Elastec SmartAsh Operation And Service Manual

Cyclonic barrel burner

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OPERATION AND SERVICE MANUAL
www.elastec.com
SmartAsh Cyclonic Barrel Burner
SMARTASH
D-044 Rev 008

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Summary of Contents for Elastec SmartAsh

  • Page 1 OPERATION AND SERVICE MANUAL www.elastec.com SmartAsh Cyclonic Barrel Burner SMARTASH D-044 Rev 008...
  • Page 2 SMARTASH D-044 Rev 008...
  • Page 3: Table Of Contents

    Tending Burn .................. 15 Terminating Burn ................15 Burning Absorbent Material ............16 SmartAsh Parts List Figure 1 ............17 SmartAsh 110V and 220V Parts Lists ........... 18 SmartAsh Special 110V Parts List ..........19 Replacement Parts ................ 20 Preventive Maintenance ..............21 Problem Solving ................
  • Page 4: Contact Information

    This manual contains information on the operation and maintenance of the SmartAsh Cyclonic Barrel Burner manufactured by Elastec, Inc. All data in this publication is based on the latest product information. Elastec reserves the right to make changes at any time without notice and without incurring any obligations.
  • Page 5: Product Description

    PRODUCT DESCRIPTION www.elastec.com The air-powered SmartAsh uses no external fuel. Simply load a 55-gallon (208- liter), open head steel drum, light the load and clamp on the lid. A whirlwind of fire and intense heat is created inside the drum, burning your refuse with no smoke and no smell.
  • Page 6: Safety Precautions

    3. This product must be disconnected from the power source when there is a chance that water may come in contact with the electrical connection. 4. Ensure that the SmartAsh is on stable ground and in no danger of falling or tipping.
  • Page 7: Component Identification

    Drum Lid, Flex Hose, Cord Lock, 2 Side Rails, Cart Base, Hand Rail, Bottom Shield, Axle and Stir Rod (in 2 parts) Drum Lid Hand Rail Plenum Chain Flex Hose Side Rail Safe-Start Fender Axle Cart Base Bottom Shield Wheel SMARTASH D-044 Rev 008...
  • Page 8: Assembly Of The Smartash

    SmartAsh ASSEMBLY www.elastec.com 1. Open cardboard box; 2. Place cart base on work 3. Mount wheel and push nut remove contents. Open box surface. onto wheel. Wheel has labeled “0KIT-AS010” and step shoulder on one side. bag labeled “0KIT-HA010” Ensure that shoulder is and set contents nearby.
  • Page 9 SmartAsh ASSEMBLY www.elastec.com 11.Insert cart handle into side 12. Ensure that mounting 10. Using two 1/4” bolts on rails. holes are lined up in upper each side, mount axle portion of side rail. tabs to side rails. Hand- tighten. 13. Use 1/4” screws and nuts 14.
  • Page 10 SmartAsh ASSEMBLY www.elastec.com 21. Ensure that mounting 19. Place plenum between 20. Lift plenum and align holes are lined up and side rails. This is a tight bottom shield with two fit. Remove two screws at attach plenum to bottom holes in the plenum from bottom of plenum.
  • Page 11 SmartAsh ASSEMBLY www.elastec.com 28. Attach chain to hook as 29. Wrap chain around barrel. 30. Set drum lid on drum. shown. Pull tight to remove any slack and attach to second hook. 31. Rotate clamps into 33. Slide flex hose over snap 32.
  • Page 12: Power Supply Selection

    POWER SUPPLY SELECTION www.elastec.com The first step in getting your SmartAsh ready is to determine the electrical power required for your particular unit (110-volt or 220-volt). You will then need to choose the correct electrical outlet for the unit. NOTE: Choose an outlet with a 20-amp breaker or greater.
  • Page 13: Required Accessories

    1. Select a site at least 10 feet / 3 meters from buildings, hedges and trees. Place SmartAsh on bare ground, gravel or concrete. Do not burn on asphalt surfaces, lawn or ground with dry vegetation, as drum bottom becomes very hot.
  • Page 14: Smartash Operation

    SmartAsh OPERATION www.elastec.com CAUTION: Operator must wear safety glasses and gloves at all times during operation. 1. When burning oil-soaked absorbents, place a layer of unused absorbents in the drum first. This will absorb free liquids that drain from oily materials during burn.
  • Page 15: Tending Burn

    5. When the burn is complete, the unit should be allowed to cool for several minutes. Avoid touching the clamps or porthole until unit has cooled. Be sure to wear gloves when removing the lid. SMARTASH D-044 Rev 008...
  • Page 16: Burning Absorbent Material

    Allow the water to drain away. An ample amount of paper or cardboard must be used as starter fuel to generate the heat required to sustain a fast, quality burn. SMARTASH D-044 Rev 008...
  • Page 17: Smartash Parts List Figure 1

    PARTS LIST FIGURE 1 www.elastec.com Numbers refer to parts listed on following pages. SMARTASH D-044 Rev 008...
  • Page 18: Smartash 110V And 220V Parts Lists

    Drum Lid Assembly 4BANDTO000C Top Band S/S 4SPACSC010 Screen Spacer 4SCRESP010 Spark Screen 4ROD-ST000 Stir Rod 4CARTSM010C Cart SmartAsh Assembly 4HOSEFL708 Flex Hose S/S 45” 4PLEN--110C Plenum Box Assembly 4COVEAI010 Air Port Cover 4AIRP-036C Air Port 2-1/4” 4COVEBL010 Blower Cover...
  • Page 19: Smartash Special 110V Parts List

    The length of the flex hose that connects the plenum assembly to the drum top has been increased, as well. If you plan to use the SmartAsh Cyclonic Barrel Burner in one fixed location, this would be a good choice.
  • Page 20: Replacement Parts

    Air Port Kit 4FILTHO010 Filter Holder 0KIT-FI072 Filter Kit 4KEEPFI010 Filter Keeper 4AIRP-020 Air Port 1-1/4” 4BRACSW000 Switch Bracket 4DEFLSP010 Spark Deflector Assembly 4COVECA010C Cover Cap 0KIT-SN010 Snap Button Kit 4CHAIDO010 Double Loop Chain 4GRATSM000C Grate Complete (Optional) SMARTASH D-044 Rev 008...
  • Page 21: Preventive Maintenance

    To remove the deflector, pry points of cotter pin up straight, hold them together with pliers and tap pin down through the deflector leg. Pull pin free with pliers. When not in use, SmartAsh should be covered and stored indoors. Insert stir rod through porthole in drum. Store chain in accessories tray.
  • Page 22: Problem Solving

    Proceed to next handle and repeat until lid pulls free. To correct drum condition, see “Selecting Drum.” Unit does not start. Saf-Start has not been Engage Saf-Start. See Page 11 for engaged. instructions. SMARTASH D-044 Rev 008...
  • Page 23: Recommended Burnables

    Light the newspaper, re-install the lid and then adjust air flow to the RUN position. The SmartAsh will incinerate approximately 50 pounds per hour. The burn time of the unit will depend on the absorbent type and volume loaded in the drum.
  • Page 24 The leaves will ensure the proper incineration of the tree limbs. Any yard waste material to be burned should be dried because of the high moisture content. Lighting of the leaves is all that is required to start the incineration process. SMARTASH D-044 Rev 008...
  • Page 25 Successful testing has been completed for disposing of free oils containing no absorbent materials. Although care in loading the drum is needed, it is an alternative to mixing absorbent with the oil for disposal in SmartAsh. A maximum of 20 gallons of liquid per load is recommended. Some small pieces of wood material are required for the disposing of oils in this manner.
  • Page 26: Warranty

    Limitation: Elastec is not liable for expenses incurred in repairs or alterations made outside its factories or licensed dealer locations without prior authorization, nor shall it be responsible for the performance of this product to which any revisions or alterations have been made by others.
  • Page 27: Items Not Covered By Warranty

    Replacement of parts as a trial and error method of diagnosis will not be considered for warranty. Replacement parts other than those sold or supplied by Elastec, Inc.  Natural calamities such as fire, flood, etc.

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