Page 1 Instruction book ZenergiZe Energy Storage Systems (ESS) ZBP15 - ZBP45 ESF...
Page 3 Atlas Copco ZenergiZe Energy Storage Systems (ESS) ZBP15 - ZBP45 ESF Instruction book Original instructions COPYRIGHT NOTICE Any unauthorized use or copying of the contents or any part thereof is prohibited. This applies in particular to trademarks, model denominations, part numbers and drawings.
Page 4: Table Of Contents
Instruction book Table of contents Safety precautions......................5 Introduction..........................5 General safety precautions....................6 Safety during transport and installation................7 Safety during use and operation.................... 8 Safety during maintenance and repair...................9 Tool applications safety......................10 Battery safety precautions....................10 Main parts........................12 General description........................
Page 5 Instruction book Operating the ECO Controller..................32 General............................32 Main side tabs..........................33 Additional tabs......................... 60 Additional working modes...................... 69 Maintenance........................75 Maintenance schedule......................75 Adjustments and service procedures.................. 76 Checks and troubleshooting..................85 Storage of the ESS....................... 90 Storage............................. 90 Preparing for operation after storage................90 Disposal.........................91 General............................91 Disposal of materials......................91...
Page 6 Instruction book Technical specifications of the ESS................97 11.1 Technical specifications of the ZBP15-ZBP45 unit.............97 11.2 Critical bolt connections....................100 11.3 Dimension drawing......................... 102 11.4 Conversion list of SI units into British units..............103 11.5 Data plate..........................103 Circuit diagrams......................105 2960 8500 00...
Page 7: Safety Precautions
To be read attentively and acted accordingly before towing, lifting, operating, performing maintenance, or repairing the ESS. Introduction The policy of Atlas Copco is to provide the users of their equipment with safe, reliable and efficient products. Factors taken into account are among others: •...
Page 8: General Safety Precautions
Atlas Copco is also not responsible for patent infringement or violation of any rights of third parties arising out of the use of the ESS. Atlas Copco reserves the right to make changes regarding the technical specifications of this product without prior notice.
Page 9: Safety During Transport And Installation
Instruction book • Safety devices shall be tested as described in the maintenance schedule of the instruction manual to determine that they are in good operating condition. • Mind the markings and information labels on the unit. • In the event the safety labels are damaged or destroyed, they must be replaced to ensure operator safety.
Page 10: Safety During Use And Operation
• ESSs shall be stalled on an even, solid floor, in a clean location with sufficient ventilation. If the floor is not level or can vary in inclination, consult Atlas Copco. • The electrical connections shall correspond to local codes. The machines shall be earthed and protected against short circuits by fuses or circuit breakers.
Page 11: Safety During Maintenance And Repair
Use only the correct insulated tools for maintenance and repair work, and only tools which are in good condition. • Parts shall only be replaced by genuine Atlas Copco replacement parts. • All maintenance work, other than routine attention, shall only be undertaken when the unit is stopped.
Page 12: Tool Applications Safety
Instruction book bearing a legend such as “work in progress; do not start” shall be attached to the starting equipment. On electrically driven units the main switch shall be locked in open position and the fuses shall be taken out. A warning sign bearing a legend such as “work in progress; do not supply voltage”...
Page 13 Instruction book • Any uncovered battery material such as electrolyte or powder on the skin or in the eyes must be flushed with plenty of clean water immediately. Then seek medical assistance. Spillages on clothing should be rinsed out with water. •...
Page 14: Main Parts
Instruction book Main parts General description ZenergiZe modular ESS design to meet the requirements of applications such as rental, events and telecom. Ideal for any metropolitan job or event. Based in lithium ion batteries, this portable product is ready to supply power in the most demanding situation, working in island mode or a hybrid solution together with a diesel generator.
Page 15: Markings And Labels
Instruction book Markings and labels Markings provide instructions and information. They also warn of hazards. For convenience and safety, keep all markings in legible condition, replacing them when damaged or missing. Replacement markings are available from the factory. A brief description of all markings provided on the ESS is given hereafter. The precise location of all markings can be found in the parts manual of this ESS.
Page 16: Electrical Features
Instruction book 2.3.1 Galvanized skid To be able to lift the ESS by means of a forklift, a galvanized skid with rectangular slots is provided. 2.3.2 Galvanized and painted canopy The unit is equipped with a galvanized steel canopy to avoid corrosion. This process means, there is a considerable barrier between the steel plate and air ensuring that the painted surface is not compromised.
Page 17 Instruction book 2.4.3 Control and power cubicle The control cubicle grouping the ESS controller, fuses, automatic switches sockets, etc., is accessible by opening the door at the front. ZBP45-xx Reference Description Reference Description EMS 1 MALE POWER LOCKS GREEN LAMP 24 VDC MALE 3P 16A SOCKET GREEN LAMP 230 VAC FEMALE POWER LOCKS...
Page 18 Instruction book ZBP45-xx Reference Description Reference Description BREAKER 4P 125A RCBO 2P 32A 30MA BREAKER 4P 63A RCBO 4P 63A BREAKER 4P 32A MALE 5P 125A SOCKET RCBO 2P 32A 30MA FEMALE 5P 125A SOCKET Note: Refer previous table for rest of the descritptions. 2960 8500 00...
Page 19 Instruction book ZBP45-xx Reference Description Reference Description BREAKER 2P 63A FEMALE 3P 63A SOCKET Note: Refer previous tables for rest of the descritptions. 2960 8500 00...
Page 20 Instruction book ZBP15-60 Reference Description Reference Description EMS 1 RCBO 2P 32A 30MA GREEN LAMP 24 VDC RCBO 2P 32A 30MA GREEN LAMP 230 VAC ELR 30-300 mA BREAKER 1P 2A MALE 3P 63A SOCKET BREAKER 2P 16A MALE 3P 16A SOCKET BREAKER 2P 20A DC FEMALE 3P 63A SOCKET BREAKER 2P 20A DC...
Page 21 Instruction book • One single phase inlet socket X13 to connect the ESS to an external supply in order to slowly recharge the ESS and maintain the batteries voltage and charge during storage or non-activity. 2.4.4 Emergency stop button Push the button to stop the ESS in case of an emergency. When the button is pressed, it must be unlocked by rotating it clockwise, before the ESS can be restarted.
Page 22: Installation And Connection
Instruction book Installation and connection Lifting The lifting eye, to lift the ESS by means of a hoist, is integrated in the bodywork and easily accessible from the outside. When lifting the ESS, the hoist has to be placed in such a way that the ESS, which must be placed leveled, will be lifted vertically.
Page 23 Instruction book 3.2.2 Transportation and positioning of the ESS onto vehicles Due to its compact and optimized design, the ESS offers a great transport efficiency. The ESS can be easily lifted and moved to difficult areas thanks to its central lifting eye and double forklift pockets in its frame.
Page 24: Installation
Place the machine at least at 1m from each wall and the ceiling and provide suitable openings to allow sufficient air flow for adequate cooling. Note: For more information about indoor installation, consult your local Atlas Copco dealer. 3.3.2 Outdoor installation 1.
Page 25 Instruction book installation conditions, stress and ambient temperature. For flexible wiring, rubber-sheathed, flexible core conductors of the type H07 RN-F (Cenelec HD.22) or better must be used. The following table indicates the maximum allowable 3-phase currents (in A), at an ambient temperature of 40°C, for cable types (multiple and single core PVC insulated conductors and H07 RN-F multiple core conductors) and wire sections as listed, in accordance with VDE 0298 installation method C3.
Page 26 Instruction book Use the inlet socket or powerlocks to connect the power cables from the genset to the ESS. Please use the correct cable section and protection according to local requirements. Also connect the start and stop connector X30 to remote start and stop the genset, the ESS provides a volt free contact.
Page 27: Operating Instructions
Instruction book Operating instructions Important: In your own interest, always strictly observe all relevant safety instructions. Do not operate the ESS in excess of the limitations mentioned in the Technical Specifications. Local rules concerning the setting up of low voltage power installations (below 1000 V) must be respected when connecting site distribution panels, switch gear or loads to the ESS.
Page 28 Instruction book 4.2.2 Starting the ESS If batteries are switched ON, then move to step 3. 1. Open left door. 2. Turn selector to start point during 2 seconds and left in ON position. 2960 8500 00...
Page 29 Instruction book Note: Once batteries start, there are several process to protect the equipment (pre- charge and ECO controller initialization). 3. Make sure the switches from the inverter are in ON position. Note: Once ECO controller is initialized several parameters must be configured. A quick start guide is available.
Page 30 Instruction book 8. Set the ZBP in operational mode by turning ON Inverter. 9. Select the size of the AC Input Source to avoid exceeding its maximum power. Note: The selected size will be the maximum amperage per phase that ZBP will request to the Input source.
Page 31 Instruction book 2. Close the Q20 output breaker. Hybrid mode with generator 1. Select on the controller the input type as generator. 2. Plug in the input socket or powerlocks of the ZBP to the output of the generator. 3. Plug in the output socket or powerlocks of the ZBP to the load. 4.
Page 32 Instruction book 2. Follow the steps 2 through 10 of hybrid mode with generator. 4.2.3 Connecting appliances Important: Keep in mind that this machine is a ESS, not a generator set! 1. Start the ESS. See section Starting the ESS. 2.
Page 33 Instruction book In case of grid, if the load is lower than the power available, system will use this extra power to charge automatically. In case of generator, if it is needed to force charging, start manually the generator and setup Remote Start Manual in ON.
Page 34: Operating The Eco Controller
Instruction book Operating the ECO Controller General View It provides the access to main side tabs which contains data, controls, and information of the ECO Controller User Interface. • Additional tabs are displayed with blue dotted rectangular marks that can be clicked on. •...
Page 35: Main Side Tabs
Instruction book Main side tabs Home The home tab provides basic information of the overall performance and status of the ZBP. It allows access to additional data when optional modes are activated. The home tab shows how real-time power is efficiently distributed and what is the state of the main key components such as available energy sources, battery and output.
Page 36 Instruction book • Status: Operational, Parking, Stand-by & OFF. Refer section Systme states. • AC Input Source (Generator or Mains) • Data: Instantaneous Total Power & Power per phase/leg. • Status: ON, Idle or OFF. • Indicators: • Manual mode: When Remote Start is in MAN mode allowing manual control of the Input Source.
Page 37 Instruction book • Series, refer section Series mode. • AC Coupled, refer section AC Coupled mode. • Internal communication issue alarm • Internet Signal Status • Series mode data access tab if activated. • External GenSet Controller data access tab if activated. Refer section External GenSet Controllers –...
Page 38 Instruction book • Inverter Info, refer section Inverter Info & troubleshooting. Input Selector Allows to select whether the AC Input Source is a GenSet or Grid. • GenSet as Input If the user selects the GenSet as AC Input Source (GenSet icon in blue), GenSet alarms, Warm up function and Charge Soft Start function will be enabled.
Page 39 Instruction book • Start Signal in Green: Remote Start is ON • Start Signal in Grey: Remote Start is OFF • Additional tab: • Remote Start Info, refer section Remote Start Info. Input Limit This function allows the setting of the maximum current per phase that can input the ZBP. This setting may be used, for example, to prevent a low rated GenSet from overloading and thus avoid inverter disconnection due to GenSet voltage drop or to set the maximum power that the Mains supply can deliver.
Page 40 Instruction book • Programmed Time Control Click on the calendar widget to add timers as shown below. Time format period is 24h. A tick is displayed on the day that a timer has been added. If no timers are added, the Timer Start condition is OFF. •...
Page 41 Instruction book • Programmed Time Control Same function as on Remote Control, where the calendar widget allows the user to add up to three times per day every day of the week. If timers are added, the Auxiliary Output will enable only during timer period, and will be disabled the rest of the time during that day.
Page 42 Instruction book • Output Enabled: From 8am to 10am & from 7pm to 10pm • Output Disabled: rest of that day • Any other day of the week the output is enabled the entire day. AC Information Information recorded from the AC Input Source and the Output as well as related functions are displayed on this tab.
Page 43 Instruction book • Green: Main Output Switch is Closed, refer section Output Info. • Grey: Main Output Switch is Open • Auxiliary Output Switch Status: • Green: Auxiliary Output Switch is Closed, refer section Output Info. • Grey: Auxiliary Output Switch is Open. •...
Page 44 Instruction book • State of Charge: Available storage level of the battery. • Time to Full: Approximated time to fully charge the battery at current charging power. • Limits • Charge V Limit, Charge A Limit & Discharge A Limit: Protection parameters set by battery manufacturer.
Page 45 Instruction book • Machine Information: Shows specific information of your ZBP unit. • Service: Password protected tab for Atlas Copco service. • Power Connect: QR code for easy access to repair parts after entering the serial number of the ZBP. https://powerconnect.atlascopco.com •...
Page 46 Instruction book • Input, refer section Checks and troubleshooting • Battery, refer section Checks and troubleshooting • Inverter, refer section Checks and troubleshooting • System, refer section Checks and troubleshooting Alarms log Logging of real-time and historical information on internal events, warnings and alarms, where users can check when they were triggered and cleared.
Page 47 Instruction book An overview of the assigned advanced controls settings of the ZBP is located on Advanced Control Info tab. Refer section Advanced Controls Info. How to Activate or Deactivate functions Each function of the Advanced Controls tab can be activated or deactivated to apply the new changes or restore the default settings.
Page 48 Instruction book • Click on SAVE button located on the Advanced Controls landing tab to reset the ECO Controller and apply the new settings. Deactivate procedure • Restore to default all functions from a specific module • Select the module and click on Deactivate. •...
Page 49 Instruction book Load Power Start Function to customize the setpoints of the condition to control the Remote Start signal based on total output power. Inverter Power Start Function to customize the setpoints of the condition to control the Remote Start signal based on ZBP nominal power per phase.
Page 50 Instruction book SOC Start Function to customize the setpoints of the condition to control the Remote Start signal based on Battery SOC. GenSet Provide the customizable settings when GenSet is selected as main AC Input Source. 2960 8500 00...
Page 51 Instruction book Warm Up function The user can edit the delay to synchronize the ZBP with a running Generator to increase or decrease its warm-up time before supplying power to the ZBP. Modify these settings to suit the requirements of your Generator or application. Charge Soft Start Function to select how long the battery charging power is restricted to a minimum when starting the GenSet.
Page 52 Instruction book Deepsea Controller MKII Function to allow communication with a Deepsea Controller MKII connected to the ECO Controller via rs485. The user can also determine the setpoint to trigger an alarm based on the level of fuel recorded by the Deepsea controller.
Page 53 Instruction book Mains Provide the customizable settings when Mains is selected as main AC Input Source. Mains Alarms Function to customize the delays to trigger alarms related to Mains. Refer section Checks and troubleshooting. 2960 8500 00...
Page 54 Instruction book Battery Provide the customizable settings related to the battery of the ZBP. Manual Charge Current mode (DVCC) Function that allows the user to manually select a fixed maximum battery charge current and disable the automatically control of the charging power algorithm based on the size of the available GenSet.
Page 55 Instruction book Battery Alarms Function to customize the delays to trigger alarms related to Battery. Modes & General Functions Allow to edit general functions and to activate and/or change settings of additional or existing operating modes of the ZBP. 2960 8500 00...
Page 56 Instruction book Series mode Function to enable the ZBP to operate in series mode where the user must select whether the unit is the Main (connected to the Load and controlling the GenSet) or the Follower (connected to the GenSet). Warning: not enable both modes in the same ZBP.
Page 57 Instruction book Fan Settings Edit settings of the variable speed fan of the ZBP according to the site environment or sound requirements. • Fan Limit: Following max speed limits can be selected: 2960 8500 00...
Page 58 Instruction book The selected max speed is shown on the Fan and Heater Test tab. Refer section Fan & Heater Test. Layout Provide functions to change the design of the user interface. Side Tabs with Icons Allow the user to change the design of the main side tabs displaying icons instead of texts. If Side Tabs with Icons is not activated as default, the side tabs are visualized with texts as shown below.
Page 59 Instruction book If Side Tabs with Icons is activated, the side tabs are visualized with icons as shown below. System Settings Edit some of the internal settings of the ECO Controller. 2960 8500 00...
Page 60 Instruction book Time Settings Modify the default time settings Update Update the ECO Controller firmware. 2960 8500 00...
Page 61 Instruction book Procedure to update the Firmware: 1. Save the file in a USB. 2. Insert the USB in one of the USB ports available in the back of the ECO Controller. 3. Go to Updated / Select from USB and select USB Folder. 4.
Page 62: Additional Tabs
Instruction book Additional tabs Input Info Provide a description of the functions related to the input of the ZBP. Input Switch description Internal switch located in the input of the inverter which is controllable by the ECO Controller. This switch must be closed to be able to synchronize the ZBP with an AC Input Source. The ZBP provides two modes to control the input switch: •...
Page 63 Instruction book • On mode: The user can force the input switch to be permanently closed and therefore avoid following the Remote Start signal by activating this mode in the User Advance Controls / Modes / Input Switch On mode. Refer section Input Switch ON mode. GenSet Warm Up description This function automatically adds a delay to close the input switch to help the GenSet to heat up before delivering power to the ZBP.
Page 64 Instruction book • Output Switch: The main output switch of the Inverter is automatically controlled by the ECO Controller when switching the mode of the inverter based on dynamic functions to improve the lifetime of the batteries and the overall performance of the ZBP. For instances, the output switch is turned off when over discharge protection alarm is raised to protect the batteries or when ZBP is in Standby mode to save energy.
Page 65 Instruction book Inverter Mode, State & Active AC Input Information of the mode and status of the Inverter as state below. • Inverter Modes: • 1- Charger Only: Inverter only allow to charge and does not allow to discharge if no AC Voltage is detected at the input.
Page 66 Instruction book • 2- Active • 255- Not available Advanced Controls Info Provide a summary of the configurable settings and additional modes set in the Advanced Controls tab according to the type of ZBP. Refer section Advanced Controls. Questions such as what is the maximum power the ZBP can deliver before starting the AC Input Source or how long it will be charging the battery at minimum power can be easily answered on this tab.
Page 67 Instruction book Energy Sources This tab is accessible from the AC Info tab and contains data of the different sources used to charge the batteries in both text and graph. The power data displayed is instantaneous and the energy data is daily, meaning that they reset to zero at the end of the day.
Page 68 Instruction book • Battery functions: described on the image above. Refer section Battery. • Battery temperature: charge restrictions based on battery temperature (°C or °F). • DC Charge W: instantaneous dc charge power and daily stored energy with access to legacy charge data.
Page 69 Instruction book • OFF: Inverter in OFF mode. Used while the ZBP is not used, during transport or short-term storage, or for wiring inputs & outputs. Fan & Heater Test Provide information and controls to test the Fan and Heaters of the ZBP. Historical Data There are four buttons at the top of the chart which provides access to historic data with graphs and values for some of the datapoints measured in the ZBP.
Page 70 Instruction book Here the features of these buttons: • Today button: Display daily power and energy data • Month button: Display monthly energy data • Year button: Display yearly energy data • Lifetime: Display overall energy data Use the buttons available at the bottom of the charts to do the following actions: •...
Page 71: Additional Working Modes
Instruction book Additional working modes External GenSet Controllers – Deep Sea Communication with a Deep Sea MKII controller via rs485 provides deeper control and information of the device from the ECO Controller. Installation • The communication is only possible with Deep Sea Controllers that provide rs485 interfaz such as the DSE7310 MKII or DSE7410 MKII.
Page 72 Instruction book • Ensure the Deep Sea Controller is communicating with the Engine via CAN by adding the corresponding address code. • Ensure the Remote Start of ZBP hurting connector is connected to the GenSet and the Deep Sea Controller is wired up. •...
Page 73 Instruction book The Deep Sea tab contains the following features: • Control Mode: • Current status of the Deep Sea controller: Auto, Stop or Manual. • Auto mode button => ON (green) / OFF (grey) • Stop mode button => ON (red) / OFF (grey) •...
Page 74 Instruction book • Fuel Level Low: indicates fuel is lower than assigned value when activating Deep Sea. • High Voltage Alarm: indicates the GenSet provides out of range voltage that cannot be accepted by the ZBP. Only available for 60Hz models. Series mode Enable this mode to connect two ZBP of same model type in series to provide greater autonomy on the same installation.
Page 75 Instruction book 5. Turn ON Inverters and select the same Input Limit in both Main and Follower according to the GenSet Size. Check Input Limit alarm is not triggered after turning on Inverters in both units. 6. Test Remote Start in ZBP Main unit to ensure successful communication to control the Genset. •...
Page 76 Instruction book 8. Ensure the GenSet Controller and Remote Start of the ZBP in Series Main mode are both in AUTO. Series mode - Operation Info Once both units are configured as explained in above section, the entire installation is controlled by the ZBP in Series Main mode which automatically will start/stop the GenSet according to the following conditions: •...
Page 77: Maintenance
Instruction book Maintenance Maintenance schedule Warning: Before carrying out any maintenance activity, check that the battery switch is in position OFF and that no electrical power is present on the terminals. Maintenance schedule Category Daily Weekly Monthly Trimester Yearly (running hrs) Check/test emergency stop (3) Check torque on critical bolt connections (2)
Page 78: Adjustments And Service Procedures
Service Packs include all genuine parts needed for normal maintenance of battery set. Service Packs minimize downtime and keep your maintenance budget low. The order number of the Service Packs are listed in the Atlas Copco Parts list (ASL). Order Service Packs at your local Atlas Copco dealer.
Page 79 Instruction book Caution: Li-ion batteries are heavy. If involved in an accident they can become a projectile! Ensure adequate and secure mounting and always use suitable handling equipment for transportation. Handle with care because Li-ion batteries are sensitive to mechanical shock. Caution: Explosion and fire hazard.
Page 80 Instruction book 6.2.3 Storage & long time stop Note: The ESS has been developed for outdoor installation and operation. However, in order to avoid unnecessary weathering and prolong the service life of the battery set, it is recommended that the device is stored in the interior, if possible. 1.
Page 81 ESS if the operation is not carried out correctly. Note: Batteries that are not purchased & branded as Atlas Copco will not work in the ESS. Note: Increasing the number of batteries of the ESS is not allowed without Atlas Copco authorization.
Page 82 Instruction book 5. Unscrew and remove the battery from the ESS. Caution: Battery is heavy. You might need to use two persons for this operation or a lifting tool. 6. Remove the damaged battery from the ESS. 7. Remove the master battery of ESS and place it in the open space that remains after removing the damaged battery.
Page 83 Instruction book 10. Connect grounds, power wires and communication cables on both batteries. 11. Turn on main battery switch and check that ESS works and no alarms are present. 12. Charge the ESS. 6.2.5 Cooling system To allow a correct operation in all conditions of temperature, the ESS has its own air cooling system.
Page 84 Instruction book To check the correct operation go to the controller and test them from the following screen. 6.2.6 Cooling fan replacement Follow the below steps to replace the fan, if necessary. 1. Turn the ESS off using the battery switch located on the DC cubicle. 2.
Page 85 Instruction book Replacing the heaters Follow the below steps to replace the heater, if necessary. 1. Turn the ESS off using the battery switch located on the DC cubicle. 2. Remove all the electrical connections from the fans. 3. Locate the defective heater. Heaters are placed in the corners of the ESS on the lower side. 4.
Page 86 Instruction book 7. Install the new heater following these steps backwards. 2960 8500 00...
Page 87: Checks And Troubleshooting
Instruction book Checks and troubleshooting Warning: Never perform a test run with connected power cables. Never touch an electrical connector without a voltage check. Warning: When a failure occurs, always report what you experienced before, during and after the failure. Information with regard to the load (type, size, power factor, etc.), vibrations, insulation check, odours, output voltage, damaged parts, ambient temperature, daily and normal maintenance and altitude might be helpful to quickly locate the problem.
Page 88 Instruction book Disorder Possible cause/solution • ESS is off. Solution: Switch on the device. Load is not working despite the batteries are recharged or the • Emergency stop is activated. power inlet is supplied by mains Solution: Release emergency stop. or running genset •...
Page 89 Proceed to reset the Gateway device (Victron Cerbo GX) by manually unplugging its power terminal. • Contact Atlas Copco Service Activated if Battery SOC is below default or assigned setpoint. Battery Low or Critically Low Connect an AC Input Source to charge the battery.
Page 90 • Contact Atlas Copco Service in case this alarm is activated. Activated when internal temperature of the ESS is below operating conditions. At this stage, the battery bank may be in...
Page 91 Instruction book Disorder Possible cause/solution Battery protection, which is activated to prevent battery from discharging when low SOC. Overdischarge Protection • Connect an AC Input Source and ensure batteries can be charged. Activated if communication failure with the smartbox device. •...
Page 92: Storage Of The Ess
Instruction book Storage of the ESS Storage The ESS has been developed for outdoor installation and operation. However, in order to avoid unnecessary weathering and prolong the service life of the battery set, it is recommended that the device is stored in the interior, if possible. Should the device be taken out of service for an extended period of time (more than 2 weeks), it must be charged regularly.
Page 93: Disposal
Recycling and disposal policy are part of the development of all Atlas Copco products. Atlas Copco company standards determine strict requirements.
Page 94: Available Option
Instruction book Available option 10.1 Overview of the electrical options • Power connection configurations • ELP sockets • Solar charger • Cold weather 10.2 Electrical options Solar charger controllers The MPPT (Maximum Power Point Tracking) Solar charger is necessary to connect to the ESS a PV power module.
Page 95 Instruction book Solar Charger Solar Charger Solar Charger 5,8kW 11,5kW 17,3kW Start-up voltage MPPT operating 80-450 voltage range Number of trackers Max. PV operational input current Max. PV short circuit current Max. DC output 4000 per tracker 4000 per tracker 4000 per tracker charging power 5760 total...
Page 96 Instruction book ZBP15-60 ZBP45-xx 400/230V 230V CEE 230V 3P 32A CEE 230V 3P 16A Domestic socket- RIM 230V 3P 16A Domestic socket- PIN 230V 3P 16A Table 1: Note: * - Select a pair of one os these models. ELP sockets The option provides an individual earth leakage protection per socket that will trip the respective socket breaker when an earth fault current is detected.
Page 97: Overview Of The Mechanical Options
Special colour canopy This option allows you to select a specific colour for the whole external parts of the canopy. Contact your Atlas Copco dealer for available configurations. Trailer The ESS can be optionally provided with an on-road trailer equipped with an adjustable towbar with brakes, with DIN-eye, NATO-eye, AFR-eye or ball coupling and with road signalisation which is approved by EC legislation.
Page 98 Instruction book • Leave enough space for operation, inspection and maintenance (at least 1 meter at each side). To maintain the undercarriage: • Check the tightness of the towbar bolts, the axle bolts and the wheel nuts at least twice a year and after the initial 50 hours of operation.
Page 99: Technical Specifications Of The Ess
Instruction book Technical specifications of the ESS 11.1 Technical specifications of the ZBP15-ZBP45 unit Standard ZBP15-60 ZBP45-60 ZBP45-75 Unit Referenc conditions Generator service duty Absolute inlet pressure Relative air humidity Air inlet temperature °C Performance data Model name ZBP15-60 ZBP45-60 ZBP45-75 Rated frequency Rated voltage...
Page 100 Transport width 1160 Transport height 1865 Note: When AC source is available, Output voltage is syncronised with input For use of the ESS outside these conditions, please contact Atlas Copco. Derating table - 230V Ambient T (ºC) Maximum Power Derating...
Page 101 Instruction book Derating table - 400/230V Ambient T (ºC) Maximum Power Derating 36000 33999.3 36000 34799 30799 29999 28920 27120 25320 23520 21720 21000 2960 8500 00...
Page 102: Critical Bolt Connections
Instruction book 11.2 Critical bolt connections Asssembly location: ESF Parts to Allowed Parts to Torque Applicable assembly Dimension Utilization Quality deviation assembly B (N/m) standard (N/m) AC- STD Canopy Frame 24.3 ± 5 4369 Lifting AC- STD Frame 48.2 ± 5 beam 4369 AC- STD...
Page 103 Instruction book Standard torques for AC- STD ± 17 metric 4369 bolted joints Standard torques for AC- STD ± 28 metric 4369 bolted joints Additional treatment if any; Remarks: 2960 8500 00...
Page 104: Dimension Drawing
Instruction book 11.3 Dimension drawing ZBP 15-60, ZBP 45-60 & ZBP 45-75 2960 8500 00...
Page 105: Conversion List Of Si Units Into British Units
Instruction book 11.4 Conversion list of SI units into British units 1 bar 14.504 psi 0.035 oz 1 kg 2.205 lbs 1 km/h 0.621 mile/h 1 kW 1.341 hp (UK and US) 0.264 US gal 0.220 lmp gal (UK) 0.035 cu.ft 3.281 ft 1 mm 0.039 in...
Page 106 Instruction book Reference Reference Description Description Range Nominal voltage Model Nominal frequency Input value Maximum nominal current Nominal voltage PV input value Nominal frequency Maximum voltage Maximum nominal current Maximum current Output island value Maximum peak power Nominal voltage Ambient values Nominal frequency IP protection Nominal current...
Page 107: Circuit Diagrams
Instruction book Circuit diagrams Circuit diagram ZBP15-60 - 1636039002 Sheet 1 of 9 2960 8500 00...
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Page 115 Instruction book Sheet 9 of 9 2960 8500 00...
Page 116 Instruction book Circuit diagram ZBP45-60 & ZBP45-75 - 1636040976 Sheet 1 of 10 2960 8500 00...
Page 117 Instruction book Sheet 2 of 10 2960 8500 00...
Page 118 Instruction book Sheet 3 of 10 2960 8500 00...
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Page 125 Instruction book Sheet 10 of 10 Following documents are provided with this unit" EC Declaration of conformity 2960 8500 00...
Page 126 Instruction book Following documents are provided with this unit" EC Declaration of conformity 2960 8500 00...
Page 127 Instruction book 2960 8500 00...
Page 130 atlascopco.com...

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