Forest King PRO YTL-007-506 Instructions & Assembly

22ton log splitter

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YTL-007-506
22Ton Log Splitter
Instruction & Assembly
Please scan the QR code to see
the assembly video on Youtube.
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE
REV06062023

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Summary of Contents for Forest King PRO YTL-007-506

  • Page 1 YTL-007-506 22Ton Log Splitter Instruction & Assembly Please scan the QR code to see the assembly video on Youtube. SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE REV06062023...
  • Page 2: Table Of Contents

    Table of Contents General Warnings and Rules………………………………………………...3 Hazard Signal Word Definitions……………………………………………...4 Controls and Features Identification………………………………………...5 Component Parts……………………………………………………………...6 Assembly Instructions………………………………………………………...7 Operation Instructions……………………………………………………….12 Maintenance and Storage…………………………………………………..15 Troubleshooting…………………………………………………………..16 Specification………………………………………………………………….17 Parts Drawing & Parts List…………………………………………………..18 Limited Warranty……………………………………………………………..21 - 2 -...
  • Page 3: General Warnings And Rules

    GENERAL WARNINGS READ and UNDERSTAND this manual completely before using 22 Ton Log Splitter. Operator must read and understand all safety and warning information, operating instructions, maintenance and storage instructions before operating this equipment. Failure to properly operate and maintain the log splitter could result in serious injury to the operator or bystanders. Operation Warnings ...
  • Page 4: Hazard Signal Word Definitions

    Hazard Signal Word Definitions This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. DANGER indicates an imminently hazardous DANGER situation which, if not avoided, will result in death or serious injury.
  • Page 5: Controls And Features Identification

    Controls and Features Identification Read this owner’s manual before operating the equipment. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. 1) 7” Wedge- Features wedge wings and tapered ends making splitting easier. 2) Beam–8.5”...
  • Page 6: Component Parts

    WARNING Read and follow all instructions for assembly and operation. Failure to properly assemble this equipment could result in serious injury to the user or bystanders, or cause equipment damage . Engine Shipped Without Oil. Before starting engine, fill with SAE 10W-30 motor oil. See engine manual for engine oil capacity.
  • Page 7: Assembly Instructions

    Assembly Instructions STEP 1: Wheel Assembly 1. Attach the wheels (#4) to the hydraulic reservoir axle secure using flat washerØ20 (#6), thin hex slotted nut M20 (#8) and cotter pin Ø4x36 (#5). Place plastic cover which in the blue bag on the axle cap then install the axle cap (#7) on the end using rubber hammer.
  • Page 8 STEP 3: Attach Tow Bar to the Hydraulic Reservoir 1. Attach the tow bar to the hydraulic reservoir and secure using hex bolt M12x35 (#35), flat washer Ø12 (#20) and lock nut M12 (#25). Put a piece of wood under the engine mounting plate.
  • Page 9 STEP 5: Attach the Beam Assembly Attach the beam assembly (#3) to the tow bar and secure using hinge pin (#50) and R pin (#71). STEP 6: Attach Engine to the Mounting Plate Place the four polyurethane blocks (#12) and large flat washer Ø10 (#58) between the mounting plate and engine.
  • Page 10 STEP 7: Attach the Hydraulic Hose Attention: Remove the plastic plug and O ring in the hose first which are used for shipping purpose. There will be some residual oil in the hose, it does not matter. Attach the hydraulic hose (#39) to the oil outlet connector of gear pump, put in O ring Ø11x2.5 (#32).
  • Page 11 Remove the fuel cap and slowly add fuel to the tank. DO NOT overfill allow approximately ¼ inch of space for fuel expansion. Screw on the fuel cap and wipe away any spilled fuel. DANGER Log splitter engine exhaust contains carbon monoxide, a colorless, odorless, poison gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death.
  • Page 12: Operation Instructions

    Operation Instructions WARNING Before operating or using the log splitter, review the instructions below and all safety information. Failure to follow these instructions may result in property damage or injury to the operator or bystanders. WARNING ALWAYS use the log splitter for its intended use. ONLY use the log splitter to split wood logs, length wise with the grain.
  • Page 13 The log splitter must have at least seven feet of clearance from combustible material. It needs to be on a dry and level surface with good footing. Do not work on mud, ice, brush or snow. When using the log splitter the work zone must be maintained at all times. NOTE: Serious accidents can happen when other people are allowed inside the work zone.
  • Page 14 11. Load a log onto the beam against the endplate (Max Log Length-25”) 12. Make sure hands are clear from the wedge and crush hazard areas. CRUSH WARNING Wedge can cut through skin and break bones. Keep both hands away from wedge and beam slide. Serious accidents can happen when other people are allowed inside the work zone.
  • Page 15: Maintenance And Storage

    Maintenance and Storage CAUTION Improper maintenance and storage of the log splitter may void your warranty. MAINTENANCE Before performing maintenance, the log splitter must be placed in maintenance mode. • Turn off the engine and move the control lever forward and backwards to relieve the hydraulic pressure.
  • Page 16: Troubleshooting

    Troubleshooting Problem Cylinder rod will not move SOLUTION: A,D,E,H,J Slow cylinder rod speed when extending or SOLUTION: A,B,C,H,I,K,L retracting Wood will not split or splits extremely slowly SOLUTION: A,B,C,F,I,K Engine bogs down during splitting SOLUTION: G,L Engine stalls under low load condition SOLUTION: D,E,L,M Cause Solution...
  • Page 17: Specification

    Specifications Ram Force……………………………………………………………….22 Ton Cycle Time………………………………………………………………13 Sec (Note: Cycle time may vary given mechanical and environmental factors; the published cycle time is for ideal conditions) Wedge Size…………………………………………………..7” Harden Steel Gear Pump……………………………………………………………..2-Stage Hydraulic Oil……………………….AW32, AW46 & Universal Hydraulic Oil Amount of Hydraulic Fluid…………………………………………..6 Gallon Max.
  • Page 18: Parts Drawing & Parts List

    Parts Drawing & Parts List - 18 -...
  • Page 19 Ref# Drawing No. Description LSM22A-02000 Hydraulic reservoir LSM22A-05000 Tow Bar B LSM22A-01000 Beam LSP25-14000 Wheel 9404-04036-DX Cotter Pin Ø4x36 9301-20000-DX Flat Washer Ø20 LSP25-00009-DX Axle Cap LSP25-00020-FH Hex Slotted Thin Nut M20 LSM22A-00001 Cylinder Cover LSM22A-04000 Wedge Slide LSP25-10001 6.5HP Engine LSP25-00025 Polyurethane Block 9901-16*2.5...
  • Page 20 Ref# Drawing No. Description LSP25-00007-DX Connector LSP25-00017 Hydraulic Hose (valve-external filter) LSP25-00018 Oil Pipe LSP25-00011 Clamp 9101-12090-DX Hex Bolt M12x90 9101-12080-DX Hex Bolt M12x80 LSP25-00015-DX Thick Washer LSP25-11000-DX Chain Z103 2” Coupler LSP25-05000 Hinge Pin LSM30-00007 Control Valve Cover LSM22-04000 Cylinder LSP25-00010 Oil Plug 3/8...
  • Page 21: Limited Warranty

    Limited Warranty Warranty For one year from the date of purchase, YTL International will replace for the original purchaser, or repair the log splitter. The warranty will not apply to any unit which was not assembled correctly, misused, overloaded or which has been used or operated contrary to our instructions, or which has been repaired or altered by anyone other than an authorized representative.

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