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Check that all items are accounted for and free of damage. WARNING! The TANK Fire Suppression extinguishing system unit is to be installed, inspected, recharged and maintained in accordance with NFPA 17A, NFPA 96, and the National Fire Code of Canada as applicable.
Dry the Lines ............72 Fire Protection Manual Actuation Device.....38 Cylinder Tank Maintenance .........73 Trouble Input Wiring ............38 Removing a Cylinder Tank (Empty or Storage) ..73 Fire Protection System Printed Circuit Board ....39 Install New Cylinder Tank(s) ........74 Electrical ..............42 Depressurizing a Cylinder Tank .......75 Wire Ampacity Rating ..........43...
The Tank Fire Suppression system is ETL Listed in accordance with ANSI/CAN/UL/ULC 300, ULCORD- C1254.6. The microprocessor-based control board is ETL Listed to UL Standard 864 and CAN/ULC-S527-11. The Tank Fire Suppression system is acceptable for use in New York City, and is approved per FDNY COA #5870. System Overview The Tank Fire Suppression extinguishing system provides fire protection for commercial cooking appliances and ventilation.
COMPONENTS The following section lists the major components used in the TANK Fire Suppression extinguishing system. Figure 1 - Shipping/Test View 1. Unit is shown in Shipping/Test Position 2. Tank Straps 3. Tank Mounting Bracket (Secured to cabinet with rivets) 4.
(optional for secondary cylinders). Each cylinder assembly is factory-filled with TANK liquid fire suppressant and pressurized to 200 psig (1379 kPA) at 70°F (21°C). Each cylinder supports up to 5 nozzles for a total of 20 flow points.
Figure 4 - Cylinder Tank and Actuator Bracket Discharge Adapter The discharge adapter (p/n WK-283952-000) is used to connect the TANK Fire Suppression cylinder valve outlet to the agent distribution pipe network. The 1/2-inch NPT internal thread of the discharge adapter outlet is connected to the supply line via an elbow and adapter.
Nozzles The Overlapping Female Nozzle(s) (p/n OL-F) are used for plenum, duct, overlapping appliance protection, and dedicated appliance coverage (e.g., salamanders, upright broilers, chain broilers, and appliance with upright obstructions). The nozzles include a cap (p/n 3074-1-1). The cap prevents contamination from entering the pipe network and is designed to pop-off upon system discharge, allowing the agent to flow to the protected hazard area.
Secondary Valve Actuator (SVA) and Hose A Secondary Valve Actuator (SVA) (p/n 87-120042-001) is installed on each secondary cylinder assembly to pneumatically open the cylinder valve(s). The SVA has 1/8” NPT inlet and outlet ports for connection to the system actuation line via the SVA hose. All secondary hoses require a 1” minimum bend radius. The SVA includes a spring-loaded locking pin that locks the actuator piston in the discharge position, ensuring complete discharge of the cylinder contents.
Electric gas shut-off valves are used to shut down the flow of fuel gas to the kitchen appliances upon actuation of the TANK Fire Suppression system. An energized solenoid is used to hold the gas valve in the open position. The solenoid closes the valve when de-energized via the output relay of the control panel.
INSTALLATION The extinguishing system consists of pressurized agent storage cylinders tanks, agent distribution piping, valve actuators, supervisory pressure switches, and agent discharge nozzles. All primary components and piping are factory-installed. Systems may be comprised of single or multiple cylinders depending on the size and configuration of the protected hazards.
(Figure 14). If the system contains multiple tanks, check all additional actuators. 2. Use a 1/2" and 9/16" box end wrench to remove the two mounting bolts holding the tank on the bracket. 3. Loosen the straps. 4. Remove the tanks. Repeat for additional tanks.
Connecting this hose earlier may result in accidental system discharge. Refer to “START-UP/ INSPECTION TEST PROCEDURE” on page 59 for the testing and commissioning procedure. When inspecting the primary actuator hose, replace O-ring. Refer to “TANK FIRE SUPPRESSION SYSTEM PARTS” on page 77.
Supervisory Pressure Switch A supervisory pressure switch will always be located on the primary cylinder by the Primary Actuator Kit (PAK). For secondary cylinders, this is an optional component that may be added on. For primary cylin- ders, the pressure switch is mounted on the primary actuator kit. For all secondary cylinders, the pressure switch is mounted on the Schrader fitting on the cylinder valve.
Figure 18 - Dual V-Bank Filter Plenum SIDE VIEW TOP VIEW *Isolated Plenum Place for Clarity *Isolated Plenum Place for Clarity 4' Max Plenum Plenum Nozzle Nozzle Height 10' Max Filter Filter 0-6" Plenum Nozzle 4' Max Duct Protection The nozzle(s) (page 8) is used for the protection of exhaust ductwork and can protect any duct cross- section type (e.g.
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Nozzles must be installed from 0" to 6" into the protected area of the duct. When more than one nozzle is required (modular protection), each nozzle must be located at the center of its protected module area. Additional nozzles are not required for changes in direction*. Duct obstructions and common ductwork must be protected in accordance with this manual, NFPA 17A and NFPA 96.
Ventilation Exhaust and Dampers The TANK Fire Suppression extinguishing system can be used with the exhaust fan either on or off when the system is discharged. It is recommended that the exhaust fan remain on at the time of discharge to aid in the removal of smoke, gases, and other airborne materials from the hazard area in the event of a fire.
Dedicated appliance protection utilizes a nozzle, or nozzles, for protection of an individual appliance. Overlapping, dedicated appliance, plenum, and duct protection may be incorporated in a single pipe network on the TANK Fire Suppression extinguishing system, as long as the number of nozzles per tank does not exceed five.
8. Deep Fat/Industrial Fryer/Tilt Skillets over 14” wide and up to 34” max depth will be overlapping with 4 nozzles per tank, 30” max spacing. Max oil capacity: 24.75 gallons. Refer to Table 4 on page 21. Figure 22 illustrates the placement of nozzles for TANK Fire Suppression overlapping protection.
Lava Rock Charbroiler Gas or Electric 30” deep Unlimited 3” Depth Table 6 - Appliance with Back Shelf 4 nozzles per tank (20 flow points), 36” max nozzle spacing Maximum Depth of Maximum Length of Maximum Height Hazard Fuel Source...
Exceptions to standard overlapping protection: • Large/Industrial fryers over 14” wide, 4 nozzles at 30” max nozzle spacing per tank. • Woks larger than 24 inch diameter, 4 nozzles at 30” max spacing per tank.
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NOTE: Overlapping nozzle spacing and height requirements are based on the appliances protected for each individual zone. Nozzles must always be located at the start and end of each zone, no more than 12” from the end of the hazard zone (edge of 1st/last cooking appliance surface). Refer to “Overlapping Appliance Protection”...
Upright Broiler/Salamander Protection Upright broilers, chain broilers, and cheesemelters have specific coverage requirements. Unlike appliances with an exposed flat cooking surface, these appliances have an internal cooking surface and only have a small opening in the face or end of the appliance. To cover internal hazards posed by these appliances, an Overlapping Female (OL-F) nozzle (previously 3070-3/ 8H-10-SS) must be placed at the opening and aimed at the opposite rear corner of the appliance.
Appliance with Shelf An Overlapping Female (OL-F) Nozzle (previously 3070-3/8H-10-SS) is used for Appliance Top Cooking equip- ment protection. This type of cooking equipment is available with multiple burner assemblies. Some appliances are equipped with shelving behind the appliance for additional storage. Figure 26 illustrates the shelf cannot overhang the appliance more than 12”...
Wok Protection An Overlapping Female (OL-F) Nozzle (previously 3070-3/8H-10-SS) is used for Wok protection. The nozzle must be located within 12” from the left or right of the Wok and 15” from the front or back of the Wok. The Wok diameter range for protection is 11”...
12” from the left or right of the Wok and 15” from the front or back of the Wok. The Wok diameter range for protection is 30” diameter. 4 nozzles per tank, 30” max nozzle spacing. 1. Pipe and fittings above the hood will be 1/2” copper pipe/Pro-Press, Grade L copper tubing/fittings.
Appliance with Upright Obstruction Salamanders/Cheesemelters have specific coverage requirements, unlike appliances with an exposed flat cooking surface, these appliances have an internal cooking surface and only have a small opening in the face or end of the appliance. To cover internal hazards posed by these appliances, an Overlapping Female (OL-F) nozzle (previously 3070-3/ 8H-10-SS), is placed at the opening and aimed at the opposite rear corner of the appliance.
Appliance with Overhead Salamander The following Salamander/Cheesemelter example does not require overlapping protection. Unlike appliances with an exposed flat cooking surface, these appliances have an internal cooking surface and only have a small opening in the face or end of the appliance. To cover internal hazards posed by these appliances, an Overlapping Female (OL-F) nozzle (previously 3070-3/ 8H-10-SS) must be placed at the opening and aimed at the opposite rear corner of the appliance.
Pizza Ovens Pizza ovens have specific coverage requirements, unlike appliances with an exposed flat cooking surface, these appliances have an internal cooking area and only have a small opening in the face or end of the appliance. When installing the appliance, make sure the nozzle does not obstruct cooking operations. To cover the internal hazard posed by these appliances, an Overlapping Female (OL-F) nozzle (previously 3070-3/8H-10-SS) must be placed at the opening and aimed at the opposite rear corner of the appliance.
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Figure 32 - Double Stack Pizza Oven 1. Overlapping Nozzle (OL-F) 3. Install union in pipe leading to nozzle to allow for appliance removal and cleaning. 2. Conveyor Opening Figure 33 - Triple Stack Pizza Oven 1. Overlapping Nozzle (OL-F) 3.
The supply line is defined as the run of all pipe and fittings from the tank outlet to the last branch line, including fittings at the start of all branch lines. All branch lines start at the outlet of the applicable supply line fitting and do not include the supply tee.
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Refer to “Cylinder Nozzle and Piping Parameters” on page 34 for supply line and branch piping limita- tions. Figure 34 - Distribution Piping Hood Mounted Utility Cabinet Distribution Piping Example Supply Line between hoods, if required. Plenum Hood Penetration Branch Duct Branch Supply Line between hoods, if required.
4. Maximum 6 ft vertical rise of supply line above cylinder outlet. 5. Minimum 7 ft. of supply line to first overlapping nozzle. 6. If hoods are piped to the same tank, the sum of piping between hoods plus distance to first overlapping nozzle should NOT exceed 42 feet.
Gas Shut-Off Valves The electric gas valve is held open in the energized state, and closes when de-energized via the output relay of the control panel. A listed manual reset relay is required to ensure manual reset prior to fuel being restored in accordance to NFPA17A.
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Figure 36 - Firestat Installation Details Hood Riser Location Downstream Duct Protection* * Application specific, refer to page 52 for details. Firestat Components 1. Hood Riser Firestat • Fenwal Part Number - 12-F28021-32144-OT-360 - Normally Open, Close on Rise @ 360°F •...
Hood Riser Sensor Replacement The following instructions are for replacing a hood duct stat or fire stat located in the riser. NOTE: Make sure the fire system is deactivated and all controls are powered down before servicing the unit. Service should only be performed by trained personnel. 1.
Fire Protection Manual Actuation Device The push/pull station (Figure 38) is a remote manual actuation device to activate the fire system. This remote man- ual actuation device (push/pull station) contains one set of normally open contacts and mounts to any standard sin- gle gang junction box.
Fire Protection System Printed Circuit Board The fire protection system printed circuit board (PCBCORE) is a microprocessor-based controller that pro- vides all the necessary monitoring, timing, and supervision functions required for the reliable operation of the fire system. Under normal conditions, the “Fire System Activated” light is on. This indicates the system is armed and active.
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Connector Descriptions Note: Some connections may not be used dependent on system configurations. Connector J1 contains battery pack connections for battery charging and monitoring. Pin 1 – Battery Positive Pin 2 – Battery Negative Connector J2 contains Supervised Sensor Loop connections Pin 1 –...
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Connector J5 and J6 is for RJ-45 connections These two connections are for the Modbus Network. This network may be used by non-fire system related equipment to monitor operating conditions of the electrical (PCBCORE) board. Connector J7 Interlock Network connections Pin 1 –...
Electrical WARNING! Disconnect power before installing or servicing control. High voltage electrical input is needed for this equipment. A qualified electrician should perform this work. Before connecting power to the control package, read and understand the entire section of this document. As-built wiring diagrams are furnished with each control package from the factory and are either attached to the door of the unit or provided with the paperwork packet.
Wire Ampacity Rating The load current rating and the over-current protection for conductor types shall not exceed 15 amperes for 14 AWG, 20 amperes for 12 AWG, and 30 amperes for 10 AWG aluminum and copper-clad aluminum after any correction factors for ambient temperature and number of conductors have been applied. Refer to Table 10. Table 10 - Copper Wire Ampacity @ 75°C Wire Size AWG Maximum Amps...
Fire Group Fire Groups are for the purpose of using multiple CORE controlled fire systems and grouping specific fire systems together. This will allow the user the ability to assign different zones for independent activation. In order to set a fire group, you will need to set the CORE board DIP switches as shown in Table 12. Table 12 - Fire Group DIP Switch Position Fire Group Number Note: Every panel with matching fire group settings (DIP switches 6 and 7) will activate simultaneously in a...
Fire Protection System Supervised Loops The supervised loops are integral to proper operation and activation of the Fire Protection System. All systems have two supervised loops; each loop consists of two conductors, one positive and one negative. One loop is ded- icated to all sensors, while the other is dedicated to all manual actuation devices (push/pull stations).
Supervised Loop Electrical Details NOTE: Place the panel in test mode when checking the supervised loop circuit. Before checking the supervised loop circuit (Figure 44), verify all CORE power supplies (PS-02) are set to 27.5V DC. Check all supervised loop connections. Verify wiring is properly connected and secure. If any of the readings in Table 14 are out of range or other faults are present, there is an issue with that loop or associated components/ wiring.
Installation, commissioning, or resetting of the fire system must be done by a licensed fire system installer. Use the guidelines set forth by the appropriate fire system manual; PCU with CORE Fire Suppression System manual, Model TANK (Electric Wet Chemical) Extinguishing System, or other fire system manufacturer.
Table 15 provides details on PCU size, modules, and nozzle quantity per unit. Pollution Control Units (PCU) cov- ered by a TANK Fire System can utilize up to 12 nozzles per tank. PCU Fire System type “REFS” is covered by TANK.
The electric release solenoid is energized, allowing pressurization of the pneumatic actu- ator(s). The actuator’s plunger(s) will depress into the tank valve body, releasing agent to flow to the hood duct, plenum, and appliance nozzles.
Test Mode Overview The fire protection system has an integrated option for testing. When in test mode, the release solenoid is disabled and will prevent the fire extinguishing agent from spraying on the appliances. For testing purposes, this will allow the activation of the fire system, audible alarm, shunt trip breaker (if applicable), and shut down of appliances via gas valve reset relay.
Battery Backup Important! The battery backup system requires that the batteries be changed every 2 years, from the date of fire system commissioning, maximum. Failure to do this will result in a void in product reliability and may cause severe damage to facility due to loss of fire protection. Figure 48 - Battery Backup The fire protection system contains a battery backup.
Fire Protection System Firestat The Firestat (page 36) is a device installed in the riser of the hood, at the duct connection, that measures temperature. One sensor shall be installed in each exhaust riser. Secondary downstream detectors in the duct are not required except as outlined in the Non-Solid Fuel Appliances and Solid Fuel Appliances section.
TROUBLESHOOTING Table 16 lists out causes and corrective actions for possible problems with the system. Review this list prior to consulting the manufacturer. Table 16 - Fire Protection System Troubleshooting Problem Potential Cause Corrective Action Broken supply fan belt Replace fan belt. Exhaust Fan is On and Supply Fan Fire system distributor must arm fire will not Start...
CORE Board Faults When there are no faults in the fire system, the LED light will stay solid. When there is a fault, the LED light will flash with a short break. Count the flashes then wait for the short break to determine the fault. NOTE: CORE Boards with software version 1.68 and prior will use one brief flash every 3-seconds to indicate there are no faults in the fire system.
Appliance Shutdown in Fault Conditions The system is equipped to shut down the appliances if a fault condition is present. Table 17 displays fault conditions that affect the appliances’ fuel and power sources, alarm muting, and local trouble relay. NOTE: CORE Boards with software version 1.68 and prior will use one brief flash every 3-seconds to indicate there are no faults in the fire system.
Supervised Loop Wiring Troubleshooting NOTE: Place the panel in test mode during diagnostic testing. Before troubleshooting, verify all power supplies (PS-02) are set to 27.5V DC. Verify all circuit checks from “Supervised Loop Electrical Details” on page 46. If any readings are not in range, there is an issue with that loop or associated components/wiring.
DIP Switch Settings When set from the factory (Figure 50), switches 1, 5, and 8 are in the On (Closed) positions. Switch 2, 3, 4, 6, 7 are in the Off (Open) position. This should be considered the default positions and should not be changed. Table 19 - DIP Switch Settings DIP Switch # Description...
Typical DIP Switch Arrangement Only One Fire Protection System Panel on the network: Core Board # DIP 1 DIP 2 DIP 3 DIP 4 DIP 5 DIP 6 DIP 7 DIP 8 #1 (Hood Master) Two Fire Protection System (or CORE) Panels on the network: Core Board # DIP 1 DIP 2...
START-UP/INSPECTION TEST PROCEDURE NOTE: This service procedure covers a single manifold system however a duplicate manifold and tank setup is possible. If you have a two manifold system, a second service kit will be required along with fittings to connect it properly. Refer to Table 23 on page 77 for service parts.
- If this is the first installation/start-up procedure, confirm a Supervisory Pressure Switch fault is active. Then, connect the PAK hose to the tank Schrader valve after the PAK/SVA actuators are con- firmed in the ship/test position. Apply Leak Lock joint sealing compound on the sealing surface of the Schrader valve when connecting the PAK hose to the tank assembly.
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• Close the Nitrogen Cylinder. • Remove the pressure gauge on the PAK. Figure 53 - Service Test Tank Details Single Schrader Port Nitrogen Connection Dual Schrader Port Nitrogen Connection 1. Nitrogen Service Cylinder with regulator attached 5. Secondary Actuator Hose 2.
Balloon Test Procedure NOTE: The following should be tested with battery power only (A/C power disconnected) and then tested with A/C power connected. Figure 54 - Additional 1/4” Test Hose • Connect an additional 1/4” refrigerant test hose from the service Schrader valve of the PAK assembly (45°...
- Check all cylinder gauges to confirm proper pressure is within the “green” range. If pressure is low, refer to “Adding Nitrogen to Tank(s)” on page 68. - Slowly disconnect the test hose with inline filter from the tank cylinder. • Relieve pressure in the actuation line. Slowly disconnect the test hose from the PAK service valve.
• Prepare the tank cylinder assembly for leakage testing. • Cylinder assemblies with one Schrader valve: - Inspect the PAK hose O-ring. Replace O-ring if damaged or deformed. Refer to “TANK FIRE SUPPRES- SION SYSTEM PARTS” on page 77. - Quickly connect the PAK hose to the Schrader valve on the primary cylinder to minimize nitrogen loss.
This section contains the inspection and maintenance instructions for the TANK Fire Suppression extin- guishing system. These procedures must be performed in accordance with NFPA 17A and the National Fire Code of Canada as applicable.
• All cylinder mounting brackets are securely fastened to the hood. • Verify all cylinders are pressurized within the “green” range. • Leak Lock joint sealing compound was applied when connecting the PAK hose to the tank assembly. • Check hose connections with soapy water to check for leaks.
Conditional Maintenance Replacing A Primary Actuation Kit If a PAK fails to operate during system testing, follow these steps to replace the PAK: 1. Ensure the primary actuation hose is not connected to the primary cylinder or a nitrogen pressure sup- ply system.
Repair or replace components that show signs of leaking/damage. Table 23 on page 77 provides all required components/part numbers to service low pressure tank(s). Refer to Fig- ure 60 for assembling service kit. After the low pressure condition is identified and fixed, follow these steps to add nitrogen.
Clean up should be completed within 24 hours of any system discharge. TANK Fire Suppression cylinders need to be replaced every 12 years, and after any system discharge. Appliance Cleanup No unusual cleanup procedure is required.
• Fill test cylinder(s) with water and pressurize. • Install a test cylinder for each removed cylinder. Refer to “Install New Cylinder Tank(s)” on page 74. • Attach a suitable container (or hose to a container or other point of disposal) at each pipe outlet where a nozzle was installed to collect the water discharge.
Flushing Procedure with an External Water Supply The procedure is used for flushing out the fire system piping after a fire system discharge. Tank cylin- der(s) must be in place when flushing the system. Refer to Figure 61 for testing setup.
Dry the Lines • Connect the nitrogen line directly to the distribution piping service Schrader valve on the manifold line. Refer to Figure 62. • Set your pressure regulator to 100 psi and blow down the lines for a minimum of 30 seconds. Larger systems may take longer.
Cylinder Tank Maintenance TANK Fire Suppression cylinders need to be replaced every 12 years, and after any system discharge. WARNING! Never assume that a cylinder is unpressurized. Handle all cylinders as if they are pressurized until verified otherwise. Pressurized cylinders are extremely hazardous.
• Install and tighten the 2 bolts to hold the tank onto the bracket. The square nut can be tightened with a 9/16” box end wrench; the bolt head can be tightened with a 1/2” box end wrench.
Depressurizing a Cylinder Tank WARNING! Failure to correctly secure the hose could result in death, serious bodily injury, and/or property damage. 1. Secure the cylinder in a chain vice, strap vice, or similar device. 2. Prepare high-pressure discharge hose with a spare nozzle on the end.
4. Check the pressure gauge is in the “green” range. If the pressure is low, refer to “Adding Nitrogen to Tank(s)” on page 68. If the tank(s) were removed for storage, install the tank(s). 5. Restore incoming power to the hood.
BUCKSUP Table 23 - Service Parts (not supplied with system) Description Part Number TANK Fire Suppression Service Kit (Individual Parts Below) TANK Fire Suppression-S-Kit Fitting 1/4” Male to Male Thread Union Low-Loss Fitting 1/4” Straight Adapter Male to Female Thread NABS 1/4”...
Start-Up and Maintenance Documentation START-UP AND MEASUREMENTS SHOULD BE PERFORMED AFTER THE SYSTEM HAS BEEN INSTALLED (Warranty will be void without completion of this form) Job Information Job Name Service Company Address Address City City State State Phone Number Phone Number Fax Number Fax Number Contact...
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