + BLACK - RED + 10A CIRCUIT BREAKER BUTTON HOUR...
  • Page 27 Moisture from exhaust Water in blow hose Dry blow line Blow Dry System Suction, not blow action Vacuum hose connected to Reconnect to vac motor exhaust vac tank hose www.kaivac.com P a g e ǀ ©2024 Kaivac, Inc. All Rights Reserved...

  • Page 28: High Pressure System

    4.0 Troubleshooting and Upkeep 4.2 t RoUbLeshooting Always unplug machine before accessing electrical component. AREA PROBLEM POSSIBLE CAUSE SOLUTION Out of water Fill water tank Gun nozzle plugged Remove orifice with Allen wrench and clean Air in pump (vapor lock) Use power prime technique Gun orifice missing Replace orifice...
  • Page 29 Brass ring worn Replace Premature blade wear Squeegee wheels worn Check wheels for wear/ replace Sucks to the floor too Squeegee wheels worn Check wheels for wear/ tightly replace www.kaivac.com P a g e ǀ ©2024 Kaivac, Inc. All Rights Reserved...
  • Page 30 2. Cleaning Chemicals may be producing too much foam. Use correct Chemicals. • Other Issues? Contact Technical Support Phone: United States and Canada: 1-800-287-1136 International: 1-513-887-4600 Email: info@kaivac.com For Technical Support Contact Form go to: https://www.kaivac.com/contactus.php and choose Technical Support tab. 4.5 R epLACeMent onthLy The following tasks should be performed monthly to keep your system operating at peak performance.
  • Page 31 3/8 IN BRASS HOSE BARB CPS20 3/8 NPT X 1/2 BRASS HOSE BARB LCST4 4 TOTAL LOCK CASTER CSS133 5/16 SPLIT LOCK WASHER 300 SS CSS132 5/16-18X1 BUTTON HEAD www.kaivac.com P a g e ǀ ©2024 Kaivac, Inc. All Rights Reserved...
  • Page 32 5.0 Parts Diagrams and Specifications 5.3 1250 b LACk sseMbLy [p/n: BBA1250R, BBA1250240VIR] PART NO. PART DESCRIPTION CSS40 1/2 DIA WASHERS SPA1250 SWITCH PANEL ASSEMBLY FOR KV1250 AX195 AXLE 19.75 X 1/2 CR STEEL CSS17A 8 SST SCREW 3/4 WHL5 5 X 1 1/2 TPU WHEEL W-1/2 BB VA2W VALVE ASSEMBLY 2 WAY FOR KV1250...
  • Page 33 VAC MOTOR ASY KV1200 36V CSS130 RUBBER CUSHIONED STEEL LOOP HEPAHA2 HEPA HOUSING ASSEMBLY CSS101 ACORN NUT 1/4 20 CSS01 1/2 IN PUSH CAP NUT * Shown but not part of assembly www.kaivac.com P a g e ǀ ©2024 Kaivac, Inc. All Rights Reserved...
  • Page 34 5.0 Parts Diagrams and Specifications 5.5 1200 s WitCh AneL sseMbLy [p/n: SPA1250] PART NO. PART DESCRIPTION 5ACBS (PUMP) 5 AMP CIRCUIT BREAKER SWITCH BLACK 15ACBS (VAC) 15 AMP CIRCUIT BREAKER SWITCH WHITE CSS123 QUICK CONNECT PIGGY BACK TERM JWB5 JUMPER WIRE BLACK 5 IN HMETER SNAP IN DIGITAL METER...
  • Page 35 ELECT BOX CHEMICAL HOSE 28 IN CPS68 90 DEG 1/8 NPT MALE X CPS65 1/2 IN CLAMP CPS43A 2 WAY BRASS VALVE VITON SEALS (INCLUDES KNOB) CSS21F SNAP GRID HOSE CLAMP SIZE C www.kaivac.com P a g e ǀ ©2024 Kaivac, Inc. All Rights Reserved...
  • Page 36 5.0 Parts Diagrams and Specifications 5.8 1250 AC (C oRded sseMbLy [p/n: pA1250, pA1250240v-2] PART NO. PART DESCRIPTION PMA217 MOTOR ONLY CSS08 5/16-18 U-NUT WL1250 WATER LINE FOR 1250 CSS127 QUICK DISCONNECT TERMINAL JUMPER WIRE BLACK 12 IN JUMPER WIRE WHITE 12 IN RL1750 RETURN LINE FOR 1750 CPS38...
  • Page 37 CSS11 NO 10 3/4 SELF DRILLING CSS27 1/4 NYLOC NUT VBRAK1 VAC MOTOR BRACKET KV1200 BATTERY CSS153 1/4-20 U NUT CSS08 5/16-18 U NUT VMH27 VAC MOTOR HOSE www.kaivac.com P a g e ǀ ©2024 Kaivac, Inc. All Rights Reserved...
  • Page 38 5.0 Parts Diagrams and Specifications 5.12 17001 v sseMbLy [p/n: vtA17] PART NO. PART DESCRIPTION SUBSS11 11 IN SNAP AND STRAP CSS20 SNAP STUD CSS144 1 1/4 NPT X 1 1/2 HOSE BARB GA0008** VAC LID, JUG HOLDER ASSEMBLY CSS17 #8 FLAT HEAD SQUARE SCREW CSS14 13 CLAMP, FOR TOOLS...
  • Page 39 SUBSS7 7 IN SNAP AND STRAP HWM003 CABLE CLAMP 7/16 BLACK CSS11 NO 10 X 3/4 SELF DRILLING **May not be compatible with machines prior to January 19th. www.kaivac.com P a g e ǀ ©2024 Kaivac, Inc. All Rights Reserved...
  • Page 40 5.0 Parts Diagrams and Specifications 5.16 17501/27501 AC (C oRded LACk sseMbLy [p/n: bbA17501R, bbA17501Re, bbA17501240viR, bbA27501R, bbA27501240viR] 10 11 PART NO. PART DESCRIPTION HEPAHA2 HEPA HOUSING ASSEMBLY VA3W VALVE ASSEMBLY 3 WAY 17001 AXSTRAP AXLE STRAP VA3W27 VALVE ASSEMBLY 3 WAY 27001 KMB16 3/8 SST FLAT WASHER SPADC...
  • Page 41 CSS11 NO 10 X 3/4 SELF DRILLING CSS40 1/2 DIA WASHERS VA3WB VALVE ASSEM. 3 WAY BATT CSS46 5/8 DIA WASHERS VA3WB27 VALVE ASSEM. 3 WAY BATT 2700 www.kaivac.com P a g e ǀ ©2024 Kaivac, Inc. All Rights Reserved...
  • Page 42 5.0 Parts Diagrams and Specifications 5.18 17501/27501 AC (C oRded sseMbLy [p/n: pA217, pA217e, pA1750240v-2] PART NO. PART DESCRIPTION PMA217 MOTOR ONLY CSS08 5/16-18 U-NUT WL1750 WATER LINE FOR 1750 CSS127 QUICK DISCONNECT TERMINAL JUMPER WIRE BLACK 12 IN JUMPER WIRE WHITE 12 IN RL1750 RETURN LINE FOR 1750 CPS38...
  • Page 43 HEX HEAD BOLT 1/4 20 X 1 1/4 CSS44 1/4 FLAT WASHER VMH27A VAC MOTOR HOSE SHORT CUFF 27 IN VMH34A VAC MOTOR HOSE SHORT CUFF 34 IN www.kaivac.com P a g e ǀ ©2024 Kaivac, Inc. All Rights Reserved...
  • Page 44 5.0 Parts Diagrams and Specifications 5.22 17001/27001 AC (C oRded WitCh AneL sseMbLy [p/n: spAdC, spAdCe ] PART NO. PART DESCRIPTION SPDCSSB SWITCH PNL DUAL CHEM FOR BREAKER SWITCH 5ACBS 5 AMP PUMP CIRCUIT BREAKER SWITCH CSS123 QUICK CONNECT PIGGY BACK TERM 15ACBS 15 AMP VAC CIRCUIT BREAKER SWITCH WHT HMETER...
  • Page 45 SWITCH PANEL HOSE 18 IN SPH9 SWITCH PANEL HOSE 9 IN 5.25 hepA A sseMbLy [p/n: hepAhA2] PART NO. PART DESCRIPTION HEPA HEPA FILTER FKEEP2 HEPA FILTER KEEPER HCOVER HEPA COVER www.kaivac.com P a g e ǀ ©2024 Kaivac, Inc. All Rights Reserved...
  • Page 46 5.0 Parts Diagrams and Specifications 5.26 1200 dC (b AtteRy nteRfACe sseMbLy [P/N: EABT05, EABT06 (W/IOT) PART NO. PART DESCRIPTION POWER CORD CSS359 10 X 3/4 FLAT HEAD FORMING SCREW BINTPLUG BATTERY BASE PLUG GP0008 BATTERY CHARGER HOUSING CES12 3/8 CONDUIT CLAMP HEPC00 CHARGER EXTENSION GP0009...
  • Page 47 P a g e ǀ ©2024 Kaivac, Inc. All Rights Reserved...

This manual is also suitable for:

1700 series2700 series