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Copyright All rights to copyrights, registered trademarks, and trademarks reside with their respective owners. ® Copyright ABB E-mobility Inc.. All rights reserved. HVC 200/300/360-EN | 002...
Discard the EVSE or parts of the EVSE................18 2.13 Cyber security........................... 19 2.14 FCC compliance statement....................19 Description..................20 Type plate..........................20 Intended use..........................20 Overview............................ 21 3.3.1 System overview...................... 21 3.3.2 Power cabinet, outside..................22 3.3.3 Power cabinet, inside..................... 23 HVC 200/300/360-EN | 002...
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Electrical installation of the power cabinet - general procedure....41 6.3.2 Connect the PE wire of the AC input cable............42 6.3.3 Connect the AC input wires.................. 42 6.3.4 Connect the AC auxiliary power cable (3 phase 480 V) in the power cabinet........................43 HVC 200/300/360-EN | 002...
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Reset the EVSE after an emergency stop................64 Charge session.........................65 8.4.1 Charge an EV......................65 8.4.2 Start a charge session................... 65 8.4.3 Stop a charge session.................... 65 Maintenance and cleaning..............66 Maintenance schedule......................66 Do a check on the cabinet..................... 66 Clean the EVSE......................... 66 HVC 200/300/360-EN | 002...
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AC auxiliary power cable (1 phase 120 V)............83 12.13.5 DC power cables..................... 84 12.13.6 DC auxiliary power cables..................84 12.13.7 PE cables........................85 12.13.8 Interlock cables....................... 85 12.13.9 Interlock + DC guard cable..................86 12.13.10 Ethernet cables....................... 86 12.13.11 Optical fiber cables....................86 HVC 200/300/360-EN | 002...
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300 kW configuration .................... 87 12.14.3 360 kW configuration .................... 87 12.15 DC output specifications.......................88 12.15.1 DC output specifications..................88 12.15.2 Power curve......................89 12.16 Protection for the AC auxiliary....................90 12.17 Power consumption specifications..................90 12.18 Terminal part numbers......................90 HVC 200/300/360-EN | 002...
Illustrations It is not always possible to show the configuration of your EVSE. The illustrations in this document show a typical setup. They are for instruction and description only. HVC 200/300/360-EN | 002...
Information about the condition of the EVSE before you start the procedure. Requirements for personnel for a proce- dure. General safety instructions for a proce- dure. Information about spare parts that are necessary for a procedure. HVC 200/300/360-EN | 002...
Risk type General risk Hazardous voltage that gives risk of electrocution Risk of pinching or crushing of body parts Rotating parts that can cause a risk of entrapment Hot surface that gives risk of burn injuries HVC 200/300/360-EN | 002...
800 Boul. Hymus St-Laurent, Quebec H4S 0B5 Canada Phone: 800-825-2556 E-mail: CA-evci@us.abb.com Contact data ABB E-mobility Inc. in your country can give you support on the EVSE. You can find the contact data here: https://new.abb.com/ev-charging 1.12 Abbreviations Abbreviation Definition Alternating current...
EVSE. The site operator does not have to be the owner. User Owner of an EV, who uses the EVSE to charge the Note: It is possible that not all terms are present in this document. HVC 200/300/360-EN | 002...
About this document 1.14 Orientation agreements Front side: face forward to the X-direction (positive is to the right) EVSE during normal use Y-direction (positive is to the front) Left side Z-direction (positive is upward) Right side Rear side HVC 200/300/360-EN | 002...
Improper operation (in breach of the technical requirements or specifications or manuals of the product), negligence or repairs carried out by the Owner (or any third party not authorized by ABB). • Non-compliance with the applicable safety regulations or other legal standards by other parties than ABB.
The qualified installation engineer obeys all local rules and the instructions in the installation manual. • It is the responsibility of the owner of the EVSE to make sure that all qualified installation engineers obey the local rules, the installation instructions, and the specifications of the EVSE. HVC 200/300/360-EN | 002...
For example, the instructions specified on the related shipment label that is applied to the EVSE packaging. • Put on the correct personal protective equipment. Refer to section 2.5. Safety instructions during installation Preliminary requirements • • Qualified installation engineer HVC 200/300/360-EN | 002...
If for cleaning or maintenance it is necessary to remove safety devices, immediately install the safety devices after the work. • Put on the correct personal protective equipment. Refer to section 2.5. 2.10 Safety instructions for earthing Preliminary requirements • HVC 200/300/360-EN | 002...
Note: It is possible that not all symbols are present on the EVSE. 2.12 Discard the EVSE or parts of the EVSE Incorrect waste handling can have a negative effect on the environment and human health due to potential hazardous substances. With the correct disposal of this HVC 200/300/360-EN | 002...
The manufacturer (ABB E-mobility Inc.) and its affiliates are not liable for damages and/or losses related to such security breaches, any unauthorized access, interference, intrusion, leakage and/or theft of data or information.
Note: The EVSE can only be used in a configuration and cannot be used as standalone equipment. Danger: • If you use the EVSE in any other way than described in the related documents, you can cause death, injury, and damage. • Use the EVSE only as intended. HVC 200/300/360-EN | 002...
The power cabinet has variants with 2 or 4 outlets. Element Description AC power grid Power cabinet C1-C4 Charging interface installed on outlets 1-4 Lines Description AC input connection DC output connections Communication and monitoring connections Equipment for 4 outlet version HVC 200/300/360-EN | 002...
To decrease the noise level Plinth cover To cover the bottom part of the EVSE Enclosure To reduce the accessibility of unqualified persons to the inside of the cabinet Lockable door handle To open and lock the door HVC 200/300/360-EN | 002...
Opening for the cables DC plate To connect the interlock and LED cables CAN2ETH board To connect the Ethernet cables DC output busbars To connect the DC output power cables Precommissioning switch To start or stop the precommissioning mode HVC 200/300/360-EN | 002...
To prevent the electrical circuit from an overload Fuse F21 To prevent the electrical circuit from an overload Fuse F22 To prevent the electrical circuit from an overload Circuit breaker Q2 To stop or start the electrical current HVC 200/300/360-EN | 002...
Terminal X10 To connect the LED cables Terminal X9 To connect the RCD and EMO cables Terminal X8 To connect the EVSS cables Terminals X4-X7 To connect the interlock, DC guard, and ethernet cables HVC 200/300/360-EN | 002...
Description 3.3.6 Cable glands in the power cabinet Cables for terminals X4-X10, L1 cables terminals X84-X87, terminals D1-D4, L2 cables and terminals D6-D9 L3 cables DC out+ Cables for terminals X1, X2, X3 DC out- HVC 200/300/360-EN | 002...
LED indicator for outlet 4 The LED indicators show the status of the EVSE. Table 1: Indications of the lights LED color LED status Status of the EVSE Idle – Ready to charge Preparing to charge Charging Charging complete Error HVC 200/300/360-EN | 002...
EVSE. 3.5.2 Dynamic allocation Note: Dynamic allocation is currently not available. The equipment is prepared with a switch matrix for dynamic charging. The matrix can be upgraded through a software update when this feature becomes available. HVC 200/300/360-EN | 002...
100 percent of the available power. Options 3.6.1 Emergency stop button (EMO) The EVSE can have an emergency stop button. The button is installed on location during the installation of the EVSE. HVC 200/300/360-EN | 002...
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When it is activated, the emergency stop button (EMO) trips the breakers to cut off the power to the chargers. Note: • The emergency stop button (EMO) is optional and the placement of this button is customized for every configuration. • For the connection information, refer to section 6.3.15. HVC 200/300/360-EN | 002...
EV Charger. ABB is not liable for any damages resulting from the improper handling and transportation of the power cabinet, in particular damage resulting from non- compliance with these instructions and other applicable regualtions and standards (e.g.
Take into account the mass, the dimensions and the center of gravity of the EVSE. Refer to chapter 12.7. Caution: • Do not drop the cabinet. • Do not tilt the cabinet more than allowed. Refer to section 12.7. HVC 200/300/360-EN | 002...
12.2. 4. If you find damage or the parts are not according to the order, contact the local representative of the manufacturer. 4.2.2 Do a check of the transport sensors Preliminary requirements • Installation engineer HVC 200/300/360-EN | 002...
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Accept the delivery of the EVSE. b. Make a note on the delivery receipt. c. If damage occured, leave the item in its original packaging and request an immediate inspection from the carrier within the applicable time period. HVC 200/300/360-EN | 002...
Ethernet cables. • Follow the instructions in this manual regarding the installation of the cables of the long-distance kit. Refer to section 6.3.12. • Follow the instructions in the manual that comes with the long- distance kit. HVC 200/300/360-EN | 002...
Solid floor Metal frame 5.4.3 Solid floor Custom foundation 2. Embed the cables in the ground with or without a cable duct. Refer to the local rules. 3. Prepare the selected foundation type for the power cabinet. HVC 200/300/360-EN | 002...
3. Guide the cables to the grommet plate (B). 4. Align the metal frame (C) with the threaded holes. 5. Install the fasteners (D) with washers. 6. Tighten the fasteners to the correct torque. For the specification, refer to section 12.4. HVC 200/300/360-EN | 002...
3. Install the cable gland plate on the foundation (B). 4. Install the fasteners (C) that are supplied with the cable gland plate. 5. Tighten the fasteners to the correct torque. For the specification, refer to section 12.4. HVC 200/300/360-EN | 002...
4. Install the plinth covers of the power cabinet. Refer to section 10.4. 6.2.2 Install the cabinet on the foundation Preliminary requirements • Hoisting equipment or • Four fasteners M16 and forklift truck washers • Torque wrench HVC 200/300/360-EN | 002...
16 fasteners M6 (included in the foundation. the foundation kit) Procedure 1. Install the cover plates (A). 2. Install the fasteners (B). 3. Tighten the fasteners to the correct torque. For the specification, refer to section 12.4. HVC 200/300/360-EN | 002...
Connect the long-distance kit optical cables to the power cabinet (option). Refer to section 6.3.12. 5. Close the DC door. Refer to section 10.8. 6. Close the door of the power cabinet. Refer to section 10.2. HVC 200/300/360-EN | 002...
Connect the AC input wires Preliminary requirements • The front and right doors • Cable lugs and fasteners. are open. Refer to section 12.13.3. • • Qualified installation engineer • Wire stripper pliers, cable lug tool and torque socket wrench. HVC 200/300/360-EN | 002...
For the specific connections, refer to the installation brief, the installation drawing and the installation manuals of the devices installed in the system you ordered. • For information about the part numbers of the terminals, refer to section 12.18. HVC 200/300/360-EN | 002...
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X3-11 (L) PE wire X3-12 (M) L1 wire X3-13 (N) L2 wire X3-14 (O) L3 wire X3-15 (P) PE wire X3-16 4. Tighten the screws to the correct torque. For the specification, refer to section 12.4. HVC 200/300/360-EN | 002...
For information about the part numbers of the terminals, refer to section 12.18. Procedure 10 11 1. Prepare the wires that are mentioned below. Refer to section 6.3.16. 2. Loosen the screws of the terminal block X2. HVC 200/300/360-EN | 002...
Refer to section 12.13.5. • Cable lugs 3/8” Note: For the specific connections, refer to the installation brief, the installation drawing and the installation manuals of the devices installed in the system you ordered. HVC 200/300/360-EN | 002...
For the specific connections, refer to the installation brief, the installation drawing and the installation manuals of the devices installed in the system you ordered. • For information about the part numbers of the terminals, refer to section 12.18. HVC 200/300/360-EN | 002...
(G) 24V DC X7-1 +24Vdc CP4 (H)0V DC X7-2 0Vdc gnd CP4 6.3.8 Connect the interlock and DC guard cables to the power cabinet Preliminary requirements • Interlock and DC guard • cables. Refer to section 12.13.9. HVC 200/300/360-EN | 002...
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• For information about the part numbers of the terminals, refer to section 12.18. Caution: Always remove the jumper when the outlet is connected. HVC 200/300/360-EN | 002...
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DC GUARD 3 (N) DC guard GND X6-6 DC GUARD3 GND (O) Ground wire or X6 earthing terminal CP3 PE shield mesh (P) Interlock OUT X7-3 INTERLOCK 4 OUT (Q) Interlock IN X7-4 INTERLOCK 4 IN HVC 200/300/360-EN | 002...
The maximum length of the optical fiber cable is 150 meters. • For the wiring diagram, refer to section 12.12. • For the specific connections, refer to the installation brief, the installation drawing and the installation manuals of the devices installed in the system you ordered. HVC 200/300/360-EN | 002...
5. Repeat steps 2 thru 4 for each long distance kit that is installed. 6. Close the DC door. Refer to section 10.8. 6.3.13 Disconnect the ethernet cable from the converter Preliminary requirements • • Only do this procedure if another procedure refers to it. HVC 200/300/360-EN | 002...
Outlet 2 D (CB 4A) Outlet 3 E (CB 3B) Outlet 4 F (CB 3A) 6.3.14 Connect the ethernet cable to the connector Preliminary requirements • • Only do this procedure if another procedure refers to it. HVC 200/300/360-EN | 002...
The illustration shows the terminal block X9 on the power cabinet and the connections treated in this section. • Typically, an EMO has two internal switches that are connected to four terminals on the connection block. HVC 200/300/360-EN | 002...
For the specifications, refer to section 12.13. 3. Put the ferrule in the crimp plier. 4. Insert the wire into the cavity of the ferrule. 5. Install the ferrule on the wire. Use the crimp plier. HVC 200/300/360-EN | 002...
The precommissioning mode only works correctly when the Neutral wire after the transformer is not earthed. If the Neutral wire is earthed, then contact the manufacturer. Refer to section 1.11. HVC 200/300/360-EN | 002...
2. Connect the 120 V AC cable for the precommissioning mode. Refer to section 6.4.4. 3. Do a check on the condition or the position of the electrical parts. Refer to section 6.4.5. 4. Set the precommissioning switch. Refer to section 6.4.6. HVC 200/300/360-EN | 002...
3. Connect the wires to the terminals. Wire Connect to terminal L1 wire (A) X1-1 (D) Neutral wire (B) X1-2 (E) PE wire (C) X1-3 (F) 4. Tighten the screws to the correct torque. Refer to section 12.4. HVC 200/300/360-EN | 002...
4. Energize the 120 V AC connection for the precommissioning mode. 5. Measure the voltage before the breaker Q2. It must be 120 V AC. 6. Set the breaker Q2 to ON. 7. Set the precommissioning switch Q10 to the postion 1 (EXT). HVC 200/300/360-EN | 002...
1. Set the precommissioning switch Q10 to the postion 0. 2. Set the breaker Q2 to OFF. 3. De-energize the external 120 V AC power supply. 4. Measure the voltage before the breaker Q2. It must be 0 V AC. HVC 200/300/360-EN | 002...
5. Fully remove the cable from the electrical system. Prepare for commissioning Preliminary requirements • Qualified installation engineer Danger: Hazardous voltage • Do not commission the EVSE. Only a service engineer of the manufacturer is qualified to commission the EVSE. HVC 200/300/360-EN | 002...
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Specification of the external fuse at the power distribution board • Date that the installation is done • Special remarks, for example to decline the authorization for the service engineer of the manufacturer to take photos HVC 200/300/360-EN | 002...
1. Make sure that the situation is safe again. 2. Turn the knob to release the emergency stop button. • The EVSE starts. • The LED indicator of the beacons become green. • The EVSE resumes the normal operation. HVC 200/300/360-EN | 002...
1. Follow the EV's instructions to start the charge session. 2. The EVSE shows the progress on the beacon for each outlet. Refer to section 3.4.1. 3. If the charge session does not start, contact ABB E-mobility Inc.. 8.4.3 Stop a charge session Do this procedure to stop a charge session at any time.
5. If necessary, apply wax on the front for extra protection and gloss. 6. If there was rust and you want it not to appear again, apply a rust-preventive primer. Ask the manufacturer for specifications and instructions. HVC 200/300/360-EN | 002...
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Maintenance and cleaning HVC 200/300/360-EN | 002...
Close the door of the power cabinet Preliminary requirements • Door key to the power cabinet. Danger: Hazardous voltage • Make sure that only qualified personnel has access to the door key. Note: There is one unique door key for each cabinet. HVC 200/300/360-EN | 002...
Set of open spanners Procedure 1. Remove these parts: • Fasteners (A) • Plinth covers (B) 10.4 Install the covers Preliminary requirements • Set of open spanners • Four nuts with washers M6 (C), four bolts M5 (D) HVC 200/300/360-EN | 002...
1. Loosen the fasteners and remove the lower lexan cover (A). 2. Loosen the fasteners and remove the upper lexan cover (B). 10.6 Install the AC cover Preliminary requirements • The main switch is set to • Screwdriver OFF. HVC 200/300/360-EN | 002...
2. Turn the door key counterclockwise to unlock the door (B). 3. Do step 1 and 2 again for the second lock (C). 4. Open the door. 10.8 Close the DC door Preliminary requirements • Door key of the DC door HVC 200/300/360-EN | 002...
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1. Close the door. 2. Insert the door key in the lock (A). 3. Turn the door key counterclockwise to lock the door (B). 4. Do step 2 and 3 again for the second lock (C). HVC 200/300/360-EN | 002...
1. Try to find a solution for the problem with the aid of the information in this document. 2. If you cannot find a solution for the problem, contact the manufacturer or the local service unit. Refer to section 1.11. HVC 200/300/360-EN | 002...
HVC UL 360-2 M-P-0 ABB6AGC116222 300-4D UL HVC UL 300-4 M-PD-0 ABB6AGC116219 300-2D UL HVC UL 300-2 M-PD-0 ABB6AGC116221 300-4S UL HVC UL 300-4 M-P-0 ABB6AGC116220 300-2S UL HVC UL 300-2 M-P-0 ABB6AGC116226 200-4D UL HVC UL 200-4 M-PD-0 HVC 200/300/360-EN | 002...
Fasteners and washers, for the earthing M10, class A2, length 70 mm (2.75 in) connections Table 2: Cable lugs Location Wire Size Maximum width Maximum length [mm] [in] [mm] [in] Power cabinet AC input power DC power HVC 200/300/360-EN | 002...
Short circuit current rating 65 kA Electro Magnetic Compatibility (EMC) FCC Directive Immunity: Class A rating Emissions: Class A 12.6 Cleaning specifications Parameter Specification Cleaning agent pH value between 6 and 8 Non-abrasive tool Non-woven nylon hand pad HVC 200/300/360-EN | 002...
Total depth required for the power configuration, six power cabinets cabinet Space to open the power cabinet door Depth of the muffler Parameter Specification for a single power cabinet [mm] [in] 1370 53.9 1970 77.6 1100 43.3 HVC 200/300/360-EN | 002...
Technical data 12.10 Foundation specifications 12.10.1 Power cabinet (custom foundation) 1190 1060 1019 Holes to install the fasteners of the gland plate power cabinet HVC 200/300/360-EN | 002...
12.13 Cable specifications 12.13.1 General specifications for cables Parameter Specification Ambient resistance Resistance to placing in the ground, sub- merged in conduit Compliance UL recognized and approved components Isolation requirements UL recognized and approved components HVC 200/300/360-EN | 002...
6-12 mm (0.23-0.47 in) Conductor Bare copper, fine wired, bunch stranded acc. to VDE 0295 CI.5/IEC CI.5 Insulation Special PVC that is serviceable for outdoor use, UV-protected, and oil resistant Nominal voltage 0.45 kV / 0.75 kV HVC 200/300/360-EN | 002...
-40 °C to +80 °C (-40 °F to +176 °F) 12.13.11 Optical fiber cables Parameter Specification Type OM3, prefabricated - OM3, PCF or fiberglass (multimode, 850 nm) Number of fibers 4 (2 for spare) ® Connector type B-FCO(ST HVC 200/300/360-EN | 002...
Maximum power dissipation 391 kVA Power factor at full load ≥ 0.95 Efficiency >94% and 96% in power spectrum be- tween 20% and 100% of full power Nominal input current 470 A AC Short-circuit capacity 25 kA HVC 200/300/360-EN | 002...
In the Dynamic variant the maximum output current for one outlet is available only when the sum of the output currents for all the outlets in use does not exceed the total output current of the power cabinet. 12.15.2 Power curve HVC 200 1000 HVC 300 1000 HVC 200/300/360-EN | 002...
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