TAYLOR PITTSBURGH 4000 Series Owner's Manual

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4000 SERIES DUMP TRAILERS
OWNERS MANUAL
4000-1.5 TON, 2.5 TON, 4 TON, 5 TON, & 8 TON DUMP WAGONS
NOVEMBER 2023
TAYLOR PITTSBURGH MFG., INC.
PO BOX 1200
WINFIELD, ALABAMA 35594
205-487-3202
www.taylorpittsburgh.com

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Summary of Contents for TAYLOR PITTSBURGH 4000 Series

  • Page 1 TAYLOR PITTSBURGH MFG., INC. PO BOX 1200 WINFIELD, ALABAMA 35594 205-487-3202 4000 SERIES DUMP TRAILERS OWNERS MANUAL 4000-1.5 TON, 2.5 TON, 4 TON, 5 TON, & 8 TON DUMP WAGONS NOVEMBER 2023 www.taylorpittsburgh.com...
  • Page 2: Warranty

    Delivery Checklists are completed before releasing equipment to the owner. TO THE OWNER: Read this manual before operating your TAYLOR PITTSBURGH farm trailer . The information presented will prepare you to do a better and safer job. Keep this manual handy for ready reference. Require all operators to read this manual carefully and become acquainted with all the adjustment and operating procedures before attempting to operate.
  • Page 3: Safety Symbols & Signal Words

    SAFETY READ AND FOLLOW THE INSTRUCTIONS IN THIS MANUAL AND ESPECIALLY IN THE SAFETY SECTION. FAILURE TO DO SO CAN RESULT IN THIS SYMBOL MEANS SERIOUS INJURY OR DEATH. ATTENTION! TAKE NOTE! THIS SAFETY ALERT SYMBOL BECOME ALERT! FOUND THROUGHOUT THIS MANUAL IS USED YOUR SAFTEY IS INVOLVED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING YOUR PERSONAL...
  • Page 4: General Information & Bolt Torque Chart

    GENERAL INFORMATION INTRODUCTION However, through experience and these READ THIS MANUAL carefully to learn instructions, you should be able to develop how to properly operate and service your procedures suitable to your particular dump trailer correctly. Failure to do so situation.
  • Page 5: Table Of Contents

    CONTENTS ITEM PAGE WARRANTY ............................1 SAFETY SYMBOLS & SIGNAL WORDS ..................2 GENERAL INFORMATION & BOLT TORQUE CHART ............. 3 SPECIFICATIONS ..........................5 SAFETY RULES ..........................6-7 SAFETY DECALS & LOCATIONS .................... 9-11 OPERATION, TRANSPORTING, MAINTENANCE, & STORAGE........12 OPERATION, ASSEMBLY, &...
  • Page 6: Specifications

    DUMP TRAILER SPECIFICATIONS MODEL 1.5T-50 X 72 2.5T-60 X 99 4T-63 X 99 5T-63 X 99 8T-60 X 120 Capacity - Ton 1-1/2 2-1/2 Capacity 35 cu ft 77 cu ft 2-1/2 cu yd 2-1/2 cu yd 3-1/2 cu yd Dump Rear Rear...
  • Page 7 EQUIPMENT SAFETY GUIDELINES Safety of the operator and bystanders is one of the main concerns in designing and developing a dump trailer. However, every year accidents occur which could have been avoided by a few seconds of thought and a more careful approach to handling equipment. You, the operator, can avoid many accidents by observing the following precautions and insist those working with you, or for you, follow them.
  • Page 8: Safety Rules

    SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! · · Your personal safety is a primary concern in the Ensure equipment is properly mounted, adjusted design and manufacture of our products. and in good operating condition. Unfortunately, our efforts to provide safe ·...
  • Page 9 SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! · (Safety Rules continued from previous page) Check condition of hitch pins and blots before transporting. · Do not stop, start or change directions suddenly · on slopes. Keep your equipment in proper working condition.
  • Page 10: Safety Decals & Locations

    SAFETY DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED Replace Immediately If Damaged The following safety decals are located on your implement. Read them and follow their instructions. Keep all decals in place and legible. If safety signs have been damaged, removed, become illegible or parts have been replaced without signs, new safety signs must be applied.
  • Page 13: Operation, Transporting, Maintenance, & Storage

    OPERATION___________________ 4 & 5 TON 3-WAY DUMPING____________ Your trailer is designed for performing jobs Keep bystanders away and clear of trailer with little or no adjustment requirement. while in use. REAR DUMPING TRANSPORTING_______________ Insert hitch pins in both left and right pivot points and secure with click pins.
  • Page 14: Operation, Assembly, & Attaching

    OPERATION · Your personal safety is a primary concern ASSEMBLY in the design and manufacture of our GENERAL products. Unfortunately, our efforts to · Your Series 4000 Dump Trailer is shipped provide safe equipment can be wiped out fully assembled. by a single careless act of an operator or IMPORTANT bystander.
  • Page 15: Notes

    NOTES:...
  • Page 16: 1-1/2 Ton Components

    4000 - 1.5T - DUMP TRAILER COMPONENTS...
  • Page 17 4000 - 1.5T TRAILER MAIN FRAME COMPONENTS Ref. Part Name Part Number Panel/Rear 930419 HHCS 3/8” X 3/4” - NC Gr. 5 303611 Flat Washer 3/8” 303969 Rear Panel Latch Panel/Left Side Box Panel/Right Side Box HHCS 3/8” X 2” - NC Gr. 5, Nut/Hex Locknut 3/8” NC Panel Front Box Floor Assembly HHCS 1/2”...
  • Page 18: 2-1/2 Ton Components

    4000 - 2.5T TRAILER COMPONENTS...
  • Page 19 4000 - 2.5T 60” x 96” TRAILER COMPONENTS Ref. No. Part Name Part Number Qty. Panel/Rear 930420 HHCS 3/4” X 4-1/2” - NC Gr. 5 303706 HEX LOCKNUT 3/4” NC 304022 PANEL LEFT 930414 HHCS 3/8” X 2-1/2” -NC GR. 5 303618 HEX LOCKNUT 3/8”...
  • Page 20: Ton Components

    4000 - 4T TRAILER COMPONENTS...
  • Page 21 4000 - 4T 63” x 99” TRAILER COMPONENTS Ref. No. Part Name Part Number Qty. PANEL/REAR 930421 PIN/TAILGATE HINGE 930547 PIN/HAIRPIN COTTER 5/32” X 3” 930548 HHCS 3/8” X 3” - NC Gr. 5 303620 HEX LOCKNUT 3/8” NC 304018 REAR LEFT HAND POST 930422 PANEL/SIDE...
  • Page 22: Ton Components

    4000 - 5T TRAILER COMPONENTS...
  • Page 23 4000 - 5T 63” x 99” TRAILER COMPONENTS Ref. No. Part Name Part Number Qty. PANEL/REAR 930421 PIN/TAILGATE HINGE 930547 PIN/HAIRPIN COTTER 5/32” X 3” 930548 HHCS 3/8” X 3” - NC Gr. 5 303620 HEX LOCKNUT 3/8” NC 304018 REAR LEFT HAND POST 930422 PANEL/SIDE...
  • Page 24: Ton Components

    4000 - 8T TRAILER COMPONENTS...
  • Page 25 4000 - 8T 60” x 120” TRAILER COMPONENTS Ref. No. Part Name Part Number Qty. HHCS 3/8” X 3” - NC Gr. 5 303620 HEX LOCKNUT 3/8” NC 304018 HHCS 3/4” X 4-1/2” - NC Gr. 5 303706 HEX LOCKNUT 3/4” NC 304022 PANEL/REAR ASSEMBLY - (STANDARD GATE) 930424...
  • Page 26: 1-1/2 Ton Wheel Components

    1-1/2 TON WHEEL COMPONENTS Item Part Number Description Qty. 930460 SEAL / TRIPLE LIP 505283 CONE / BEARING (L44643) 505282 CUP / BEARING (L44610) 930452 HUB / WHEEL 4 - BOLT 505282 CUP / BEARING (L44610) 505283 CONE / BEARING (L44643) 930561 NUT / HEX SLOTTED 1.0”...
  • Page 27: 2-1/2 Ton Wheel Components

    2-1/2 TON WHEEL COMPONENTS Item Part Number Description Qty. 930461 SEAL / TRIPLE LIP 930458 CONE / BEARING (LB6149) 930459 CUP / BEARING (LB6111) 930453 HUB / WHEEL 5 - BOLT 505282 CUP / BEARING (L44610) 930457 CONE / BEARING (L44849) 930561 NUT / HEX SLOTTED 930562...
  • Page 28: Ton Wheel Components

    4, 5 & 8 TON WHEEL COMPONENTS Item Part Number Description Qty. 930462 SEAL / TRIPLE LIP 211440 CONE / BEARING (LM501349) 211441 CUP / BEARING (LM501310) 930580 HUB / WHEEL 6 - BOLT WITH STUDS (DIAGRAM A - ONLY) 930454 HUB / WHEEL 6 - BOLT (DIAGRAM B - ONLY) 206332...
  • Page 29: 1-1/2 Ton Hydraulic Cylinder Components

    3” X 12” CYLINDER FOR 1-1/2 TON TRAILER THIS CYLINDER IS TIE ROD DESIGN WITH SQUARE ENDS Item Part Number Description Qty. 304244 CLIP / HAIR PIN 606949 PIN / CLEVIS 930476 CLEVIS ASSEMBLY for 3” X 12” 930477 930478 TIE ROD 3”...
  • Page 30: 2-1/2 Ton Hydraulic Cylinder Components

    HYDRAULIC CYLINDER FOR 2-1/2 TON TRAILER THIS CYLINDER IS TIE ROD DESIGN WITH SQUARE ENDS Item Part Number Description Qty. 304244 CLIP / HAIR PIN 606949 PIN / CLEVIS 930488 CLEVIS ASSEMBLY for 2-1/2” X 20” TIE ROD 2-1/2” X 20” NUT / TIE ROD BASE END TUBE BARREL 3”...
  • Page 31: Ton Hydraulic Cylinder Components

    HYDRAULIC CYLINDER FOR 4 & 5 TON TRAILER Item Part Number Description Qty. MOUNT/BALL JOINT FITTING/GREASE 1/4”-28 45 DEGREE LOCKING SEGMENT FOR BALL JOINT RING/RETAINING 930515 CONNECTOR/HYDRAULIC HOUSING OUTER CAP/THREADED KIT/ PACKING REPAIR KIT/SEAL REPAIR 930473 CYLINDER COMPLETE 2-1/2” X 20”...
  • Page 32: Ton Hydraulic Valve Components

    4 & 5 TON HYDRAULIC VALVE COMPONENTS Item Part Number Description Qty. RING/SNAP O-RING BODY/VALVE BALL/STEEL SPRING/COMPRESSION O-RING PLUG/ADJUSTMENT SPRING/COMPRESSION SEAL SPOOL/VALVE HHCS 8MM X 25MM NUT HEX LOCK 8MM FLAT WASHER 8MM SPRING/EXT. BELLOWS 930474 HYDRAULIC CONTROL VALVE ASSEMBLY...
  • Page 33: Ton Hydraulic Cylinder Components

    8 TON HYDRAULIC CYLINDER COMPONENTS 3” X 30” “THIS CYLINDER IS ROUND BARREL NON TIE ROD DESIGN” Item Part Number Description Qty. TUBE & PORTS ROD & CLEVIS PISTON BASE & CLEVIS HEAD & GLAND WIPER/ROD SEAL/ROD SEAL/GLAND O-RING NUT/PISTON SEAL/PISTON 930949 PIN/CLEVIS...
  • Page 34 8 TON HYDRAULIC CYLINDER COMPONENTS 3-1/2” X 30” “THIS CYLINDER IS ROUND BARREL NON TIE ROD DESIGN” Item Part Number Description Qty. TUBE & PORTS ROD & CLEVIS PISTON BASE & CLEVIS HEAD & GLAND WIPER/ROD SEAL/ROD SEAL/GLAND O-RING NUT/PISTON SEAL/PISTON 930949 PIN/CLEVIS...
  • Page 35: Ton Hydraulic Components

    8 TON HYDRAULIC COMPONENTS Item Part Number Description Qty. 930471 CYLINDER/HYDRAULIC 3” X 30” Or 930472 CYLINDER/HYDRAULIC 3-1/2” X 30” 930560 TEE/HYDRAULIC SWIVEL 3/8” X 3/8” X 3/8” 930465 HYDRAULIC HOSE 45” 930468 HYDRAULIC HOSE 158” 930463 HYDRAULIC HOSE 16” 930559 SWIVEL/HYDRAULIC 90 DEGREE “O”...
  • Page 36: Manual Hydraulic Pump Components

    MANUAL HYDRAULIC PUMP FOR 1-1/2 TON TRAILER Item Part Number Description Qty. —— NOT SERVICED —— —— NOT SERVICED —— 930533 RELIEF VALVE KNOB 305204 HHCS M8 X 25 930534 GASKET / PUMP 930535 PUMP MAIN BODY 930536 HAND PUMP ONLY (No Body) 930537 GASKET / RESERVOIR 930538...

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