Kubota D1005-E4BG Operator's Manual
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Kubota D1005-E4BG Operator's Manual

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PRINTED IN JAPAN
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KUBOTA Corporation 2007
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Code No. 1J977-8918-1
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D1005-E3BG · D1105-E3BG · D1305-E3BG · V1505-E3BG
D1005-E4BG · D1105-E4BG · D1305-E4BG · V1505-E4BG

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Summary of Contents for Kubota D1005-E4BG

  • Page 1 · · · · D1005-E3BG · D1105-E3BG · D1305-E3BG · V1505-E3BG D1005-E4BG · D1105-E4BG · D1305-E4BG · V1505-E4BG · · · Code No. 1J977-8918-1 PRINTED IN JAPAN KUBOTA Corporation 2007...
  • Page 2 State of California to cause cancer and birth defects or other reproductive harm. D1005-E3BG / D1105-E3BG / D1305-E3BG / V1505-E3BG / D1005-E4BG / D1105-E4BG / D1305-E4BG / V1505-E4BG BA . F . 20 - 48 . 35 . AK...
  • Page 3 D1005-E3BG · D1105-E3BG MODELS D1305-E3BG · V1505-E3BG D1005-E4BG · D1105-E4BG D1305-E4BG · V1505-E4BG...
  • Page 4 FOREWORD FOREWORD You are now the proud owner of a KUBOTA Engine. This engine is a product of KUBOTA quality engineering and manufacturing. It is made of fi ne materials and under a rigid quality control system. It will give you long, satisfactory service.

  • Page 5: Table Of Contents

    CONTENTS SAFE OPERATION ....................1 SERVICING OF THE ENGINE .................. 1 NAMES OF PARTS ....................2 PRE-OPERATION CHECK..................3 BREAK-IN ......................3 DAILY CHECK ....................... 3 OPERATING THE ENGINE..................4 STARTING THE ENGINE(NORMAL) ..............4 COLD WEATHER STARTING ................5 STOPPING THE ENGINE..................
  • Page 6 CONTENTS AIR CLEANER ..................... 19 Dust indicator (optional) ..................... 20 ELECTRIC WIRING ..................... 20 FAN BELT ......................20 Adjusting Fan Belt Tension ....................20 CARRIAGE AND STORAGE ................... 21 CARRIAGE......................21 STORAGE......................21 TROUBLESHOOTING..................... 22 SPECIFICATIONS ....................24 WIRING DIAGRAMS ....................28...
  • Page 7 UNAUTHORIZED MODIFICATIONS to the engine may impair the function and/or safety and affect engine life. If the engine does not perform properly, consult your local Kubota Engine Distributor first. 2. WEAR SAFE CLOTHING AND PERSONAL PROTECTIVE EQUIPMENT (PPE) A DO NOT wear loose, torn or bulky clothing around the...
  • Page 8 SAFE OPERATION 3. CHECK BEFORE STARTING & OPERATING THE ENGINE A Be sure to inspect the engine before operation. Do not operate the engine if there is something wrong with it. Repair it immediately. A Ensure all guards and shields are in place before operating the engine.
  • Page 9 SAFE OPERATION 6. EXHAUST GASES & FIRE PREVENTION A Engine exhaust fumes can be very harmful if allowed to accumulate. Be sure to run the engine in a well ventilated location and where there are no people or livestock near the engine. A The exhaust gas from the muffler is very hot.
  • Page 10 SAFE OPERATION 8. CAUTIONS AGAINST BURNS & BATTERY EXPLOSION A To avoid burns, be cautious of hot components, e.g. muffler, muffler cover, radiator, hoses, engine body, coolants, engine oil, etc. during operation and after the engine has been shut off. A DO NOT remove the radiator cap while the engine is running or immediately after stopping.
  • Page 11 A DO NOT mix different types of Anti-freeze. The mixture can produce a chemical reaction causing harmful substances. Use approved or genuine KUBOTA Anti- freeze. A Be mindful of the environment and the ecology. Before draining any fluids, determine the correct way to dispose of them.
  • Page 12 2. Clean warning and caution labels with soap and water, dry with a soft cloth. 3. Replace damaged or missing warning and caution labels with new labels from your local KUBOTA dealer. 4. If a component with warning and caution label(s) affixed is replaced with a new part, make sure the new label(s) is (are) attached in the same location(s) as the replaced component.

  • Page 13: Safe Operation

    However, when in need of parts or major service, be sure to see your KUBOTA dealer. For service, contact the KUBOTA Dealership from which you purchased your engine or your local KUBOTA dealer.

  • Page 14: Names Of Parts

    NAMES OF PARTS NAMES OF PARTS (1) Intake manifold (10) Oil filler plug (2) Speed control lever (11) Exhaust manifold (3) Engine stop lever (12) Alternator (4) Injection pump (13) Starter (5) Fuel feed pump (14) Oil level gauge (6) Cooling fan (15) Oil pressure switch (7) Fan drive pulley (16) Flywheel...

  • Page 15: Pre-Operation Check

    PRE-OPERATION CHECK PRE-OPERATION CHECK BREAK-IN During the engine break-in period, observe the following by all means: 1. Change engine oil and oil filter cartridge after the first 50 hours of operation. (See "ENGINE OIL" in "PERIODIC SERVICE" section.) 2. When ambient temperature is low, operate the machine after the engine has been completely warmed up. DAILY CHECK To prevent trouble from occurring, it is important to know the conditions of the engine well.

  • Page 16: Operating The Engine

    OPERATING THE ENGINE OPERATING THE ENGINE STARTING THE ENGINE(NORMAL) 1. Set the fuel lever to the "ON" position. CAUTION To avoid personal injury: A Do not allow children to approach the machine while the engine is running. A Be sure to install the machine on which the engine is installed, on a flat place.

  • Page 17: Cold Weather Starting

    A If the glow lamp should redden too quickly or too slowly, immediately ask your KUBOTA dealer to check and repair it. A If the engine does not catch or start at 10 seconds after the starter switch is set at "START"...

  • Page 18: Stopping The Engine

    OPERATING THE ENGINE STOPPING THE ENGINE CHECKS DURING OPERATION While running, make the following checks to see that all parts are working correctly. 1. Set the engine stop lever to the "STOP" position. BRadiator Cooling water(Coolant) 2. With the key switch placed to the WARNING "SWITCHED OFF"...

  • Page 19: Color Of Exhaust

    OPERATING THE ENGINE EMISSION CONTROL SYSTEM Be careful not to empty the fuel tank. Otherwise air may enter the fuel system, requiring fuel system bleeding. A Operate, use and maintain the engine, including the (See "FUEL" in "PERIODIC SERVICE" section.) emission control system in accordance with the instructions provided to the end users, so that the BColor of exhaust...

  • Page 20: Maintenance

    MAINTENANCE MAINTENANCE CAUTION To avoid personal injury: A Be sure to conduct daily checks, periodic maintenance, refueling or cleaning on a level surface with the engine shut off and remove the key. A Before allowing other people to use your engine, explain how to operate, and have them read this manual before operation.

  • Page 21: Service Intervals

    MAINTENANCE SERVICE INTERVALS Observe the following for service and maintenance. Interval Item Ref. page Every 50 hours Check of fuel pipes and clamp bands Cleaning of air cleaner element Cleaning of fuel filter Every 100 hours Check of fan belt tightness Draining water separator Check of radiator hoses and clamp bands Every 200 hours...
  • Page 22 A DO NOT USE Fuels that have sulfur content greater than 1.0 % (10000 ppm). A Since KUBOTA diesel engines of less than 56 kW (75 hp) utilize EPA Tier 4 and Interim Tier 4 standards, the use of ultra low sulfur fuel is mandatory for these engines, when operated in US EPA regulated areas. Therefore, please use No.2-D S15 diesel fuel as an alternative to No.2-D, and use No.1-D S15 diesel fuel as an alternative to No.1-D...
  • Page 23 MAINTENANCE A Recommended API classification Refer to the following table for the suitable American Petroleum Institute (API) classification of engine oil according to the engine type (with internal EGR, external EGR or non-EGR) and the Fuel Type Used : (Ultra Low Sulfur or High Sulfur Fuels).

  • Page 24: Periodic Service

    (SAE A When fuel and lubricant are spilled, J313 JUN87) A Since KUBOTA diesel engines of less than 56 kW refuel after letting the engine cool (75 hp) utilize EPA Tier 4 and Interim Tier 4 off.

  • Page 25: Air Bleeding The Fuel System

    PERIODIC SERVICE BAir bleeding the fuel system BChecking the fuel pipes CAUTION CAUTION To avoid personal injury; To avoid personal injury; A Do not bleed a hot engine as this A Check or replace the fuel pipes after could cause fuel to spill onto a hot stopping the engine.

  • Page 26: Replacement Of Fuel Filter Cartridge

    PERIODIC SERVICE ENGINE OIL A Entrance of dust and dirt can cause a malfunction of the fuel injection pump and the injection nozzle. CAUTION Wash the fuel filter cup periodically. To avoid personal injury: A Be sure to stop the engine before checking and changing the engine oil and the oil filter cartridge.

  • Page 27: Changing Engine Oil

    (1) Oil drain plug • Oil with a viscosity higher than 10W-30 • Oil not recommended by KUBOTA 3. Add new engine oil up to the upper limit of the oil A When using oil of different brands from the previous level gauge.

  • Page 28: Replacing The Oil Filter Cartridge

    PERIODIC SERVICE BReplacing the oil filter cartridge WARNING CAUTION To avoid personal injury: A Do not stop the engine suddenly, stop it To avoid personal injury: after about 5 minutes of unloaded idling. A Be sure to stop the engine before A Work only after letting the engine and changing the oil filter cartridge.

  • Page 29: Changing Coolant

    A If the radiator cap has to be removed, follow the caution and securely retighten the cap. A If coolant should be leak, consult your local KUBOTA dealer. A Make sure that muddy or sea water does not enter the radiator.

  • Page 30: Checking Radiator Hoses And Clamp

    (COOLING-DOWN) for at least 5 soft water in KUBOTA engines. minutes to let it cool down gradually. Then stop the Contact KUBOTA concerning coolant for extreme engine and take the following inspection and servicing. conditions. 1. Check to see if the coolant runs short or if there is 1.

  • Page 31: Radiator Cement

    The LLC contains anti-corrosive agent. If mixed with the cleaning agent, sludge may build up, adversely affecting the engine parts. 7. Kubota's genuine long-life coolant has a service life of 2 years. Be sure to change the coolant every 2 years.

  • Page 32: Dust Indicator (Optional)

    A For belt specifications, contact your KUBOTA dealer. A Check to see if electric cables A If a tension meter cannot be used, adjust based on and wiring are swollen, hardened the deflection.

  • Page 33: Carriage And Storage

    CARRIAGE AND STORAGE CARRIAGE AND STORAGE CARRIAGE STORAGE CAUTION CAUTION To avoid personal injury: To avoid personal injury: A Fix the engine securely not to fall A Do not clean the machine with during operation. engine running. A Do not stand near or under the A To avoid the danger of exhaust fume engine while carrying it.

  • Page 34: Troubleshooting

    In winter, always remove battery from discharged and the machine, charge fully and keep engine will not indoors. Install in machine at time of crank. use. A If the cause of trouble can not be found, contact your KUBOTA dealer.
  • Page 35 TROUBLESHOOTING BWhen engine suddenly stops BWhen engine overheats Cause Countermeasures Cause Countermeasures Check the fuel tank and refill the fuel, Engine oil * Check oil level. Replenish oil as if necessary. insufficient required. Lack of fuel Also check the fuel system for air or Fan belt broken or leaks.

  • Page 36: Specifications

    SPECIFICATIONS SPECIFICATIONS Model D1005-E3BG1 / D1005-E4BG1 Type Vertical, water-cooled, 4-cycle diesel engine Number of cylinders Bore and stroke mm (in.) 76 × 73.6 (2.99 × 2.90) Total displacement cm (cu.in.) 1001 (61.08) Combustion chamber Spherical Type (E-TVCS) SAE Continuous kW / rpm 8.7/1800 H.P.
  • Page 37 SPECIFICATIONS D1105-E3BG1 / Model D1105-E3BG2 D1105-E4BG2 D1105-E4BG1 Type Vertical, water-cooled, 4-cycle diesel engine Number of cylinders Bore and stroke mm (in.) 78 × 78.4 (3.07 × 3.09) Total displacement cm (cu.in.) 1123 (68.53) Combustion chamber Spherical Type (E-TVCS) SAE Continuous kW / rpm 10.1/1800 8.4/1500...
  • Page 38 SPECIFICATIONS Model D1305-E3BG1 / D1305-E4BG1 Type Vertical, water-cooled, 4-cycle diesel engine Number of cylinders Bore and stroke mm (in.) 78 × 88 (3.07 × 3.46) Total displacement cm (cu.in.) 1261 (76.95) Combustion chamber Spherical Type (E-TVCS) SAE Continuous kW / rpm 11.6/1800 H.P.
  • Page 39 SPECIFICATIONS V1505-E3BG1 / Model V1505-E3BG2 V1505-E4BG2 V1505-E4BG1 Type Vertical, water-cooled, 4-cycle diesel engine Number of cylinders Bore and stroke mm (in.) 78 × 78.4 (3.07 × 3.09) Total displacement cm (cu.in.) 1498 (91.41) Combustion chamber Spherical Type (E-TVCS) SAE Continuous kW / rpm 13.4/1800 11.1/1500...

  • Page 40: Wiring Diagrams

    WIRING DIAGRAMS WIRING DIAGRAMS (Energize to run) The parts boxed in are reference, NOT equiped for standard engine spec. Non marked wire dia. is 0.8~1.25 mm .

This manual is also suitable for:

D1105-e3bgD1305-e3bgV1505-e3bgD1005-e3bgD1105-e4bgD1305-e4bg ... Show all

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