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ZF 63 Repair Manual
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ZF 63 Repair Manual

ZF 63 Repair Manual

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Repair Manual
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Spare Parts List
ZF 63 A
ZF 63
ZF 80 A
ZF 80-1 A
ZF 85 A
FEBRUARY 2006
310.01.0054i
cod.

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Summary of Contents for ZF 63

  • Page 1 Repair Manual Spare Parts List ZF 63 A ZF 63 ZF 80 A ZF 80-1 A ZF 85 A FEBRUARY 2006 310.01.0054i cod.
  • Page 8 DIAL FACE CAN BE TURNED TO ZERO POSITION ACCURACY OF READING: SMALL HAND 1 mm (.03937 in) LARGE HAND 1/100 mm (.0004 in) MEASURING DEPTH APPROX. 11 mm (.433 in)
  • Page 9 LEVER CLAMPING SCREW INPUT SHAFT DIAL INDICATOR LEGS KIT (composed of three legs) P/N 978.25.0006.0 (477776) ADAPTER FOR BASIC UNIT 454422 BASIC UNIT...
  • Page 15 NEW VERSION OLD VERSION...
  • Page 16 INPUT SPLINE SIDE CONTROL BLOCK SIDE...
  • Page 20 120 ˚ C 248 ˚ F...
  • Page 21 120 ˚ C 248 ˚ F 120 ˚ C 248 ˚ F 120 ˚ C 248 ˚ F 120 ˚ C 248 ˚ F...
  • Page 22 OLD VERSION NEW VERSION ZF80 A - ZF80-1 A OLD VERSION NEW VERSION ZF63A - ZF63 ZF85 A...
  • Page 26 ADAPTER FOR BASIC UNIT 454422 BASIC UNIT...
  • Page 28 O-RING Housing Housing...
  • Page 29 MAX. MIN. 21.5 1000 1500 2000 2500 3000 3500 4000 4500 5000 DRIVING SPEED (rpm) 7.91 7.39 6.86 6.33 5.80 5.28 4.75 4.22 3.69 3.17 2.64 2.11 1.58 1.05 0.53 1000 1500 2000 2500 3000 3500 4000 4500 5000 DRIVING SPEED (rpm)
  • Page 41 (1.22 R) (1.56 R) (2.04 R) (2.52 R) (2.70 R) (1.22 R) (1.56 R) (2.04 R) (2.52 R) (2.52 R uprated) (2.70 R) (1.22 R) (1.56 R) (2.04 R) (2.52 R) (2.52 R) (2.52 R uprated) (2.70 R) (2.70 R) (1.51 R) (1.93 R) (2.48 R)
  • Page 43 Up to serial number 10730G From serial number 10731G Ratio I=2.52 uprated version & ratio I= 2.52 (for PCM only) Supplied only included in the oil filter kit p/n 3312 199 031...
  • Page 45 Up to serial number 18672F From serial number 18673F Supplied only included in the oil filter kit p/n 3312 199 031...
  • Page 47 This housing is not suitable with cover p/n 3313 301 012. But only with the new cover p/n 3313 301 010 This cover is not suitable with housing p/n 3313 301 013. But only with the new housing p/n 3313 301 009 Suitable only to new housing p/n 3313 301 009 Supplied only included in the oil filter kit p/n 3312 199 031...
  • Page 49 Ratio I=2.52 uprated version & ratio I= 2.52 (for PCM only)
  • Page 50 Tapered roller bearings already assembled...
  • Page 53 Tapered roller bearings already assembled...
  • Page 55 From serial number 43448L (ZF 80 A) and 43463L (ZF 80-1 A)
  • Page 56 Tapered roller bearings already assembled...
  • Page 61 - to be instelled with 12 V power supply - to be instelled with 24 V power supply - to be instelled with 24 V power supply - 26 bar - to be instelled with 12 V power supply - 26 bar...
  • Page 64 F1420176 F1420175...
  • Page 65 To be installed with 12 V power supply...
  • Page 66 F1420178...
  • Page 67 To be installed with 12 V power supply To be installed with 24 V power supply To transform the solenoid valve from 12V to 24V it will be enough to replace only the solenoid - available loosen P/N 3312 199 062. F1420179 The valve is not available loosen and it is a common com- ponent both for 12V and 24V solenoid valve.
  • Page 68 F1420178...
  • Page 69 To be installed with 12 V power supply To be installed with 24 V power supply To transform the solenoid valve from 12V to 24V it will be enough to replace only the solenoid - available loosen P/N 3312 199 062. F1420179 The valve is not available loosen and it is a common com- ponent both for 12V and 24V solenoid valve.
  • Page 70 ZF 63 A - ZF 63 KIT COMPONENTS ZF 63 A BEARINGS KIT, RATIO I = 2.52 (uprated version), Ratio I=2.7...
  • Page 71 ZF 80 A - ZF 80-1 A KIT COMPONENTS...
  • Page 73 (1.20 R) (1.41 R) (1.57 R) (1.96 R) (2.50 R) (2.85 R) (1.21 R) (1.41 R) (1.57 R) (1.96 R) (2.50 R) (2.85 R)
  • Page 75 Supplied only included in the oil filter kit p/n 3312 199 031...
  • Page 78 Tapered roller bearings already assembled...
  • Page 82 F1420176 F1420175...
  • Page 83 To be installed with 12 V power supply...
  • Page 84 F1420178...
  • Page 85 To be installed with 12 V power supply To be installed with 24 V power supply To transform the solenoid valve from 12V to 24V it will be enough to replace only the solenoid - available loosen P/N 3312 199 062. F1420179 The valve is not available loosen and it is a common com- ponent both for 12V and 24V solenoid valve.
  • Page 86 F1420178...
  • Page 87 To be installed with 12 V power supply To be installed with 24 V power supply To transform the solenoid valve from 12V to 24V it will be enough to replace only the solenoid - available loosen P/N 3312 199 062. F1420179 The valve is not available loosen and it is a common com- ponent both for 12V and 24V solenoid valve.

  • Page 88: Kit Components

    KIT COMPONENTS...
  • Page 89 (1.57 R) (1.75 R) (1.96 R) (2.50 R) Tipo della trasmissione Transmission type Posizione della leva "B" Rapporto della trasmissione Shifting position "B" Transmission ratio Posizione della leva "A" Versione della trasmissione Shifting position "A" Transmission version Numero di serie Serial number Ogni anno è...
  • Page 91 Supplied only included in the oil filter kit p/n 3312 199 031...
  • Page 93 Tapered roller bearings already assembled...
  • Page 96 F1420178...
  • Page 97 To be installed with 12 V power supply To be installed with 24 V power supply To transform the solenoid valve from 12V to 24V it will be enough to replace only the solenoid - available loosen P/N 3312 199 062. F1420179 The valve is not available loosen and it is a common com- ponent both for 12V and 24V solenoid valve.
  • Page 98 F1420178...
  • Page 99 To be installed with 12 V power supply To be installed with 24 V power supply To transform the solenoid valve from 12V to 24V it will be enough to replace only the solenoid - available loosen P/N 3312 199 062. F1420179 The valve is not available loosen and it is a common com- ponent both for 12V and 24V solenoid valve.
  • Page 100 KIT COMPONENTS...
  • Page 101 (1.57 R) (1.75 R) (1.96 R) (2.50 R) Tipo della trasmissione Transmission type Posizione della leva "B" Rapporto della trasmissione Shifting position "B" Transmission ratio Posizione della leva "A" Versione della trasmissione Shifting position "A" Transmission version Numero di serie Serial number Ogni anno è...
  • Page 103 Supplied only included in the oil filter kit p/n 3312 199 031...
  • Page 105 Tapered roller bearings already assembled...
  • Page 108 F1420178...
  • Page 109 To be installed with 12 V power supply To be installed with 24 V power supply To transform the solenoid valve from 12V to 24V it will be enough to replace only the solenoid - available loosen P/N 3312 199 062. F1420179 The valve is not available loosen and it is a common com- ponent both for 12V and 24V solenoid valve.
  • Page 110 F1420178...
  • Page 111 To be installed with 12 V power supply To be installed with 24 V power supply To transform the solenoid valve from 12V to 24V it will be enough to replace only the solenoid - available loosen P/N 3312 199 062. F1420179 The valve is not available loosen and it is a common com- ponent both for 12V and 24V solenoid valve.
  • Page 112 KIT COMPONENTS...

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