Sony XR-55A80K Service Manual
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Sony XR-55A80K Service Manual

Sony XR-55A80K Service Manual

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2022/04/12 21:41:16 (GMT+09:00)
SERVICE MANUAL (UNIQUE)
ORIGINAL MANUAL ISSUE DATE: 2022.04
Conditions of Use:
(1) Please use this information only for the purpose of performing repair, maintenance and/or configuration services of the Sony products (hereinafter
the "Repair services") under the service agreement entered into with the Sony group company (hereinafter the "Service agreement"). Using this
information for any purpose other than the purpose described foregoing is forbidden.
(2) Only the Authorized Servicer's officers, employees or subcontractors (including their officers and employees) whose duties justify a need-to-know
and who have agreed to hold confidential this information (collectively hereinafter the "Permitted users") are permitted to access and use this
information. To disclose or disseminate to any person other than the Permitted users is forbidden.
(3) Destroy or erase any and all portion of this information promptly in an irrecoverable and secure fashion after achieving the purpose described in
Section (1) above.
(4) Do not copy, replicate, reproduce, alter, translate, transmit, sell, lease, or distribute this information in whole or in part without the prior written
permission of the author.
(Notwithstanding foregoing, it is permitted to copy and distribute this information to the Permitted users.)
(5) Please notify immediately any leakage, loss, theft, misappropriation, or other misuse of this information by e-mail to the following address:
somk-gcs-tissnexim-adm@jp.sony.com
(6) In addition to the above, the terms and conditions of the Service agreement shall be applied to using this information.
Revision of Information:
This information may be changed or updated at any time without any prior notice. Please confirm that this information is up-to-date before using it.
GR2VH CHASSIS
Segment : FS
9-888-906-A1
OLED TV
Sony EMCS (M) Sdn. Bhd.,HES-M
© 2022.04
SYS SET

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  • Page 1 Conditions of Use: (1) Please use this information only for the purpose of performing repair, maintenance and/or configuration services of the Sony products (hereinafter the “Repair services”) under the service agreement entered into with the Sony group company (hereinafter the “Service agreement”). Using this information for any purpose other than the purpose described foregoing is forbidden.
  • Page 2 2022/04/12 21:41:16 (GMT+09:00) REVISION HISTORY Version Date Subject 2022.04 Issue SYS SET...
  • Page 3 2022/04/12 21:41:16 (GMT+09:00) MODEL LISTS Model Remote Destination XR-55A80K RMF-TX800U UCM, LA8 RMF-TX800U RMF-TX900U XR-55A80CK RMF-TX900U XR-65A80K RMF-TX800U UCM, LA8 XR-65A80CK RMF-TX900U XR-77A80K RMF-TX800U UCM, LA8 XR-77A80CK RMF-TX900U SYS SET...

  • Page 4: Table Of Contents

    2022/04/12 21:41:16 (GMT+09:00) TABLE OF CONTENTS Title Page TOOLS & EQUIPMENTS SMART CORE FFC PRECAUTIONS DISASSEMBLY AND REMOVAL CAUTION SECTION 1 : XR-55A8*K EXPLODED VIEW AND PART LIST DISASSEMBLY AND REMOVAL CAUTION BOARD LOCATION APPENDIX W IRE DRESSING SHARP EDGE EXPLODED VIEW AND PART LIST FFC REPLACEMENT CAUTIONS SECTION 2 : XR-65A8*K DISASSEMBLY AND REMOVAL CAUTION...

  • Page 5: Tools & Equipments

    2022/04/12 21:41:16 (GMT+09:00) TOOLS & EQUIPMENTS 1 LIST OF ITEMS TO BRING i. Screwdriver (e.g., #2 Phillips Screwdriver) ii. Multimeter iii. ESD Wrist Straps iv. Metal Washer (Flat) or Coin (for remove Rear Cover) v. Ruler (for remove Rear Cover) vi. Service Manual (Unique) (for remove & replace details) Thickness: approx.

  • Page 6: Ffc Precautions

    2022/04/12 21:41:16 (GMT+09:00) FFC PRECAUTIONS FFC Insertion Method ESSENTIAL CAUTION INFO THAT MUST BE FOLLOWED BY PRODUCTION FOR ANY FFC INSERTION METHOD STRAIGHT INSERT Connector Connector DO NOT INSERT FFC IN INSERT FFC IN SLANTING CONDITION STRAIGHT CONDITION DO NOT APPLY EXCESSIVE BOARD FORCE DURING INSERTION INSERT ANGLE...
  • Page 7 2022/04/12 21:41:16 (GMT+09:00) FFC PRECAUTIONS Caution for FFC with Housing Connector CAUTION FOR FFC WITH CONNECTOR INSTALLATION AT PANEL SIDE ABNORMAL HANDLING WILL CAUSE CONTACT SHIFTED & FOREIGN PARTICLES ISSUE AS PICTURE BELOW: ZIFF FFC Insertion Caution Close actuator securely to lock Do not push inwards with excessive force.

  • Page 8: Section 1: Xr-55A8*K

    2022/04/12 21:41:16 (GMT+09:00) SECTION 1: XR-55A8*K 1-1. DISASSEMBLY AND REMOVAL CAUTION REAR COVER 1. Remove the screws from the rear cover (4 pcs) 2. Remove the bottom cover in red box. Washer or coin to unhook Cover Hook *Wrap washer in VA tape (15mm X 55mm) *Thickness approximately 1.5mm ①...
  • Page 9 2022/04/12 21:41:16 (GMT+09:00) SECTION 1: XR-55A8*K 1-1. DISASSEMBLY AND REMOVAL CAUTION REAR COVER 3. Unhook the bottom hook, starting from center.(4 hooks) Legend =bottom hook ‹ › ‹ › ‹ › ① Pull rear cover bottom center until hook <right> <left> ② Pull rear cover towards outside direction release sound is heard.
  • Page 10 2022/04/12 21:41:16 (GMT+09:00) SECTION 1: XR-55A8*K 1-1. DISASSEMBLY AND REMOVAL CAUTION REAR COVER 4. Unhook the left side hooks. (3 hooks) Legend =outline hook =AC tml Hook (1 hook) ① When releasing hook, pull the rear cover corner and insert jig ② Flex the rear cover outwards to release outline hook ③...
  • Page 11 2022/04/12 21:41:16 (GMT+09:00) SECTION 1: XR-55A8*K 1-1. DISASSEMBLY AND REMOVAL CAUTION REAR COVER 5. Unhook the right side hooks. (3 hooks) Legend =outline hook =Side Jack Bottom Hook (3 hooks) ① When releasing hook, pull the rear cover and insert jig ② Flex the rear cover outwards to release outline hook ③...
  • Page 12 2022/04/12 21:41:16 (GMT+09:00) SECTION 1: XR-55A8*K 1-1. DISASSEMBLY AND REMOVAL CAUTION REAR COVER 6. Unhook the top row hooks. (8 hooks) Legend =outline hook ① Tilt the rear cover and push upwards on the left/right side. ② Lift the rear cover off from the center TOOLS &...
  • Page 13 2022/04/12 21:41:16 (GMT+09:00) SECTION 1: XR-55A8*K 1-1. DISASSEMBLY AND REMOVAL CAUTION REAR COVER Hook positioning. 31.7mm 179mm 129mm 180mm 179mm 179mm 129mm 179mm 200mm 200mm 86.5mm 82.5mm 123mm 197mm 197mm 135mm 135mm 302mm 136mm 136mm 302mm TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SECTION 3 SMART CORE...

  • Page 14: Board Location

    2022/04/12 21:41:16 (GMT+09:00) SECTION 1: XR-55A8*K 1-2. BOARD LOCATION POWER BOARD WI-FI BOARD MAIN BOARD RECEIVER BOARD TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SECTION 3 SMART CORE APPENDIX SYS SET...

  • Page 15: Wire Dressing

    2022/04/12 21:41:16 (GMT+09:00) SECTION 1: XR-55A8*K 1-3. WIRE DRESSING INFORMATION Caution: Operator need to fix Smart Core on FLAT surface before FFC insertion to ensure FFC STRAIGHT insertion. FFC side with blue supporting tape, must face CONNECTOR WITH LOCKING during FFC insertion. After assemble Receiver board to Smart Core, operator need to insert Receiver board FFC in straight condition.
  • Page 16 2022/04/12 21:41:16 (GMT+09:00) SECTION 1: XR-55A8*K 1-3. WIRE DRESSING WIRE DRESSING WIRE DRESSING TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SECTION 3 SMART CORE APPENDIX SYS SET...
  • Page 17 2022/04/12 21:41:16 (GMT+09:00) SECTION 1: XR-55A8*K 1-3. WIRE DRESSING TAPE TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SECTION 3 SMART CORE APPENDIX SYS SET...
  • Page 18 2022/04/12 21:41:16 (GMT+09:00) SECTION 1: XR-55A8*K 1-3. WIRE DRESSING WIRE DRESSING TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SECTION 3 SMART CORE APPENDIX SYS SET...
  • Page 19 2022/04/12 21:41:16 (GMT+09:00) SECTION 1: XR-55A8*K 1-3. WIRE DRESSING WIRE DRESSING WIRE DRESSING TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SECTION 3 SMART CORE APPENDIX SYS SET...
  • Page 20 2022/04/12 21:41:16 (GMT+09:00) SECTION 1: XR-55A8*K 1-3. WIRE DRESSING INFORMATION TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SECTION 3 SMART CORE APPENDIX SYS SET...
  • Page 21 2022/04/12 21:41:16 (GMT+09:00) SECTION 1: XR-55A8*K 1-3. WIRE DRESSING WIRE DRESING – LA8 TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SECTION 3 SMART CORE APPENDIX SYS SET...

  • Page 22: Exploded View And Part List

    2022/04/12 21:41:16 (GMT+09:00) SECTION 1: XR-55A8*K 1-4. EXPLODED VIEW AND PART LIST • Place the TV set facing downwards on a stable, level surface before disassembly and assembly of parts.  (*) Parts are not stocked since they are seldom required for routine service. Some delays should be anticipated when ordering these components.
  • Page 23 2022/04/12 21:41:16 (GMT+09:00) SECTION 1: XR-55A8*K 1-4. EXPLODED VIEW AND PART LIST SET PART LIST XR-55A80K XR-55A80K REF. REF. 55A80CK 55A80CK PART NO. DESCRIPTION PART NO. DESCRIPTION 5-039-876-01 LABEL, SIDE TERMINAL HP (TGR) 5-035-920-11 SHEET, INSULATION (L SEP) A • • •...
  • Page 24 2022/04/12 21:41:16 (GMT+09:00) SECTION 1: XR-55A8*K 1-4. EXPLODED VIEW AND PART LIST SCREW REMARKS DESCRIPTION TORQUE (N.m) 4-472-518-11 SCREW, +PSW M3X6 0.4 ± 0.05 2-580-592-01 SCREW, +PSW M3X8 0.4 ± 0.05 5-015-521-01 +PSW M6*16 W14 1.2 ± 0.1 4-579-926-01 SCREW M3X3.0 STEP 0.4 ±...
  • Page 25 2022/04/12 21:41:16 (GMT+09:00) SECTION 1: XR-55A8*K 1-4. EXPLODED VIEW AND PART LIST CONNECTOR REF. PART NO. DESCRIPTION REMARKS 1-014-495-11 CONNECTOR ASSY 28P (GB) CN6401(G25/G25B)-CN1700(BM5STY)(1) CN6601(G25/G25B)-CN6(TCON)- 1-014-509-11 CONNECTOR ASSY 28P (GT) CN8(TCON)(1) 1-014-664-11 FLEXIBLE FLAT CABLE 41P CN4201(BM5STY)-CN7(TCON)(1) 1-014-666-11 FLEXIBLE FLAT CABLE 51P CN4200(BM5STY)-CN5(TCON)(1) 1-014-658-11 FLEXIBLE FLAT CABLE 20P...
  • Page 26 2022/04/12 21:41:16 (GMT+09:00) SECTION 1: XR-55A8*K 1-4. EXPLODED VIEW AND PART LIST OTHER PARTS XR-55A80K XR-55A80CK REMARKS PART NO. DESCRIPTION 1-785-504-21 ADAPTOR, CONVERSION • 4-535-064-61 ASSY,FALL LOCK,BELT LL • • • 4-262-708-04 CLAMPER, CABLE • 5-009-031-02 CLAMPER,CABLE S(BNN) • • • 1-013-691-23 REMOTE COMMANDER (RMF-TX800U) •...

  • Page 27: Section 2: Xr-65A8*K

    2022/04/12 21:41:16 (GMT+09:00) SECTION 2: XR-65A8*K 2-1. DISASSEMBLY AND REMOVAL CAUTION REAR COVER 1. Remove the screws from the rear cover (4 pcs) 2. Remove the bottom cover. Washer or coin to unhook Cover Hook *Wrap washer in VA tape (15mm X 55mm) *Thickness approximately 1.5mm ①...
  • Page 28 2022/04/12 21:41:16 (GMT+09:00) SECTION 2: XR-65A8*K 2-1. DISASSEMBLY AND REMOVAL CAUTION REAR COVER 3. Unhook the bottom hook, starting from center.(4 hooks) Legend =bottom hook ‹ › ‹ › ‹ › ① Pull rear cover bottom center until hook <right> <left> ② Pull rear cover towards outside direction release sound is heard.
  • Page 29 2022/04/12 21:41:16 (GMT+09:00) SECTION 2: XR-65A8*K 2-1. DISASSEMBLY AND REMOVAL CAUTION REAR COVER 4. Unhook the left side hooks. (4 hooks) Legend =outline hook =AC tml Hook ① When releasing hook, pull the rear cover corner and insert jig ② Flex the rear cover outwards to release outline hook ③...
  • Page 30 2022/04/12 21:41:16 (GMT+09:00) SECTION 2: XR-65A8*K 2-1. DISASSEMBLY AND REMOVAL CAUTION REAR COVER 5. Unhook the right side hooks. (4 hooks) Legend =outline hook =Side Jack Bottom Hook (3 hooks) ① When releasing hook, pull the rear cover and insert jig ② Flex the rear cover outwards to release outline hook ③...
  • Page 31 2022/04/12 21:41:16 (GMT+09:00) SECTION 2: XR-65A8*K 2-1. DISASSEMBLY AND REMOVAL CAUTION REAR COVER 6. Unhook the top row hooks. (10 hooks) Legend =outline hook ① Tilt the rear cover and push upwards on the left/right side. ② Lift the rear cover off from the center TOOLS &...
  • Page 32 2022/04/12 21:41:16 (GMT+09:00) SECTION 2: XR-65A8*K 2-1. DISASSEMBLY AND REMOVAL CAUTION REAR COVER Hook positioning. 140mm 161.5mm 178mm 32mm 138mm 163.4mm 161.5mm 161.5mm 140mm 180mm 199mm 199mm 86.5mm 145mm 145mm 82.5mm 123mm 182mm 182mm 97mm 97mm 303mm 263mm TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SECTION 3...

  • Page 33: Board Location

    2022/04/12 21:41:16 (GMT+09:00) SECTION 2: XR-65A8*K 2-2. BOARD LOCATION POWER BOARD WI-FI BOARD MAIN BOARD RECEIVER BOARD TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SECTION 3 SMART CORE APPENDIX SYS SET...

  • Page 34: Wire Dressing

    2022/04/12 21:41:16 (GMT+09:00) SECTION 2: XR-65A8*K 2-3. WIRE DRESSING INFORMATION Caution: Operator need to fix Smart Core on FLAT surface before FFC insertion to ensure FFC STRAIGHT insertion. FFC side with blue supporting tape, must face CONNECTOR WITH LOCKING during FFC insertion. After assemble Receiver board to Smart Core, operator need to insert Receiver board FFC in straight condition.
  • Page 35 2022/04/12 21:41:16 (GMT+09:00) SECTION 2: XR-65A8*K 2-3. WIRE DRESSING WIRE DRESSING WIRE DRESSING TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SECTION 3 SMART CORE APPENDIX SYS SET...
  • Page 36 2022/04/12 21:41:16 (GMT+09:00) SECTION 2: XR-65A8*K 2-3. WIRE DRESSING TAPE TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SECTION 3 SMART CORE APPENDIX SYS SET...
  • Page 37 2022/04/12 21:41:16 (GMT+09:00) SECTION 2: XR-65A8*K 2-3. WIRE DRESSING WIRE DRESSING TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SECTION 3 SMART CORE APPENDIX SYS SET...
  • Page 38 2022/04/12 21:41:16 (GMT+09:00) SECTION 2: XR-65A8*K 2-3. WIRE DRESSING WIRE DRESSING WIRE DRESSING TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SECTION 3 SMART CORE APPENDIX SYS SET...
  • Page 39 2022/04/12 21:41:16 (GMT+09:00) SECTION 2: XR-65A8*K 2-3. WIRE DRESSING INFORMATION TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SECTION 3 SMART CORE APPENDIX SYS SET...
  • Page 40 2022/04/12 21:41:16 (GMT+09:00) SECTION 2: XR-65A8*K 2-3. WIRE DRESSING WIRE DRESING – LA8 TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SECTION 3 SMART CORE APPENDIX SYS SET...

  • Page 41: Exploded View And Part List

    2022/04/12 21:41:16 (GMT+09:00) SECTION 2: XR-65A8*K 2-4. EXPLODED VIEW AND PART LIST • Place the TV set facing downwards on a stable, level surface before disassembly and assembly of parts.  (*) Parts are not stocked since they are seldom required for routine service. Some delays should be anticipated when ordering these components.
  • Page 42 2022/04/12 21:41:16 (GMT+09:00) SECTION 2: XR-65A8*K 2-4. EXPLODED VIEW AND PART LIST SET PART LIST XR-65A80K XR-65A80K REF. REF. 65A80CK 65A80CK PART NO. DESCRIPTION PART NO. DESCRIPTION 5-039-876-01 LABEL, SIDE TERMINAL HP (TGR) 5-035-920-11 SHEET, INSULATION (L SEP) A • • • •...
  • Page 43 2022/04/12 21:41:16 (GMT+09:00) SECTION 2: XR-65A8*K 2-4. EXPLODED VIEW AND PART LIST SCREW REMARKS DESCRIPTION TORQUE (N.m) 4-472-518-11 SCREW, +PSW M3X6 0.4 ± 0.05 2-580-592-01 SCREW, +PSW M3X8 0.4 ± 0.05 5-015-521-01 +PSW M6*16 W14 1.2 ± 0.1 4-579-926-01 SCREW M3X3.0 STEP 0.4 ±...
  • Page 44 2022/04/12 21:41:16 (GMT+09:00) SECTION 2: XR-65A8*K 2-4. EXPLODED VIEW AND PART LIST CONNECTOR REF. PART NO. DESCRIPTION REMARKS 1-014-495-11 CONNECTOR ASSY 28P (GB) CN6401(G25/G25B)-CN1700(BM5STY)(1) CN6601(G25/G25B)-CN6(TCON)- 1-014-509-11 CONNECTOR ASSY 28P (GT) CN8(TCON)(1) 1-014-664-11 FLEXIBLE FLAT CABLE 41P CN4201(BM5STY)-CN7(TCON)(1) 1-014-666-11 FLEXIBLE FLAT CABLE 51P CN4200(BM5STY)-CN5(TCON)(1) 1-014-658-11 FLEXIBLE FLAT CABLE 20P...
  • Page 45 2022/04/12 21:41:16 (GMT+09:00) SECTION 2: XR-65A8*K 2-4. EXPLODED VIEW AND PART LIST OTHER PARTS XR-65A80K XR-65A80CK REMARKS PART NO. DESCRIPTION 1-785-504-21 ADAPTOR, CONVERSION • 4-535-064-61 ASSY,FALL LOCK,BELT LL • • • 4-262-708-04 CLAMPER, CABLE • 5-009-031-02 CLAMPER,CABLE S(BNN) • • • 1-013-691-23 REMOTE COMMANDER (RMF-TX800U) •...

  • Page 46: Section 3: Xr-77A8*K

    2022/04/12 21:41:16 (GMT+09:00) SECTION 3: XR-77A8*K 3-1. DISASSEMBLY AND REMOVAL CAUTION REAR COVER 1. Remove the screws from the rear cover (4 pcs) 2. Remove the bottom cover. Washer or coin to unhook Cover Hook *Wrap washer in VA tape (15mm X 55mm) *Thickness approximately 1.5mm ①...
  • Page 47 2022/04/12 21:41:16 (GMT+09:00) SECTION 3: XR-77A8*K 3-1. DISASSEMBLY AND REMOVAL CAUTION REAR COVER 3. Unhook the bottom hook, starting from center.(6 hooks) Legend =bottom hook ‹ › ‹ › ‹ › ① Pull rear cover bottom center until hook ② Pull rear cover towards outside direction <left>...
  • Page 48 2022/04/12 21:41:16 (GMT+09:00) SECTION 3: XR-77A8*K 3-1. DISASSEMBLY AND REMOVAL CAUTION REAR COVER 4. Unhook the left side hooks. (5 hooks) Legend =outline hook =AC tml Hook ① When releasing hook, pull the rear cover corner and insert jig ② Flex the rear cover outwards to release outline hook ③...
  • Page 49 2022/04/12 21:41:16 (GMT+09:00) SECTION 3: XR-77A8*K 3-1. DISASSEMBLY AND REMOVAL CAUTION REAR COVER 5. Unhook the right side hooks. (5 hooks) Legend =outline hook =Side Jack Bottom Hook (3 hooks) ① When releasing hook, pull the rear cover and insert jig ② Flex the rear cover outwards to release outline hook ③...
  • Page 50 2022/04/12 21:41:16 (GMT+09:00) SECTION 3: XR-77A8*K 3-1. DISASSEMBLY AND REMOVAL CAUTION REAR COVER 6. Unhook the top row hooks. (10 hooks) Legend =outline hook ① Tilt the rear cover and push upwards on the left/right side. ② Lift the rear cover off from the center TOOLS &...
  • Page 51 2022/04/12 21:41:16 (GMT+09:00) SECTION 3: XR-77A8*K 3-1. DISASSEMBLY AND REMOVAL CAUTION REAR COVER Hook positioning. 31.4mm 179.5mm 181.55mm 181.55mm 181.55mm 181.55mm 181.55mm 181.55mm 181.55mm 179.5mm 135mm 135mm 200mm 200mm 86.5mm 82.5mm 193.5mm 193.5mm 123mm 200mm 200mm 93.5mm 101.75mm 101.75mm 304.1mm 292.8mm 304.1mm 292.8mm 90.8mm 90.8mm...

  • Page 52: Board Location

    2022/04/12 21:41:16 (GMT+09:00) SECTION 3: XR-77A8*K 3-2. BOARD LOCATION POWER BOARD WI-FI BOARD MAIN BOARD RECEIVER BOARD TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SECTION 3 SMART CORE APPENDIX SYS SET...

  • Page 53: Wire Dressing

    2022/04/12 21:41:16 (GMT+09:00) SECTION 3: XR-77A8*K 3-3. WIRE DRESSING INFORMATION Caution: Operator need to fix Smart Core on FLAT surface before FFC insertion to ensure FFC STRAIGHT insertion. FFC side with blue supporting tape, must face CONNECTOR WITH LOCKING during FFC insertion. After assemble Receiver board to Smart Core, operator need to insert Receiver board FFC in straight condition.
  • Page 54 2022/04/12 21:41:16 (GMT+09:00) SECTION 3: XR-77A8*K 3-3. WIRE DRESSING WIRE DRESSING WIRE DRESSING TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SECTION 3 SMART CORE APPENDIX SYS SET...
  • Page 55 2022/04/12 21:41:16 (GMT+09:00) SECTION 3: XR-77A8*K 3-3. WIRE DRESSING WIRE DRESSING TAPE TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SECTION 3 SMART CORE APPENDIX SYS SET...
  • Page 56 2022/04/12 21:41:16 (GMT+09:00) SECTION 3: XR-77A8*K 3-3. WIRE DRESSING TAPE WIRE DRESSING TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SECTION 3 SMART CORE APPENDIX SYS SET...
  • Page 57 2022/04/12 21:41:16 (GMT+09:00) SECTION 3: XR-77A8*K 3-3. WIRE DRESSING WIRE CRESSING WIRE DRESSING TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SECTION 3 SMART CORE APPENDIX SYS SET...
  • Page 58 2022/04/12 21:41:16 (GMT+09:00) SECTION 3: XR-77A8*K 3-3. WIRE DRESSING INFORMATION TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SECTION 3 SMART CORE APPENDIX SYS SET...

  • Page 59: Exploded View And Part List

    2022/04/12 21:41:16 (GMT+09:00) SECTION 3: XR-77A8*K 3-4. EXPLODED VIEW AND PART LIST • Place the TV set facing downwards on a stable, level surface before disassembly and assembly of parts.  (*) Parts are not stocked since they are seldom required for routine service. Some delays should be anticipated when ordering these components.
  • Page 60 2022/04/12 21:41:16 (GMT+09:00) SECTION 3: XR-77A8*K 3-4. EXPLODED VIEW AND PART LIST SET PART LIST XR-77A80K XR-77A80K REF. REF. 77A80CK 77A80CK PART NO. DESCRIPTION PART NO. DESCRIPTION 5-035-921-11 SHEET, INSULATION (3L SEP) A 5-039-876-01 LABEL, SIDE TERMINAL HP (TGR) • • • •...
  • Page 61 2022/04/12 21:41:16 (GMT+09:00) SECTION 3: XR-77A8*K 3-4. EXPLODED VIEW AND PART LIST SCREW REMARKS DESCRIPTION TORQUE (N.m) 4-472-518-11 SCREW, +PSW M3X6 0.4 ± 0.05 7-682-948-09 SCREW, +PSW 3X8 0.4 ± 0.05 5-015-521-01 +PSW M6*16 W14 1.2 ± 0.1 TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SECTION 3...
  • Page 62 2022/04/12 21:41:16 (GMT+09:00) SECTION 3: XR-77A8*K 3-4. EXPLODED VIEW AND PART LIST CONNECTOR REF. PART NO. DESCRIPTION REMARKS 1-014-674-11 CONNECTOR ASSY 20P CN6401(G26)-CN1700(BM5STY)(1) CN6601(G26)-CN6(TCON)-CN8(TCON)- 1-014-675-11 CONNECTOR ASSY 30P CN14(TCON)(1) 1-014-682-11 FLEXIBLE FLAT CABLE 41P CN4201(BM5STY)-CN7(TCON)(1) 1-014-684-11 FLEXIBLE FLAT CABLE 51P CN4200(BM5STY)-CN5(TCON)(1) 1-014-676-11 FLEXIBLE FLAT CABLE 20P CN3801(BM5STY)-J1(WIFI/BT)(1) 1-014-678-11...
  • Page 63 2022/04/12 21:41:16 (GMT+09:00) SECTION 3: XR-77A8*K 3-4. EXPLODED VIEW AND PART LIST OTHER PARTS XR-77A80K XR-77A80CK REMARKS PART NO. DESCRIPTION 1-785-504-21 ADAPTOR, CONVERSION • 4-535-064-61 ASSY,FALL LOCK,BELT LL • • • 5-009-031-02 CLAMPER,CABLE S(BNN) • • • 1-013-691-23 REMOTE COMMANDER (RMF-TX800U) • •...

  • Page 64: Smart Core

    2022/04/12 21:41:16 (GMT+09:00) SMART CORE DISASSEMBLY AND REMOVAL CAUTION 1. Remove harness in red circles. 2. Release FFC in red box. Remove FFC 3. Remove the smart core. Remove screws Confirm all hooks area released DISASSEMBLE COVER TOP Remove the hooks in the following order. ①...

  • Page 65: Exploded View And Part List

    2022/04/12 21:41:16 (GMT+09:00) SMART CORE EXPLODED VIEW AND PART LIST REF. NO PART NO. DESCRIPTION *5-035-448-11 COVER,TOP (SEP) 5-024-521-22 SLIDE, SW A-5042-387-A HY1_MIC_WW_EV_PR_OS MOUNT 5-036-863-01 COVER,BTM (SEP) A TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SECTION 3 SMART CORE APPENDIX SYS SET...

  • Page 66: Appendix

    2022/04/12 21:41:16 (GMT+09:00) APPENDIX SHARP EDGE • Please wear gloves when removing rear cover to avoid sharp edge at bottom side and hook area as shown in the next figure. : Bottom side sharp edge and sharp corner position. Hook position may vary according to inch : Sharp edge 77”...

  • Page 67: Ffc Replacement Cautions

    2022/04/12 21:41:16 (GMT+09:00) APPENDIX FFC REPLACEMENT CAUTIONS Withdrawal of 41P/51P FFC using Non-ZIF (IPEX connector) Initial condition Step 2 Step 1 PRESS Press the release lock button downward at same time (highlighted in red). PRESS Pull FFC in straight direction while PULL pressing both release lock button at the same time.
  • Page 68 2022/04/12 21:41:16 (GMT+09:00) APPENDIX FFC REPLACEMENT CAUTIONS Withdrawal of 41P & 51P FFC using non-ZIF from panel side (JAE Connector) Step 1 & 2 Initial condition PULL Push the side-release lock buttons inward (highlighted in red). Pull-out FFC in straight direction while pushing side-release lock buttons at the same time.
  • Page 69 2022/04/12 21:41:16 (GMT+09:00) APPENDIX FFC REPLACEMENT CAUTIONS Withdrawal of 20P/25P FFC (IRISO Connector) Initial condition Step 1 & 2 Caution PUSH PULL Main Board side Main Board side PUSH PULL Ensure fingers does NOT touch parts on board and tuner connector when pushing the side locks. Push the side-release lock buttons inward (highlighted in red).
  • Page 70 2022/04/12 21:41:16 (GMT+09:00) APPENDIX FFC REPLACEMENT CAUTIONS Withdrawal of 25P FFC (IRISO Connector) Pre-Step Before FFC Removal Step 1 & 2 Caution PULL PUSH from TOP Do NOT push from side as connector Push the side-release lock buttons inward (highlighted in Remove screws will break due to excessive force applied.
  • Page 71 2022/04/12 21:41:16 (GMT+09:00) APPENDIX FFC REPLACEMENT CAUTIONS Withdrawal of 20P/25P FFC (SMK Connector) Initial condition Step 1 & 2 Caution PUSH Ensure fingers does NOT touch parts on board and tuner connector Main Board side when pushing the side locks. Main Board side PULL Push the side-release lock buttons inward (highlighted in red).
  • Page 72 2022/04/12 21:41:16 (GMT+09:00) APPENDIX FFC REPLACEMENT CAUTIONS Withdrawal of 25P FFC (SMK Connector) Pre-Step Before FFC Removal Step 1 & 2 Caution PULL PUSH from TOP Do NOT push from side as connector Remove screws Push the side-release lock buttons inward (highlighted in red). will break due to excessive force applied.
  • Page 73 2022/04/12 21:41:16 (GMT+09:00) APPENDIX FFC REPLACEMENT CAUTIONS Withdrawal of 25P FFC (PTWO Connector) Initial condition Step 1 & 2 Caution PUSH PULL Main Board side Push the side-release lock buttons inward (highlighted in red). Ensure fingers does NOT touch Pull-out FFC in straight direction while pushing side-release lock parts on board and tuner connector buttons at the same time.
  • Page 74 2022/04/12 21:41:16 (GMT+09:00) Sony EMCS (M) Sdn. Bhd. English 9-888-906-A1 HES-M © 2022.04 SYS SET...

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