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OPERATION MANUAL
AUMAN GTL SUPER SERIES TRUCKS
https://fotonaumark.com/
Email:market@fotonaumark.com

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March 10, 2025

How to reset manually after change oil

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Summary of Contents for Foton AUMAN GTL SUPER Series

  • Page 1 OPERATION MANUAL AUMAN GTL SUPER SERIES TRUCKS https://fotonaumark.com/ Email:market@fotonaumark.com...
  • Page 2 ―Warning‖ and ―Danger‖, as well as the following items. This manual is applicable to Auman GTL super series models, so some devices, facilities or functions presented in this manual may be unavailable on your vehicle or be different from your vehicle due to different model configuration.
  • Page 3: Table Of Contents

    Contents New Vehicle ..............1 Differential Lock Operation .......... 73 Important ................1 Transfer Case Control Mechanism ........ 75 Vehicle Model, VIN and Engine No........ 2 Independent Heat Source Control ......... 76 Vehicle Nameplate ............3 A/C system ..............84 Precautions ...............
  • Page 4 Contents Vehicle Operation ............143 Audio System .............. 236 Loading ................ 143 Vehicle - Mounted Bluetooth System ......251 Towing ................. 151 Parking Sensor System ..........259 Lifting Cargo Body ............156 Technical Parameter List .......... 264 Modification ..............158 Engine Parameter List ..........
  • Page 5: New Vehicle

    Step 1 ~ maintenance should be done at Step8. tire inflation pressure the FOTON AUMAN service should satisfy related stations as per the specified requirements in this instruction. mileage or period. For the vehicle equipped with...
  • Page 6: Vehicle Model, Vin And Engine No

    AUMAN distributors. Vehicle Model example: BJ4259SMFKB-A meaning: BJ - Beiqi Foton Motor Co., Ltd. Engine No. Engines No. are stamped on the 4 - vehicle category; 1-truck, 3- engine nameplate cylinder tipper, 4-tractor, 5-special purpose block.
  • Page 7: Vehicle Nameplate

    Brand Auman Model Nameplate Position Max. allowable total Complete vehicle mass curb mass Mad by Beijing Foton Daimler Automotive Co., Ltd. Vehicle nameplate is installed on Max. allowed traction weight (BFDA), China right door pier of cab. Brand Auman Model...
  • Page 8: Precautions

    The fixed location of ground disconnected by users, please Check the all connecting parts wire from the chassis should ask for professional at FOTON of suspensions for crack or changed without AUMAN service stations. loose per shift. The crack authorization.
  • Page 9: New Vehicle Running-In

    ● Periodically replace air, oil turn signal lamps at the limit ● filter elements with the FOTON maintenance shall positions shall not be more than elements of original spare parts performed as per the mileage 5 s.
  • Page 10 New Vehicle Notice· New Vehicle Running-in brake, timely troubleshoot the New Vehicle Running-in issue if abnormal. At the same time, inspect brake clearance In the initial running-in period of and brake returning condition: 2,500 km, the new vehicle should be brake clearance shall...
  • Page 11 After initial 2,000 km, the first maintenance should performed FOTON AUMAN service stations. If the condition does not permit, the maintenance can be delayed but the initial kilometres shall not exceed 4,000 km.
  • Page 12: Occupant Safety

    Occupant Safety· Seats Occupant Safety your eyes approximately Seats have your head properly supported, so that The driver shall adjust the seat the possibility of head and position according to the road neck injury will conditions. reduced during Unexpected moving of the accident.
  • Page 13 Occupant Safety· Seat Belt Application ● If the seat belt is wrongly worn Pull up the shoulder belt Seat Belt Application or the latch is incorrectly to have the seat belt Seat Belt Usage engaged with the buckle, the closely fitted seat belt will not play the buttocks.
  • Page 14 It is recommended to use special seat belts for FOTON automobiles If the seat belt is dirty or the belt, buckle or latch is damaged, https://fotonaumark.com/ Email:market@fotonaumark.com...
  • Page 15: No Overloading

    Occupant Safety· No Overloading Lifting operation of the cargo No Overloading body is not allowed on the Overloading shall not only longitudinal slope of over 5% shorten the vehicle service life caster. Otherwise, severe but also lead to serious traffic damage of lifting mechanism or accident.
  • Page 16: Control Device

    Control Device· Dashboard Control Device Dashboard Instrument 11 Cigar lighter Small glove box 12 Door control switch Switch group 1 13 Electric rear-view mirror switch Switch group 2 14 Central blowing Switch group 3 face outlet Switch group 4 adjusting 7 Right combination switch thumbwheel handle consists of wiper...
  • Page 17 Control Device· Dashboard Independent heat source switch Tachograph Switch group 6 Audio system https://fotonaumark.com/ Email:market@fotonaumark.com...
  • Page 18: Instrument Panel

    Control Device· Instrument Panel Instrument Panel Combination Instrument Speedometer Instrument display Engine tachometer Oil pressure gauge Fuel gauge AdBlue (urea) gauge Toggle button barometer indication Reset button Coolant temperature gauge 10 Barometer https://fotonaumark.com/ Email:market@fotonaumark.com...
  • Page 19 Control Device· Instrument Panel Speedometer Oil Pressure Gauge Unit for speedometer is kilometer This pressure gauge indicates oil per hour (km/h). pressure during engine operation.. ① - Economical speed range (green) ②-Engine brake operation range (white) ③-Overspeed range with hazard of Attention engine damage (red) Engine Tachometer...
  • Page 20 Control Device· Instrument Panel engine and shut down auxiliary AdBlue Liquid Level ● It is not allowed to run the heater. Warning engine when oil pressure is AdBlue Gauge lower than 70 kPa. None of these parts is Part AdBlue gauge only provides general lightened.
  • Page 21 Control Device· Instrument Panel Toggle button Barometer Attention Indication and Reset Button Warning In the case of too high water Press toggle button for temperature indicated on water ● When green indicator light barometer indication and temperature gauge, stop vehicle Toggle barometer indication air is lightened, it is indicated...
  • Page 22 Control Device· Instrument Panel menu. For details about menu key ● After pressing down toggle Menu Key and Display application and instructions for button barometer Menu Key menu switching, please refer to the indication, barometer will chapter of status indicator-detailed indicate pressure menu.
  • Page 23 Control Device· Instrument Panel here as: F, CA, ST and PD automatic mode Besides, Press ENTER key, it can where F indicates ―fault‖, CA indicates manual mode. lock menu interface at the one which indicates ―incorrect clutch being viewed currently for ⑦...
  • Page 24 Control Device· Instrument Panel ① Engine preheating operation on severe grade. Display Interface Fault indication; ● Message Any new fault shall be inserted into fault queue after being ② Tipper operation indication; displayed for 3 s. ③ Power takeoff (PTO) operation Brake circuit 1-rear axle ●...
  • Page 25 Control Device· Instrument Panel Display Interface 3 - Setup/ consists multiply submenus. Display Interface 5 - Inter-axle Information Query Menu When display menu is locked at Differential, Inter-wheel this page, selection bar remains Differential and Transfer Case at the first row ―Press menu key Operating Condition Indication Press menu key to quit LCD brightness adjustment...
  • Page 26 Control Device· Instrument Panel Display Interface 6 - Instrument Display Interface 7 - Time setting Display interface 8 - K Value of Backlight Brightness Adjustment Instrument LCD brightness adjustment K Value Time setting-Hour Press Enter to quit the adjustment ① Time setting: it is in submenu ①...
  • Page 27 Control Device· Instrument Panel Display Interface 9 - Engine Fuel Display Interface 10 - DM1 DTC Display Interface 11 - CBCU Consumption Software Version Instantaneous fuel consumption Average fuel consumption ① Instantaneous engine fuel DM1_EDC and DM1_ABS are in ① CBCU (central body control consumption;...
  • Page 28 During power-on inspection for instrument: ● Alarm buzzer keeps beeping for about 1 s. ● Display keeps indicating Foton LOGO for about 2 s. After LOGO displaying, it shows self-inspection items, just like those of ASR self-inspection, ―ASR‖ is displayed.
  • Page 29: Indicator Light

    Control Device· Indicator Light Indicator Light General Chart of Indicator Lights https://fotonaumark.com/ Email:market@fotonaumark.com...
  • Page 30 Control Device· Indicator Light Indicator lights vary according to light of the trailer flashes to indicate turned on, left turn signal indicator light configurations for different models. that exterior turn signal lights are flashes to indicate that exterior turn following contents operating.
  • Page 31 Control Device· Indicator Light ● lightened; Cargo body is not lowered. ● Engine coolant When above temperature is high; conditions is satisfied, serious fault indicator light is lightened ● Oil pressure is low; and buzzer in instrument beeps. ● Brake pressure is low; ●...
  • Page 32 Control Device· Indicator Light Area B Indicator Lights AT Fault Indicator Light (Yellow) Burn-out Brake Light Filament Alarm Indicator Light Open Door Indicator Light In the case of general AT fault, this When there is any open circuit indicator light is lightened. When door is open, this indicator failure in any brake light filament light is lightened;...
  • Page 33 Control Device· Indicator Light In the case of low steering fluid When transmission is located at low Diagnosis for Door Light and level or uninstalled steering fluid gear position, this indicator light is Courtesy Light level sensor, this alarm light is lightened.
  • Page 34 Control Device· Indicator Light When air filter element is clogged, this alarm light is lightened. Attention ● When this alarm light is Oil-water Separation Alarm lightened during running, it is Indicator Light necessary to stop vehicle and check oil level of engine When this indicator...
  • Page 35 Control Device· Indicator Light Engine Fault Indicator Light When this indicator light lightened, it is indicated that there is engine fault and it is necessary to drive to maintenance station for vehicle maintenance. OBD Fault Indicator Light Attention When this indicator light lightened, it is indicated that engine...
  • Page 36 Control Device· Indicator Light Rear Axle Circuit Fault Indicator Light Pressure Alarm Light (Yellow) In the case of low pressure of rear In the case of common fault of EBS, axle air circuit, this alarm light is this yellow light is lightened. lightened.
  • Page 37 Control Device· Indicator Light Low Adblue (Urea) Level Alarm Indicator Light In the case of too low urea level in urea tank, this indicator light is lightened. Brake air circuit failure alarm Unfastened seatbelt indicator light indicator light When driver’s seatbelt In the case of any fault as shown fastened, this indicator light will be...
  • Page 38 Control Device· Indicator Light Tire pressure monitoring fault Area E Indicator Lights alarm indicator light Rear Axle Circuit For vehicle which is equipped with Pressure Indicator Light tire pressure monitoring system, in When this indicator light the case of tire pressure system fault, lightened, indicated that...
  • Page 39: Control Switch

    Control Device· Control Switch ● ON (power-on): Remain key at Control Switch Attention this position during normal ● Generally, starter is not allowed Start Switch vehicle running. to operate continuously for There are four positions for this switch ● START (start): Turn the key to more than 5 s at a time.
  • Page 40 Control Device· Control Switch switch (high and low gear and switch; when ignition switch is signal lights speeds up. located at ―ON‖ position and intermittent mode), washer switch After troubleshooting, and wiper operating time interval this combination switch handle reoperate right turn signal adjusting switch.
  • Page 41 Control Device· Control Switch existing right turn signal light output will return existing left turn signal light fault on the trailer, normal. light fault, flash frequency flash frequency of other of other intact left turn ―2‖ shown figure intact right turn signal signal lights speeds up.
  • Page 42 Control Device· Control Switch fault will be indicated on After troubleshooting, electric horn relay coil instrument display; When reoperate left turn signal control terminal there is existing left turn light switch, left corner immediately; In the case signal light fault on the light output will return of air horn relay coil trailer, flash frequency of...
  • Page 43 Control Device· Control Switch illuminating light are lightened. circuit failure elimination, Attention reoperate low beam switch ● Diagnosis for small light: and low beams operate Inspection for electric horn relay In the case of small light normally. coil control terminal open circuit short circuit failure,...
  • Page 44 Control Device· Control Switch Low beam indicator light and Front Fog Light Switch high beam indicator light on ―8‖shown in the figure below instrument panel will indicate indicates front fog light switch. low beam and high beam Place ignition switch at ―ON‖ lightening status.
  • Page 45 Control Device· Control Switch positions for wiper operation time ● Diagnosis for wiper low-speed interval adjusting switch. Wiper relay coil control terminal: In operation time interval gets shorter the case of wiper low-speed and shorter from ―4‖ to ―8‖. relay coil control terminal short circuit failure, central body control unit (CBCU) will output...
  • Page 46 Control Device· Control Switch relay coil control terminal Engine Brake Application will return normal. Engine brake is an auxiliary brake In the case of downhill running which is commonly used in long or running on a road with downhill running. multiply traffic lights, it is Electrical principle of engine brake: recommended to apply engine...
  • Page 47 Control Device· Control Switch Jack Brake Engine Brake out. Press cab illuminating light will be lightened. After a while, switch for a while to adjust cab (half an hour for door light and 10 avoid engine flameout illuminating light brightness. min for cab illuminating light), door during downhill running, when light and cab illuminating light will...
  • Page 48 Control Device· Control Switch cut off output of driver’s side reading normal. Sunroof Switch light immediately. After short circuit Driver’s side Reading Light Press sunroof switch 1, sunroof will failure elimination, reoperate driver’s be open. Press sunroof switch 2, Switch side reading light switch, output of sunroof will be closed.
  • Page 49 Control Device· Control Switch Rear Light Switch cab illuminating light brightness Headlight Dimmer Switch adjustment. Press this switch, rear lights which In the case of heavy load or light are installed at rear side of cab will Cab Lighting All-off Switch load, uphill running or downhill be lightened.
  • Page 50 Control Device· Control Switch recommended to apply power increase vehicle passability greatly. Switching Device beside gear (P) to reach the max. In the case of normal operation of Instrument Panel vehicle dynamic property. differential, provide Cummins EBP Intelligent Switch combination instrument with Under...
  • Page 51 Control Device· Control Switch drive axles so that these two drive lights, reversing lights and turn Attention axles may gain the same driving signal lights of trailer. If there are force regardless various any faults, they will be indicated on During normal running...
  • Page 52 Control Device· Control Switch operating power output device. operating when vehicle is in static When press down the switch 3, the state. power output device starts to work 12V Power Switch and the LCD of the instrument shows the work symbol of power Press this switch for 12V socket take-off.
  • Page 53 Control Device· Control Switch moment, driver can release accelerator pedal for automatic vehicle cruise. Press this switch once again for cruise speed decrease. ● Cruise + In cruise operating mode, cruise speed increase can be controlled via A/C Switch pressing switch 1 shown in the For vehicle models with Cummins Press the switch for A/C system figure above.
  • Page 54 Control Device· Control Switch ● Under any operating condition, operating the switch of electric if it is required to cool the cab lifting device outside the vehicle. quickly, it is suggested to turn on forcible cooling switch. ASR System Switch Press this switch to provide more slip to drive axle in order to improve ●...
  • Page 55 Control Device· Control Switch air horn will not operate. Hazard Warning Switch Attention ● When electric and air horn When this switch is pressed down, Hazard warning switch is applied change-over switch is pressed all turn signal lights of the vehicle to potential traffic accidents or down, press horn button on left will operate (flash) together with...
  • Page 56 Control Device· Control Switch trailer rear fog light fault will be switch simultaneously indicated on instrument display. immediate engine shutdown. ● Barring function: When Chassis Switching Device ignition key is turned to ―ON‖ ―1‖ shown in the figure below is position and gear shift lever is auxiliary start switch with button located at neutral position,...
  • Page 57 Control Device· Control Switch speed is increased, Repeat this operation, engine speed will be increased gradually until it reaches the Max. idle speed. ● Continuous decrease in idle speed: In the case of engine idling, keep pressing auxiliary start switch for more than 2 s, engine speed will be decreased.
  • Page 58: Steering Wheel

    Control Device· Steering Wheel Please sit in the seat which has been Steering Wheel adjusted to proper position and press Prevent steering wheel from rotation adjusting button at lower part of in the case of vehicle static condition. steering column cover for upward Do not move the vehicle when downward, forward...
  • Page 59: Transmission Operation

    Control Device· Transmission Operation reversing light immediately and located at low gear position, it can Transmission Operation indicate reversing light fault on be operated by gear shift lever Gear Shift Lever instrument display. In the case of directly without simultaneous reversing light overload or open operation of gear shift lever and circuit failure, reversing light fault...
  • Page 60 Control Device· Transmission Operation Fast Transmission Gear Shift ● In case parking, Operation transmission should be located at low gear position. Fast 12-gear Transmission ● In the case of reverse gear Gear positions of Fast 12-gear High gear engagement, stop the vehicle transmission are as shown in the gear firstly and then carry out gear...
  • Page 61 Control Device· Transmission Operation Fast 16-gear transmission In the case of gear shift between odd and even gears, shift up or shift down Gear positions of Fast 16-gear can be carried out between adjacent transmission are as shown in the gears.
  • Page 62 Control Device· Transmission Operation Eaton Transmission Gear Shift Button Gear Subarea Operation Combination Position Eaton 13-gear transmission RD, L, Ultra-low LOW+ 1, 2, 3 Gear positions of Eaton 13-gear gear DEEPON and 4 transmission are as shown in the figure below: RL, 4, 5, LOW+ Low gear...
  • Page 63 Control Device· Transmission Operation panel or control panel, displaying Eaton AT Manual gear: Gear position can two digits or characters. Gear Shift Control Panel be changed via manual operation to up and down arrows by driver according to road condition. Low gear: Carry out gear shift for transmission as soon as possible to gain the Max.
  • Page 64 Control Device· Transmission Operation If ―-‖ is indicated instead of and ―MANUAL‖. starting to avoid excessive load gear position, it is indicated that for clutch engagement. Select automatic driving mode current gear position is locked. ―D‖, system will enter default Gear Shift Operation In the case of any fault, ―F‖...
  • Page 65 Control Device· Transmission Operation accelerator, load and gradient. Stuck Gear Position At the moment, transmission will try to turn to neutral gear Depress brake pedal, If there is vehicle flameout when position. Please release brake transmission will remain at transmission is located at a position pedal to eliminate torque of current gear...
  • Page 66 Control Device· Transmission Operation Super H-type Gearshift Gearshift Diagram Double H-type Gearshift Double H-type Gearshift Gearshift system is divided into adjacent shift selection positions. At 3/4 and 5/6 shifts, there is respectively a neutral shift (free shift) set by locking spring. It is required to overcome spring force to push gear into 1/2 shift or 7/8 shift and then engage a...
  • Page 67 Control Device· Transmission Operation shifts clearer through shift or 5/6 shift, it is required During upshift or downshift, no different spring locking force to overcome spring force and more than two full shifts are and all shifts can be found put the level into corresponding permitted (such...
  • Page 68 Control Device· Transmission Operation and gear shift is realized. 2 When vehicle speed is greater 5 In order to protect gearshift If gear change booster is than 28 km/h, it is not against damage, you can only invalid, apply greater force to permitted to change shift start the engine with towing at change gear manually.
  • Page 69: Accelerator, Clutch And Brake

    Control Device· Accelerator, Clutch and Brake the end rapidly. Otherwise, clutch Accelerator, Clutch and wear will increase. In the case of Brake clutch engagement, release clutch Accelerator Pedal pedal slowly Accelerator pedal is an electronic one. Clutch avoid unwanted fuel consumption, accelerator pedal...
  • Page 70 Control Device· Accelerator, Clutch and Brake brake light fault will be indicated on Free Travel of Brake Pedal instrument display. Brake pedal free travel: (12~16) mm case trailer (For determination condition for trailer existence, refer to trailer function activation switch) In the case of trailer brake light short circuit failure, central body control unit (CBCU) will cut off output of...
  • Page 71 Control Device· Accelerator, Clutch and Brake Dumping Mechanism Control Handle Prior to operating this handle, please press PTO switch firstly and confirm that indicator light instrument panel is lightened. Pull this handle up to lift cargo body. When the handle is pulled to the highest position, it will be locked up automatically;...
  • Page 72: Abs And Asr

    Control Device· ABS and ASR between tractor and trailer. ABS indicator light is used to ABS and ASR remind driver that whether ABS ABS system mainly consists of system is normal. ABS System electronic control module (ECU), gear ring, sensor, solenoid valve, Introduction for ABS system ABS indicator light and switch.
  • Page 73 After 5 s, the indicator light will system can still take effect, it is than (7~10) km/h after starting, flash flash code can necessary to drive to Foton it is indicated that there is ABS identified according to times of special maintenance station for system fault.
  • Page 74 Control Device· ABS and ASR In the case of ABS indicator switch or button, differential brake indicated that there is fault in light fault, replace the light valve, dual way check valve, engine ASR system. timely. control interface and so on. During normal running...
  • Page 75 Control Device· ABS and ASR cadence braking and limiting engine power output. However, vehicle direction is stable and trace is straight after that, it is indicated that ASR system is taking effect. https://fotonaumark.com/ Email:market@fotonaumark.com...
  • Page 76: Differential Lock Operation

    Control Device· Differential Lock Operation only. For double rear axle drive speed lower than 5km/h. Besides, it Differential Lock Operation vehicles like 6× 4, 8× 4 and so on are is necessary to release the clutch Differential Lock Operation equipped with inter-axle as well as before its engagement.
  • Page 77 Control Device· Differential Lock Operation Depress clutch pedal to release Attention clutch. Press inter-axle differential lock rocker switch on ● In the case of severe road instrument panel. When rocker condition, it is necessary to switch is closed, indicator light apply inter-axle differential will be lightened.
  • Page 78: Transfer Case Control Mechanism

    Control Device· Transfer Case Control Mechanism not go out after differential lock Transfer Case Control Warning release, it is indicated that there is Mechanism generated additional force In the case of towing distance Gear Position of Transfer Case powertrain. At the moment, please longer than 10 km, it is necessary eliminate additional...
  • Page 79: Independent Heat Source Control

    Control Device· Independent Heat Source Control Independent Heat Source Control Fuel Heater Control Switch Independent Heat Source Mechanism Control Operation Independent heat source mark indicator Independent Heat Source Control backlight Temperature Mark light adjusting illuminating knob Independent heat source is divided light into air heating mode and hot-water heating mode.
  • Page 80 Control Device· Independent Heat Source Control (blowing speed is not at 2 device· independent heat and 4 gear position). In the source control flashes case of any dissatisfaction of indicate fault) before above conditions, normal operation (independent controller will output signals to heat source system...
  • Page 81 Control Device· Independent Heat Source Control Indicator light flashes short pulse: 0.2 s Time interval for pulse: short pulse-0.2 s Indicator light flashes long pulse: 0.5 s Time interval for pulse: long pulse-0.5 s Starting failure (2 times of ignition failure), repeat stroboflash as 5 short pulse 1 long pulse –...
  • Page 82 Control Device· Independent Heat Source Control For fuel heater protection, do not will be lightened with backlight engine. turn on and turn off independent color of white. Auxiliary heating of cab heat source system frequently, Cautions for Fire Hazard and ●...
  • Page 83 Control Device· Independent Heat Source Control Operating Condition Display When start condition is met, press the independent heat source switch and heater starts operating. At this time, yellow Switch as shown in the figure indicator light of independent below. heat source switch maintain constant on.
  • Page 84 Control Device· Independent Heat Source Control Indicator light flashes short pulse: 0.2 s Time interval for pulse: short pulse-0.2 s Indicator light flashes long pulse: 0.5 s Time interval for pulse: long pulse-0.5 s Starting failure (2 times of ignition failure), repeat stroboflash as 5 short pulse 1 long pulse –...
  • Page 85 Control Device· Independent Heat Source Control Short circuit alarm of water pump is at five-short and nine-long circulated flickering mode. – – – – – — — — — — — — — — – – – – – Heater overheating alarm, repeat stroboflash as 5 short pluses 10 long pluses –...
  • Page 86 Control Device· Independent Heat Source Control ● anti-freeze fluid for the entire ON and OFF of "fuel oil heater To fill oil to vehicle, turn off care, certain amount of gas may switch": independent heat source. retain in the system, which may ●...
  • Page 87: A/C System

    Control Device· A/C system word, damper will be in external A/C system Attention circulation mode automatically after A/C system possesses change with system power once again ● If vehicle is equipped with fresh air and internal air circulation regardless damper state heater system...
  • Page 88 Control Device· A/C system Air Heater / Air Conditioner Air Volume Increase D-Internal air circulation indicator Control Panel light; Rotate air volume adjusting knob switch clockwise, blower E - Defroster operation indicator revolving speed will be increased light; and blowing air volume from F-Air conditioner switch;...
  • Page 89 Control Device· A/C system Air direction Adjustment When air direction switch is turned Internal Air Circulation Mode defroster position, defroster indicator light will be lightened. Meanwhile, if internal / external circulation damper is under internal circulation mode, it will switch to external circulation mode...
  • Page 90 Control Device· A/C system circulation mode should be turned Air Heater Operation on. Under internal air circulation In the case of low cab temperature, it mode, the system recycles air in cab is necessary to turn on air heater, only. you should: Danger Close windows.
  • Page 91 Control Device· A/C system Air dehumidification. Air Conditioner Operation Further air filtration. In the case of high cab temperature, it is necessary to turn on air Defogging conditioner, you should: Open side defrosting damper F Close windows. until its largest opening is Rotate temperature adjusting reached and turn air outlet knob switch C leftward to the...
  • Page 92 Control Device· A/C system Defrosting Open side defrosting damper F until its largest opening is reached and turn air outlet position to windows. Rotate knob switches A, B and C to place. For air heater system with built-in air conditioner: Press switch E to turn on air conditioning system.
  • Page 93 Control Device· A/C system Rotate knob switches A, B and Backlight Control C on controller to place. When small light switch is turned Keep operation condition mentioned above until windshields All marks on A/C controller windows are clear except indicator light will be lightened with backlight color as white.
  • Page 94: Rear-View Mirror Adjustment

    Control Device· Rear-view Mirror Adjustment mirror and convex mirror is the Rear-view Mirror same with that for left rear-view Adjustment mirror. Side lower vision mirror can Adjusting method rear-view be adjusted to its optimum via mirror for left hand drive (LHD) and pushing side lower vision mirror for right hand drive (RHD) models is upward and downward, leftward and...
  • Page 95 Control Device· Rear-view Mirror Adjustment https://fotonaumark.com/ Email:market@fotonaumark.com...
  • Page 96: Cab Tilting

    Control Device· Cab Tilting Remove all moving parts in the pump. Cab Tilting cab (such as zip-top cans, During inspection and maintenance Danger bottles and bags). for parts in engine compartment, cab ● To avoid potential accidental Close all vehicle doors, drawers tilting should carried...
  • Page 97 For single rod operating models: personnel with special tools. It is recommended to drive to ● During cab tilting, please pay Foton special maintenance attention to check release stations for troubleshooting. hook...
  • Page 98 Control Device· Cab Tilting Cab Lowering Attention Turn hand pump reversing For single rod operating models: lever to ↖ position. After lowering, forward manual pushing of transmission control lever is necessary for reengagement of telescopic rod release hook and then gear shift operation can be carried out.
  • Page 99 Control Device· Cab Tilting ● Rear lock body should be Standing in Standing in front of the front of the locked reliably. Lock-up truck is truck is standard: Locking piston at prohibited prohibited left side of lock body returns during cab during cab tilting.
  • Page 100 Control Device· Cab Tilting Press electric lifting power Press lifting switch until cab is Press lifting switch until cab switch which is installed on cab tilted in place and then release hydraulic lock engagement instrument panel to connect lifting switch. sound is heard.
  • Page 101 Control Device· Cab Tilting ● Cab tilting alarm light should ● Cab tilting is allowed to be go out after engine start. carried out only when there is no one in cab tilting operation ● When necessary, cab tilting range. Do not approach lower should be repeated to ensure part of cab unless cab is tilted cab is locked up by hydraulic...
  • Page 102: Opening And Closing Of Window

    Control Device· Opening and Closing of Window mirror can not be controlled; Rotate movement stopping. Dropping: Opening and Closing of this switch leftward, indication scale Press front end of this switch for Window mark turns to left, it is indicated that right door window...
  • Page 103 Control Device· Opening and Closing of Window door window dropping. Release this switch to stop window dropping; Keep pressing rear end of this switch for 1.2 s, window will drop automatically. Press front end or rear end of the switch, window dropping stops.
  • Page 104 Control Device· Opening and Closing of Window side Diagnosis co-driver’s reading light: In the case of co-driver’s side reading light short circuit failure, central body control unit (CBCU) will cut off output of side reading light co-driver’s immediately. After short circuit failure elimination, reoperate...
  • Page 105 If you lost one of your wireless 25 s, vehicle will be locked remote control, Foton Service once again automatically. Center will make it out of service to ● In the case of insufficient...
  • Page 106: Other Devices

    Control Device· Other Devices application of ashtray, please close it Other Devices completely. Otherwise, sparks from This chapter introduce cigarette will ignite other butts and following devices. lead to fire hazard.. Ashtray Cigar Lighter Cup Holder Warning Interior Light Overhead File Cabinet ●...
  • Page 107 Control Device· Other Devices driver’s side reading light as well as 2 sleeper Cup Holder co-driver’s side. However, night lights. During running, do not place loose lights can be turned on and off at Illuminating Light, Night Light objects in cup holder. Otherwise, these driver’s side;...
  • Page 108 Control Device· Other Devices overhead cabinet at driver’s lightened automatically in the side and switch ① on door of case of door opening. However, illuminating light will go out co-driver’s side separately. after a while in the case of door Press cab lighting all-off switch closing (If the door keeps open ⑤...
  • Page 109 Control Device· Other Devices light, the light returns and goes out. Overhead File Cabinet ①-File cabinet side glove box; ②-Closed type file cabinet; ③-Open type file cabinet; ④-Side sun visor; ⑤-Front sun visor; ⑥-File cabinet lock Please fold side sun visor when it is not applied to prevent head from Lower Sleeper Light bumps in the case of getting on and...
  • Page 110 Control Device· Other Devices Open type file cabinet: 4 kg; Side glove box: 2 kg. Configuration of File Cabinet Illuminating Light ①-Trigger switch ②-File cabinet illuminating light Power sunroof Open file cabinet, the light will be Sunroof control switch is located on Sunroof lightened;...
  • Page 111 Control Device· Other Devices proper position is reached for Manual Sunroof sunroof opening adjustment; Closing ①-Sunroof handrail sunroof: Press close switch ⑥ and ②-Insect net release the switch when sunroof is closed in place. ③-Insect net handle In the case of insect net application, ④-Sunroof switch handle hold handle ③...
  • Page 112 Control Device· Other Devices Attention ● Do not apply excessive force for manual sunroof opening to avoid handrail damage. ● Pay attention not to jam fingers during sunroof opening or closing to avoid Pull sunroof switch handle to Push sunroof to proper position personal injury.
  • Page 113 Control Device· Other Devices Sleeper Upturning Protective Net Lower Sleeper Push up sleeper fiercely and release Sleeping Bunk Function your hand until sleeper returns automatically and sleeper will return to turnup position automatically Warning In the case of taking a rest on upper sleeper, protective net of upper sleeper...
  • Page 114 Control Device· Other Devices shown in the figure and confirm that Storage Function Warning radiator grille is locked completely (at both places). If sitting on lower sleeper, there will potential hazard of falling down and personal injury in the case of sharp turn and emergency brake application.
  • Page 115 Control Device· Other Devices Power Socket Power socket is used as power supply of vehicle accessories. Toolbox cover will popup Open toolbox cover plate with max. opening angle of cover automatically from its original 12V Power Socket plate as 90° . position.
  • Page 116 Control Device· Other Devices Rated voltage: DC24V; optional item for configuration. OFF: it is indicated that shutdown, refrigerator does not operate. Max. current: 15A. Vehicle-mounted refrigerator adopts mechanical temperature Cleaning Attention control. Temperature controller is Carry out cleaning and maintenance located in the front of refrigerator for refrigerator once the other week.
  • Page 117 Control Device· Other Devices ● electrical insulation performance Ventilation at cooling fan ● Prevent refrigerator from degradation and rusting. Following is poor; excessive moisture to reduce items may damage coating layer and ● There are too many hot chances metal parts plastic parts, please do not use them foods in the refrigerator;...
  • Page 118 Control Device· Other Devices A control valve is arranged on the exhaust pipe to control air exhaust direction and realize turnon and turnoff of cargo container heating function. It is suggested to only turn on heating function of cargo container if necessary.
  • Page 119 Control Device· Other Devices method, panel switch and stamp, etc. Warning It is prohibited to remove or damage the satellite positioning device without permission. Attention The continuous driving time for driver with his/her IC card should be less than 3 hours, otherwise, he/she will...
  • Page 120: Vehicle Driving

    Vehicle Driving· Inspection before Driving Vehicle Driving Inspection before Driving Check the following items prior to driving to ensure secure and reliable traveling. Surface and Appearance Check the tire inflation pressure and the tire damage. Keep Check oil, antifreeze, fuel, urea inflation pressure in line with Check the leaf spring for the fluid and power steering fluid...
  • Page 121 Vehicle Driving· Inspection before Driving Drain valve handle Check the electrolyte level in Check the horn, windshield per cell of battery. wipers and turn signal lamps Inside of the Cab for normal status. Check the steering wheel free travel and loose status Check the water level of water collecting box separated from the fuel pre-filter and drain the water in...
  • Page 122 Vehicle Driving· Inspection before Driving Check door’s locking mechanism for normal status. Check fuel level displayed by fuel gauge and fluid level displayed on urea gauge. Check instruments indicator lamps for normal status. Check the lamp switches and indicator lamps for normal status by using the bulbs.
  • Page 123 Vehicle Driving· Inspection before Driving Inside of the Engine Hood Check the engine coolant level and whether surge tank cap is Take the oil dipstick out and loose. check the oil level. Inside of the radiator grille Check the washer fluid level in windshield washer reservoir.
  • Page 124 Vehicle Driving· Inspection before Driving on, it is necessary to replace the friction lining. For the vehicle equipped with ABS system, check whether the fault indicator lamp comes on. If the light is on, it signals that ABS system does not normally work and perform Inspect coolant level in engine the repair at nearby service...
  • Page 125: Preparation Prior To Engine Startup

    Vehicle Driving· Preparation Prior to Engine Startup Preparation Prior to Engine Attention Startup The accelerator pedal should not Check whether parking brake be depressed during starting the valve handle is pulled up. engine. Set the gear shift lever to the neutral position.
  • Page 126: Engine Startup

    Vehicle Driving· Engine Startup Engine Startup Turning Function Position Ensure the gear shift lever is on the neutral position and the Driving Gear hand brake is at braking status. Energize the electric appliances during the Insert the ignition key, turn it to the ―ACC‖, and the power vehicle traveling, such instrument,...
  • Page 127 Vehicle Driving· Engine Startup display . At this time do not start Attention the vehicle until is off which ● When justly starting the shows that the preheating is over. engine, do not allow the Stopping Engine engine high speed run for Turn the ignition key from ―ON‖...
  • Page 128: Vehicle Breakaway And Stopping

    Vehicle Driving· Vehicle Breakaway and Stopping Completely release the parking to avoid breaking gears or Vehicle Breakaway and brake. Set the gear shift lever to automatically groove skipping. Stopping the 1 gear and carefully start non-automatic Vehicle Breakaway the vehicle. Adopt 1 gear transmission, gear...
  • Page 129 Vehicle Driving· Vehicle Breakaway and Stopping in cold winter. on the instrument panel, separate pressed: If the fuel temperature heating controller in the vehicle in the tank is more than 5 ° C, body and fuel heating actuator the fuel device does not work Pre-filter heating which includes electric heating fuel work...
  • Page 130 Vehicle Driving· Vehicle Breakaway and Stopping Fuel system heating (with Vehicle Parking Danger fuel-return heating tee-valve) Ensure all the lamp switches and turn signal switches are cut Do not heat the fuel supply device Fuel system heating device (with off. with heat gun or intense light fuel-return heating tee-valve) is source, otherwise, the fuel supply...
  • Page 131: Driving Precautions

    Vehicle Driving· Driving Precautions Driving Precautions General Precautions When starting the engine, do not depress the accelerator pedal that will not increase fuel supply capacity for the starting fuel capacity has been set by ECU. Avoid the engine over speeding If there is abnormal noise or Avoid the unnecessary abruptly specially...
  • Page 132 Vehicle Driving· Driving Precautions gear or from the reversing gear and exhaust brake when driving to the forward gear, stop the on the longer downhill slope. vehicle completely Continuously using the foot brake may induce the brake overheating that can lead to the brake malfunction.
  • Page 133 Vehicle Driving· Driving Precautions 10 Be alert to shoal or puddle 11 Specially be alert to traveling in shall be less than 10km/h. during traveling as the water heavy rain or after tiding the 13 As to the vehicle equipped with entering the air pipe will cause shoal.
  • Page 134 Vehicle Driving· Driving Precautions the humanization function to facilitate Attention the user repairing. Under the ―Limp Home‖ condition, what the driver does ● Do vehicle is to drive the vehicle to the nearby disengaged gear glide under service station patiently. It is useless to the engine stopping condition.
  • Page 135: Economical Driving

    Vehicle Driving· Economical Driving Shift to the higher gear or over Economical Driving speed gear when the engine is at the General Principles max. rotation (1,200-1,600) r/min, and then keep the speed as far as Keep the economical speed possible. during driving.
  • Page 136 Vehicle Driving· Economical Driving not put the foot on the Replace the air, fuel, oil and Reduce time accelerator pedal under the water filters element as per conditioner operation. vehicle gliding. regulated dates. Do not keep idling for long Ensure the silicone oil clutch time.
  • Page 137: Driving Tropics And High Temperature Area

    Vehicle Driving· Economical Driving flush it with the not too high Driving Tropics and High pressure water. Temperature Area ● High temperature will increase The engine easily overheats when the consumption of the battery driving at the tropics and high electrolyte.
  • Page 138: Driving In Winter

    Vehicle Driving· Driving in Winter Driving in Winter Use Antifreeze According to the local lowest Avoid Engine Overcooling temperature, reasonably choose The engine overcooling not only quality ethylene glycol based accelerates the engine main parts antifreeze of which freezing wear but also reduce the fuel point shall be lower than the economy.
  • Page 139 Vehicle Driving· Driving in Winter Low Freezing Point Diesel Fuel ● For the Cummins series In winter, driving the vehicle at the engines equipped with the extremely cold area will result in water filters, please refer to freezing the diesel if its freezing point engine operation is relatively high.
  • Page 140 Vehicle Driving· Driving in Winter Warning ● Fuel is flammable, therefore, fire, light and cigarette placed around is prohibited. ● Turn off the spare heater during heating to prevent its exhaust system from being lit by fuel steam. ● Fuel is poisonous and harmful, do not make it contact skin, eyes and clothes.
  • Page 141: Driving In Snow

    Vehicle Driving· Driving in Snow Adopting low gear to get the Driving in Snow good effect of engine brake. It is recommended to use the Apply foot brake anti-skidding chain or snow tire moderately. Avoid high speed traveling, Keep the sufficient distance abruptly accelerating, from the front vehicle during...
  • Page 142: Driving Under Emergency Conditions

    Vehicle Driving· Driving under Emergency Conditions After completing the discharge Driving under Emergency of the battery, when starting the Conditions vehicle, please use the auxiliary Emergency Stopping battery of which voltage is equal to that of the discharged Stop the vehicle on the right battery, that is 24V.
  • Page 143 Vehicle Driving· Driving under Emergency Conditions ① Positive terminal of the the order of contrasting with the highest speed should not be over the connection. 20 km/h. battery discharged electrical storage Front End Towing ② Positive terminal of the The methods of all the wheels on the auxiliary battery ground or the front wheels not on the ground.
  • Page 144 Vehicle Driving· Driving under Emergency Conditions Loosen the connection between the Towing Hook Instructions drive shaft from the rear axle and the Warning Upward tilt the upper turning axle flange. Fix the drive shaft on cover. the frame or beam to avoid the The towing mechanism is only transmission damage Downward...
  • Page 145 Vehicle Driving· Driving under Emergency Conditions several turns with wrench to Warning decrease the resistance when loosening the brake valve. Chock the wheel when releasing When the screw is over 70 mm, the spring brake, and then hang the spring brake could release up the towing cable (safety chain braking or tightrope) to the towing hook...
  • Page 146: Vehicle Operation

    Vehicle Operation· Loading Vehicle Operation Do not extend the goods out of Loading the rear end of the vehicle as much as possible. Loading Methods Loading Limitation Overall width of the goods shall not be more than the width of the cargo body. Within 0.5m Carefully loading...
  • Page 147 Vehicle Operation· Loading The goods shall be equally Good loaded level. Plump Imbalanced load not only make the driving instability but also damage goods and cargo body. Center the tall goods on the cargo body. Lash the goods with ropes etc. Good otherwise, the goods will be scattered during traveling.
  • Page 148 Vehicle Operation· Loading body resulted from unequally forces. Good When transporting the bulk, Decentralize weight lash the side plates from the concentration of the goods. The two sides. Otherwise, it will steel plate or the sleeper, as the Attention deform the cargo body. parts of the goods will damage the bottom of the cargo body if ●...
  • Page 149 Vehicle Operation· Loading Periodically Check and Tighten All the Bolts From the Cargo Body. The first When delivery The second After 1 month The third After 6 months After the fourth Every 6 months Towing operation must be from the towing hooks of the frame, Periodically check and tighten all not from the cargo body.
  • Page 150 Vehicle Operation· Loading Loading Essentials Cargo body Goods classes Loading methods protection methods Using side breast Dock center line When loading boards as Dock center line Equality load and Ropes protection boards Bulk such as sand, grains, bricks (left and right) hinge the bulk to the groceries, sand, etc.
  • Page 151 Vehicle Operation· Loading Cargo body Goods classes Loading methods protection methods Dock center line Bulky goods such as The bulky goods center is Dock center line machineries, within the range of the equipment dock center. Sleeper components. Note: Dock center is the intersection of the Lay the iron plates, diagonals.
  • Page 152 Vehicle Operation· Loading Cargo body Goods classes Loading methods protection methods Bulky goods such as As to the unequally machineries, weights of the bulky Dock center line Dock center line goods, center the most Center the equipment weight goods on the dock most weight components.
  • Page 153 Vehicle Operation· Loading Tank car volume and loading media Vehicle type Container volume, m Loading media BJ5259 series tank truck Gasoline BJ5319 series tank truck 28, 30 Gasoline BJ5319 series bulk material truck Bulk cement BJ5259 series agitating truck 9, 12, 14 Concrete BJ5319 series agitating truck 15, 16, 18...
  • Page 154: Towing

    Vehicle Operation· Towing then remove the spare wheel Towing Steps of Connecting the Saddle carrier. with the Kingpin Connection between Semi-trailer Adjust the outrigger to make and Tractor the sliding board adapt to the Under the guidance of the special saddle height.
  • Page 155 Vehicle Operation· Towing line with the semi-trailer. The Circuit Connection between After the connection of the air offset of two vehicle center Semi-trailer and Tractor joints, Unscrew the switch on lines is limited to 40 mm tractor used Plug the tractor cable plug into (below 40 mm).
  • Page 156 Vehicle Operation· Towing Slowly advance the tractor to Disconnection between separate the kingpin from the Semi-trailer and Tractor saddle. Thus the semi-trailer Choose the flat, solid ground to and the tractor are separated. park the semi-trailer and the After separation, check each tractor, and then check the part of the semi-trailer for trailer brake system for normal...
  • Page 157 Vehicle Operation· Towing Semi-trailer Tractor Parameters Model, Drive type Mark 4× 2 6× 2 6× 4 9 series: 90# Specifications of the kingpin and the saddle 6 series: 50#, optional 90# Distance of towing attachment in front of rear of vehicle (the distance from the 1025 saddle center to the rear drive axle center), mm, Allowable range of lead distance (stiffening plate outside of frame is beyond...
  • Page 158 Vehicle Operation· Towing Distance of towing attachment in front Caster of rear of vehicle Negative caster RD-front rotation radius of the semi-trailer RQ-front rotation radius of semi-trailer, D- front suspension of the semi-trailer https://fotonaumark.com/ Email:market@fotonaumark.com...
  • Page 159: Lifting Cargo Body

    Vehicle Operation· Lifting Cargo Body lifting position, the cargo on the lifting position and Lifting Cargo Body body is to be lifted. the cargo body is to be lifted. If the vehicles are equipped with ● After offloading, slowly different transmissions, the cargo ●...
  • Page 160 Vehicle Operation· Lifting Cargo Body the following items: ● Lower the cargo body in place; ● Turn off the neutral PTO and the PTO; ● Turn the lifting switch to neutral position https://fotonaumark.com/ Email:market@fotonaumark.com...
  • Page 161: Modification

    Vehicle Operation· Modification the max. allowable axle load. regulations. Modification The loads of the right and the Ensure the reasonableness of With the development of road left should balance. connection between construction, the developing trends Imbalanced load should be less modified parts and the frame.
  • Page 162 Vehicle Maintenance· Modification cargo body must be equipped Upper Structure Demands Side Protection Rear on the continuously vice beam. Protection Upper structure shall ensure the The hoist holder and the following items are accessible: Side protection materials of flat-bed installation plate should be all the maintenance points, truck are Q235.
  • Page 163 Vehicle Operation· Modification bases series Rear end of cargo container respectively 3,050 mm, 3,250 mm, 3,450 mm, 3,650 mm, 3,950 mm, 4,300 mm , 4,500 mm and 4,700 mm; Special side protection materials are Q235. They are connected through bolting form. The structure and size schematic are shown below.
  • Page 164: Vehicle Maintenance

    Vehicle Maintenance Maintenance Schedule In order to maintain safe and economical driving, please go to Foton Special Service Station to have your vehicle maintained in accordance with the items specified in this chapter, during which, the general purpose or special service tools should be adopted.
  • Page 165 Vehicle Maintenance· Maintenance Schedule Technical Maintenance Initial Every running Interval Interval × 1,000 km Injection pressure and spraying - - - - - - Or every 6 months condition of injection nozzle - - - - - - Injection timing Or every 6 months Fuel delivery -...
  • Page 166 Vehicle Maintenance· Maintenance Schedule Technical Maintenance Initial Every running Interval Interval × 1,000 km Turbocharger Gas pipe joint and - - - - - - Or every month liner Air-tight seal liner - - - - - - Or every year and O-ring Clutch -...
  • Page 167 Vehicle Maintenance· Maintenance Schedule Technical Maintenance Initial Every running Interval Interval × 1,000 km Drive shaft Looseness at - - - - - - Or every 6 months connection * Abrasion of - - - - - - universal joint and Or every year spline Looseness of...
  • Page 168 Vehicle Maintenance· Maintenance Schedule Technical Maintenance Initial Every running Interval Interval × 1,000 km Damage and - - - - - - Or every year distortion Suspension * Nut for leaf - - - - - - Or every month spring U-bolt -...
  • Page 169 Vehicle Maintenance· Maintenance Schedule Technical Maintenance Initial Every running Interval Interval × 1,000 km Looseness at - - - - - - mounting position Or every 6 months of shock absorber * Looseness of - - - - - - thrust rod rubber Or every 3 months sleeve...
  • Page 170 Vehicle Maintenance· Maintenance Schedule Technical Maintenance Initial Every running Interval Interval × 1,000 km Damage of wheel - - - - - - Or every month Looseness of front - - - - - - Or every 6 months wheel hub bearing Looseness of rear -...
  • Page 171 Vehicle Maintenance· Maintenance Schedule Technical Maintenance Initial Every running Interval Interval × 1,000 km Clearance between steering - - - - - - Or every year knuckle and front axle Front wheel - - - - - - Or every year alignment Leftward and -...
  • Page 172 Vehicle Maintenance· Maintenance Schedule Technical Maintenance Initial Every running Interval Interval × 1,000 km Leakage and damage of - - - - - - pipeline and Or every month looseness at connection Serious wear - - - - - - of wheel brake Or every month Travel of...
  • Page 173 Vehicle Maintenance· Maintenance Schedule Technical Maintenance Initial Every running Interval Interval × 1,000 km Replace the brake - - - - - - hose (between Or every year frame and axle) Check the brake - - - - - - hose (for damage Or every month or looseness)
  • Page 174 Vehicle Maintenance· Maintenance Schedule Technical Maintenance Initial Every running Interval Interval × 1,000 km Wear and - - - - - - damage of brake Or every year drum A/C device - - - - - - A/C filter Or every month Cab tilting Manual or electrohydraulic...
  • Page 175 Vehicle Maintenance· Maintenance Schedule Technical Maintenance Initial Every running Interval Interval × 1,000 km Damage of electrical wiring - - - - - - terminal and Or every month looseness at connection Wear of starter - - - - - -...
  • Page 176 Vehicle Maintenance· Maintenance Schedule In accordance with odometer readings or number of months, whichever occurs first. Running Environment Item Maintenance Severe Running Condition A B C D E B+E ● ● ● Main oil filter element Replace Every 10,000 km or 3 months ●...
  • Page 177 Vehicle Maintenance· Maintenance Schedule Running Environment Item Maintenance Severe Running Condition A B C D E B+E plate and spring ● Wear of universal joint and spline Check Every 20,000 km or 6 months ● ● ● ● Wear of brake chamber Replace Every 100,000 km or 6 months ●...
  • Page 178: Maintenance Guide

    Vehicle Maintenance· Maintenance Guide Maintenance Guide Item Content Item Content List of Maintenance Contents Air bleeding for oil Air bleeding for supply pipeline and clutch pedal, clutch Item Content fuel system, Clutch hydraulic system, Fuel system cleaning of fuel inspection of clutch Front cover Open the front tank, fuel...
  • Page 179 Vehicle Maintenance· Maintenance Guide Warning Item Content ● When the front cover plate is Position of OBD diagnostic opened, it shall swing upward diagnostic interface interface around its axis of rotation by about 150° ; therefore, please Inspection Open the ensure there is no obstacle replacement of fuse front cover...
  • Page 180 Vehicle Maintenance· Maintenance Guide Pull it out again and check whether Engine Oil Filler the oil level is between the MAX. and MIN. marks. At the same time, Cummins engine oil filler please check whether the oil on the dipstick is contaminated. MIN.
  • Page 181 Vehicle Maintenance· Maintenance Guide The engine coolant is a mixture River (warm areas) all year water, antifreeze round. preservative certain Change coolant once every year percentage. Ethylene glycol is or change the expired or dirty used as antifreeze generally and coolant accordingly.
  • Page 182 Vehicle Maintenance· Maintenance Guide engine and the cooling system replenish that tank accordingly Attention is cooled down. Please operate and check for any leakage. If in the following steps: turn the any, perform troubleshooting. The antifreeze of the same brand cap by half a circle to loosen and quality should be adopted for Warning...
  • Page 183 Vehicle Maintenance· Maintenance Guide within the white zone. Coolant Temperature Display and ● Don’t add too much antifreeze Alarm solution to make level exceed the “MAX” mark. The cab instrument panel is equipped with coolant ● The surge tank filler cap Red zone temperature display and alarm cannot be removed unless...
  • Page 184 (viz. to the factory Foton Special economy. In this case, proper rear part of vehicle). Service Station...
  • Page 185 Vehicle Maintenance· Maintenance Guide pressure difference alarm is the most clogging indicator light comes on. reliable basis determining Attention whether the filter element requires cleaning or not. Connected The air filter is equipped with to engine two-stage filter element, main Connected to degassing filter element for outer filtration...
  • Page 186 Vehicle Maintenance· Maintenance Guide ● Take down end cover of Attention Use the clean and intact filter air filter. element ● The ● inner filter element Turn main filter element ● unpacked filter (safety element) should be lightly and draw out main element should be adopted replaced after the main filter filter element outwards at...
  • Page 187 Vehicle Maintenance· Maintenance Guide ● and right direction of Please install it back in the entering into air filter. wheel) reserve reverse order of removal. sufficient space. ● To install new main filter Afterwards, draw element, guarantee that main filter element. safe filter element is at accurate position.
  • Page 188 Vehicle Maintenance· Maintenance Guide Cleaning the outside of air outlet ● When the filter element is (2) Air filter body contaminated by dry dust, blow After the filter element is removed, filter element with use a wet cloth to clean both compressed (below surfaces at the air filter housing...
  • Page 189 Vehicle Maintenance· Maintenance Guide (3) The high-mounted air intake Please avoid the secondary Attention pipe with swirl pipe pollution part during installation. In case of any defect, it should be Extrude the dust bags on both sides replaced with a new part together of the high-mounted air intake pipe Inspection with the inner filter element.
  • Page 190 Vehicle Maintenance· Maintenance Guide Integral Oil Filter proper position. Dedusting port Remove the housing and the ● After maintenance, filter element together bleeding leakage Water drain port directly using the special filter inspection should wrench. performed for the fuel supply system.
  • Page 191 Vehicle Maintenance· Maintenance Guide O-ring and filter element seal, oil-water separator and the water and then screw them onto the level sensor in one. Its maintenance coarse filter body by hand. is as follows: Loosen the bleed plug from the Attention diesel coarse filter and press the hand pump until there is oil...
  • Page 192 Vehicle Maintenance· Maintenance Guide water drain valve, press the Start the engine and run it for hand pump until the pollutant is 1min to perform auto air discharged and then tighten the bleeding for fuel system. water drain valve. Drainage for Diesel Coarse (Pre-) When the engine is short of Filter power or is started difficultly,...
  • Page 193 Vehicle Maintenance· Maintenance Guide to fuel replenishment. should be selected. Check the level of water in the Warning water storage box that is separated by fuel coarse (pre-)  Don’t add gasoline or fuel filter and drain water timely. additive into the diesel. If there is fault resulting from ...
  • Page 194 Vehicle Maintenance· Maintenance Guide Full filling of AdBlue is not used. Selection of Aftertreatment Fluid constituent part of maintenance If AdBlue container is empty or As for the engine meeting the work. It must be filled by driver there is other fault, engine China-IV emission regularly as daily operation of...
  • Page 195 Vehicle Maintenance· Maintenance Guide additive. pumped solution into tank after ● It is only permitted to use repair work is finished because the polypropylene vinyon purity may change. vessel, or Cr-Ni Mo-Cr-Ni Attention high-alloy steel vessel Attention conforming to DIN EN 10 To fill up AdBlue urea solution 088-1/2/3 standard for storage Impurity...
  • Page 196 Vehicle Maintenance· Maintenance Guide organs and eyes. If higher which does not adversely affect material defect may be invalid. concentration ammonia correct operation of treatment vapor is inhaled for a long time, system after exhaust. the eyes, nose and throat may necessary, please clear these Warning be burnt, causing coughing and...
  • Page 197 Vehicle Maintenance· Maintenance Guide please rinse your mouth with Steering sufficient clear water Power Steering Oil Filter immediately and then drink a great deal of clear water. If Please clean the power steering oil necessary, please see doctor. filter according to the following procedures: Liquid level of AdBlue truck urea solution may display on instrument...
  • Page 198 Vehicle Maintenance· Maintenance Guide filter with compressed air. any leakage and then add the specified drive fluid to make the Install the filter and tighten the level just reach to the max. limit. cap. Attention Don’t let any sand enter into the power steering fluid reservoir, for impurities in the reservoir may lead to failure of power steering...
  • Page 199 Vehicle Maintenance· Maintenance Guide Adjustment Brake Lining Clearance Make the scale parallel to the push rod and depress the brake pedal to check the total travel of push rod. The brake lining has wear mark limit mark. The lining shall be replaced when it reaches the Brake wear limit.
  • Page 200 Vehicle Maintenance· Maintenance Guide slack adjuster clockwise to Attention make adjustment. ● As for the brake without brake lining automatic adjusting function, adjustment should performed slack adjuster. ● As for the vehicle newly equipped with automatic slack When the standard push rod adjuster, brake test should be travel is obtained, the brake performed prior to travelling.
  • Page 201 Vehicle Maintenance· Maintenance Guide occurs when the thickness of brake block lining is below 2 ID of Brake Max. allowable ID brake disc wear shall drum (mm) after wear (mm) be displayed on the LCD of combination instrument. The φ400 φ404 fault display queue is inserted in 3 s after prompt by the...
  • Page 202 Vehicle Maintenance· Maintenance Guide of the main air reservoir to Clutch make the booster out of work. Clutch Pedal Depress the clutch pedal gently Adjustment of Clutch Pedal until larger resistance can be clutch pedal free travel felt. Measure the distance. decreases with the abrasion of clutch plate.
  • Page 203 Vehicle Maintenance· Maintenance Guide when the clutch fluid reservoir Attention Attention is short of fluid or if the hydraulic system ● The clutch pedal free travel Please don’t apply force too disassembled during clutch should be adjusted regularly. violently during rotating the push maintenance.
  • Page 204 Vehicle Maintenance· Maintenance Guide fluid released into the container Attention Inspection of Clutch Fluid Level has no bubbles. During air bleeding, please keep the clutch Check the level in the clutch fluid ● The paint, plastic, nylon, fluid at the specified level. reservoir replenish rubber and etc.
  • Page 205 Vehicle Maintenance· Maintenance Guide Battery Attention Disconnecting/Connecting Battery Don’t disconnect the battery right Warning after the engine is turned off, for necessary storage and processing If the positive pole of battery shall be performed by engine contacts any vehicle part when ECU and aftertreatment system.
  • Page 206 Vehicle Maintenance· Maintenance Guide terminals to avoid corrosion. Attention Don’t add too much fluid to make the electrolyte over the specified level. Leaf spring Suspension of this series of car type is in steel plate spring type. The corresponding type and specification are shown in the table below.
  • Page 207 Vehicle Maintenance· Maintenance Guide Drive Front Specifications of Rear suspension Specifications of Type Model mode suspension type front suspension type rear suspension 3 pieces, length Longitudinal leaf 4× 2 Tractor BJ4189 series 4+3 pieces, spring main and 1,800× width 90 auxiliary spring length 1,800×...
  • Page 208 Vehicle Maintenance· Maintenance Guide Hexagon bolt for V-type thrust rod Leaf spring Stud for V-type thrust Balance shaft bushing Rubber support https://fotonaumark.com/ Email:market@fotonaumark.com...
  • Page 209 Vehicle Maintenance· Maintenance Guide Auman Automobile Service Tires Attention Station. Inspection for tire damage and tread It is very important to use special wear: In case of any damage on the solution for washing windshield, tire, please repair it immediately. for detergent or other solution is When the tread pattern is worn down likely...
  • Page 210 Vehicle Maintenance· Maintenance Guide ④ -Plug-in module of distribution Remove the access panel. OBD Diagnostic Interface The OBD diagnostic interface is located in middle part of instrument panel at the co-driver’s side. Open Attention the OBD switch cover and you can see the interface.
  • Page 211 Vehicle Maintenance· Maintenance Guide Distribution Box Basic module ● For the distribution box is Layout near the floor, please take Basic module of main fuse carrier: necessary waterproof measures. It is not allowed to ①-Diodes (D1–D3) flush the instrument panel ②-Fuses (F1–F30) floor co-driver’s side in order to...
  • Page 212 Vehicle Maintenance· Maintenance Guide Electrical Equipment Electrical Equipment Electrical Equipment Basic Basic Basic (Applicable to All (Applicable to All (Applicable to All Module Module Module Models) Models) Models) F3/20A Blower fuse F14/15A 12V power socket fuse Left door controller F24/20A fuse Coarse filter heating F15/20A...
  • Page 213 Vehicle Maintenance· Maintenance Guide Distribution Box Plug-in Module Basic Basic Electrical Equipment Electrical Equipment Layout Module Module Plug-in modules LL and LR: Spare Spare ①-Fuses F1-F14 (LL) A/C ST cut-off relay High speed relay, wiper ②-Fuses F1-F14 (LR) Spare IG power relay 2 Washer motor relay IG power relay 1 Spare...
  • Page 214 Vehicle Maintenance· Maintenance Guide Electrical Equipment Electrical Equipment Fuse for left door lock F1/10A and window Air valve fuse F1/5A (inapplicable to China-III Fuse for right door lock F2/10A models) and window F2/5A ACC fuse sensor fuse F3/20A (inapplicable to China-III Independent heat source F3/15A models)
  • Page 215 Vehicle Maintenance· Maintenance Guide If the circuit of the electrical equipment connected with the slow blow fuse is overloaded, the slow blow fuse will blow out. Attention Prior to replacement of a slow blow fuse, be sure to find out the cause of overloading.
  • Page 216: Fluid Filling Diagram

    Vehicle Maintenance· Fluid Filling Diagram Fluid Filling Diagram 4× 2-Drive Models ● Check or replenish ● Change ○ ○ E -Engine oil G -Gear oil - Automotive general purpose lithium base grease or hub bearing grease ○ ○ B -Brake fluid A - Automatic transmission oil: ATF220;...
  • Page 217 Vehicle Maintenance· Fluid Filling Diagram 6× 4-Drive Models Check fluid level every day. ● Check or replenish ● Change ○ ○ E -Engine oil G -Gear oil - Automotive general purpose lithium base ○ ○ grease or hub bearing grease B -Brake fluid A - Automatic transmission oil: ATF220;...
  • Page 218: Lubrication Points

    Vehicle Maintenance· Lubrication Points Lubrication Points Lubrication Points (4× 2-Drive Models) Every month or every 5,000 km Steering shaft universal joint and Clutch fork 11 Clutch shaft sliding sleeve Drive shaft universal joint and 12 Intermediate bearing Spring pin sliding sleeve (every 7 days or 13 Shock absorber yoke (two points) 2,000 km) Slack adjuster and camshaft...
  • Page 219 Vehicle Maintenance· Lubrication Points Lubrication Points (6× 4-Drive Models) Every month or every 5,000 km Steering shaft universal joint and Clutch fork 11 Engine water pump sliding sleeve Drive shaft universal joint and 12 Clutch shaft Spring pin sliding sleeve (every 7 days or 13 Intermediate bearing 2,000 km) Slack adjuster and camshaft...
  • Page 220: Lubrication Guide

    Vehicle Maintenance· Lubrication Guide Then, fill the crankcase with new oil Lubrication Guide specified grade (refer Engine Oil Change Recommended Lubricant Diesel) via the oil filler. Remove the drain plug from the bottom of oil pan and drain the MAX. engine oil out of the crankcase MIN.
  • Page 221 Vehicle Maintenance· Lubrication Guide Cleaning Fuller Eaton Transmission Air Filter Wash the filter element 1 of air filter and blow it dry with compressed air. The damaged filter should be replaced timely. 1-Oil level sight hole Oil Refilling 2-Drain plug Turn the wheel hub to make the Planetary Wheel Reducer for drain plug face downward to drain...
  • Page 222 Vehicle Maintenance· Lubrication Guide Power Steering Fluid Inspection Oil Filling Attention Open the reservoir cap and fill The power steering fluid reservoir is Don’t wipe the reservoir port it with the specified automatic equipped with a level sensor. In case before the reservoir cap is not transmission oil.
  • Page 223 Vehicle Maintenance· Lubrication Guide Cab hydraulic lock hook drive axle Drive shaft intermediate support Drive shaft sliding fork and spider bearing 10 Clutch release mechanism (inside clutch housing) spherical plain bearing 11 Clutch release bearing 12 Wheel bearing 13 Water pump bearing 14 Generator bearing 15 Starter bearing 16 Balance suspension seat...
  • Page 224: Tire Replacement

    Vehicle Maintenance· Tire Replacement Tire Replacement Warning Jacking Up the Truck and Making Don’t work under the truck that Preparation is only supported by a jack. Park the truck on flat ground and confirm the parking brake Loosen but don’t remove wheel handle is engaged.
  • Page 225 Vehicle Maintenance· Tire Replacement If you have to replace a flat tire but Place a square wood block as possible. you can not jack up the front axle at under front axle Use of Jack the specified jacking point, please confirm the front axle has cushion the front axle with a square already been supported by the...
  • Page 226 Vehicle Maintenance· Tire Replacement connection. Turn the spare wheel crank slowly to put the spare wheel Remove the spare wheel and spare down. Take out the spare wheel wheel carrier as per details indicated from the side and take out the in the figure.
  • Page 227 Vehicle Maintenance· Tire Replacement rocker hole wrench Use of Hydraulic Spare Wheel Check whether the valve handle vertically to raise the spare Carrier of Tipper of tilt pump is correctly located. wheel in place. Loosen the fastening bolts between spare wheel carrier tilt Tighten fixing bolts...
  • Page 228 Vehicle Maintenance· Tire Replacement The position of valve cores on Wheel Replacement inner and outer tubes should be Jack up the wheel, remove the adjusted during installation of wheel nut and wheel and then rear wheels. They should be install the spare wheel. installed in pair in opposite position horizontally...
  • Page 229 Vehicle Maintenance· Tire Replacement ● For truck with top speed Attention (including no-load) greater ● During wheel replacement, than km/h, before don’t damage the thread on changing wheels, perform wheel nuts. dynamic balance for wheels. Based QC/T242 ● No paint, grease and other requirement, nominal dirt are stuck on the mating...
  • Page 230 Vehicle Maintenance· Tire Replacement Prior to installing a wheel, Attention please wipe the cylindrical outer surface matching with the Too thick paint film may give rise inner face of wheel locating to looseness of wheel nuts. hole and the wheel reducer housing clean and then apply a little grease.
  • Page 231: Transmission Maintenance

    Vehicle Maintenance· Transmission Maintenance ● Clean magnetic plug, Transmission Maintenance Oil Change Interval replace the seal ring and tighten ● As for the new transmission, Lubricating Oil Brand them to the specified torque you should change oil after (120N· m). 85W/90 automobile gear oil should running 2,000~5,000 km.
  • Page 232 Vehicle Maintenance· Transmission Maintenance Oil Change Interval Oil Capacity Attention ● As for transport trucks, change The filling amount for transmission Please check the transmission for oil every 5 years or at 800,000 is as follows: any oil leakage each time of Filling inspecting oil level.
  • Page 233 Vehicle Maintenance· Transmission Maintenance Warning Attention ● It is not allowed to add ● Prior to oil level inspection, let additives or friction modifiers the engine idling for at least into the lubricating oil, or else 2min warm unexpected serious lubricating oil to between consequences may occur.
  • Page 234 Vehicle Maintenance· Transmission Maintenance Maintenance of ZF Manual Transmission Transmission Oil Oil Type and Class Only use oil products confirmed in up-to-date ZF lubricating oil product table TE-ML01 or TE-ML02. https://fotonaumark.com/ Email:market@fotonaumark.com...
  • Page 235 Vehicle Maintenance· Transmission Maintenance Filling Requirement of Transmission Transmission type Filling amount 16S1630TD 16S1830TO 16S1930TD 16S2230TD 16S2330TO 16S2330TD 16S2530TO 16S2730TO First 13.4 13.4 15.4 15.4 15.4 15.4 15.4 16.0 filling 10.4 10.4 12.4 12.4 12.4 12.4 12.4 13.5 change change Please refer to ZF lubricating oil Table TE-ML01 or TE-ML02 period Transmission Oil Change...
  • Page 236 Vehicle Maintenance· Transmission Maintenance Transmission Nameplate Attention There is important information of It is required to inspect the gearshift in the nameplate. It is ventilation device each observed from driving direction, the inspection of truck. gearshift is installed at left side of gearshift.
  • Page 237: Communication Device

    Communication and Recreation Facilities· Communication Device Communication and Recreation Facilities when the tachograph is electrified. ● Ensure the harness of GPRS Communication Device As for the function of tachograph, wireless service controller is GPRS System correctly connected. Don’t such as panel switch and printing, please operate in accordance with unplug the controller harness The vehicle-mounted GPRS wireless...
  • Page 238 Communication and Recreation Facilities· Communication Device Attention A driver’s driving the truck continuously for more than 4h by using its own IC card will be recorded as fatigue driving. https://fotonaumark.com/ Email:market@fotonaumark.com...
  • Page 239: Audio System

    Communication and Recreation Facilities· Audio System 2 - Preset button 2 (radio 11 SRC-press it shortly: sound Audio System reception); RPT - press it source selection (Disc/USB); SET - press and hold it: CD Player (If Equipped) shortly: Disc/USB repeat playback switch access/quit settings menu.
  • Page 240 Communication and Recreation Facilities· Audio System high frequency side manually. mode: Attention ● Press hold (USB BASS (low pitch) (-7, Only sound modes of “BAL”, device/MP3 playback): fast +7); “FADER” and “LOUD” can be forward. ● TREBLE (high pitch) (-7, “BASS- selected under...
  • Page 241 Communication and Recreation Facilities· Audio System manual tuning mode and you Sometimes, there are less than time. can tune into the required 6 stations can be obtained. Previous/next track. Press  or frequency manually. In several  button shortly to select the Preset stations (1-6).
  • Page 242 Communication and Recreation Facilities· Audio System - Medium: Precautions for CD/MP3: CD-RW requires 1. Compact disk (CD) of small size and irregular shape longer loading time than CD-R. ● Don’t leave any finger print on the disc. - Quantity of files and folders: 2.
  • Page 243 Communication and Recreation Facilities· Audio System Equipment connection. Please Previous/next track playback. USB Mode Playback Press  or  button to select insert your USB storage device The player is equipped with external into the standard USB interface the previous/next track. interface, which of the player, press SRC button...
  • Page 244 Communication and Recreation Facilities· Audio System selection: AUX IN/USB (press it shortly); access or select Warning Attention sound effect mode (press and hold it). ● This USB cannot support ● Don’t unplug the U disk charging for any external forcibly during U disk file VOLUME+-Volume up.
  • Page 245 Communication and Recreation Facilities· Audio System ● 11 ◄ - Press interface FADER (front/rear speaker shortly (radio control) (_7_-, -0-, -ˉ7ˉ); reception): search for radio Audio Function station to the low frequency ● LOUD (OFF, LOW, MID, HI). Power on/off. Press side automatically;...
  • Page 246 Communication and Recreation Facilities· Audio System again to select the needed band you use this function, the radio Call back the preset station. among FM1, FM2, AST, AM1, stations originally stored in the Press the required preset button AST. The system shall display FM AST or AM AST shall be (1~6) to call back the preset the selected band.
  • Page 247 Communication and Recreation Facilities· Audio System 12k, 24k, 48kh. playback track number and Attention playback time. All tracks of the ● The applicable bit rate: 8 previous files are played; the ● Don’t unplug the U disk k~4,320 kbps, host shall skip to the first MP3 (MP3PRO).
  • Page 248 Communication and Recreation Facilities· Audio System as Y and the steering wheel Warning Attention remote control is applied. Set it as N, the function is disabled. ● This USB cannot support When the sound source AUX charging for any external IN/USB is selected, if the USB and Steering wheel remote control device (such as: mobile phone...
  • Page 249 Communication and Recreation Facilities· Audio System reverse. MODE button - press it shortly: audio source selection; press and hold it: power off. MUTE button-access mute mode. https://fotonaumark.com/ Email:market@fotonaumark.com...
  • Page 250 Communication and Recreation Facilities· Audio System CD/MP3 Player Initialization Settings You can change the initialization settings of the machine according to your preferences. Press and hold SET button for over 2 s to access SETUP menu: press  or  button to select the option to be changed. Turn the volume knob to change settings.
  • Page 251 Communication and Recreation Facilities· Audio System Inspection prior to CD/MP3 Player Maintenance When you find out that some of the functions in the audio system invalid, please read the instructions in the manual and refer to the list below for troubleshooting before going to a service station. Symptom Possible Causes and Solutions Take the host out of the instrument panel and check the fuse and connector between the...
  • Page 252 Communication and Recreation Facilities· Audio System Symptom Possible Causes and Solutions MP3 music is unreadable Only the adapter with single USB port is supported by this model. from the all-in-one adapter. It may be caused by the device or noise during the recording of source MP3 file. Please Loud crack/noise use other players to play the file to check whether the problem is caused by this machine or not.
  • Page 253 Communication and Recreation Facilities· Audio System Navigation System Equipped) The machine can provide customers with radio, CD disc playback and navigation system. Please refer to the attached User Manual for more details about operation. Antenna The antenna is located on the left upper corner outside the cab, for providing radio signals for radio-CD player.
  • Page 254: Vehicle - Mounted Bluetooth System

    Communication and Recreation Facilities· Vehicle - Mounted Bluetooth System Vehicle - Mounted Bluetooth Item Parameter Item Parameter System Standby Frequency (2.0~2.1) mA (2.4~2.48) Vehicle - Mounted Bluetooth current radio frequency System Overview Operating signal vehicle-mounted Bluetooth temperatur (-40~80)° C system is optional for this vehicle Coverage (ideal model.
  • Page 255 Communication and Recreation Facilities· Vehicle - Mounted Bluetooth System Way of Pressing Buttons Mode 4-The indicator goes out, indicating power-off. Shortly press: press and release the button within 1s. Button Function Press and hold: press and hold the button and release it in 2s. Press and hold for a long time: press and hold the button and release it in 4s.
  • Page 256 Communication and Recreation Facilities· Vehicle - Mounted Bluetooth System Function Bluetooth Hands-free Operation Method LED Display Activate Under deactivated state Press and hold any button LED mode 1 Deactivate Under activated state Press and hold the multifunction button for a long time LED mode 4 Access pairing mode: according to the tips from...
  • Page 257 Communication and Recreation Facilities· Vehicle - Mounted Bluetooth System Function Bluetooth Hands-free Operation Method LED Display Standby (not connected Press and hold button ―+‖ Access pairing mode LED mode 3 with the mobile phone) Press and hold button ―+‖ Quit pairing mode Pairing mode LED mode 1 Pairing between hands-...
  • Page 258 Communication and Recreation Facilities· Vehicle - Mounted Bluetooth System the Bluetooth connection phone already been device. This is very convenient between them fails. When connected with the hands-free for you to answer a call if you the mobile phone returns device and is standby.
  • Page 259 Communication and Recreation Facilities· Vehicle - Mounted Bluetooth System Function Bluetooth Hands-free Operation Method LED Display Incoming call (connected Shortly press multifunction Answering a call LED mode 2 Bluetooth) button. Press and hold the multifunction Rejecting a call Standby (connected Bluetooth) LED mode 2 button.
  • Page 260 Communication and Recreation Facilities· Vehicle - Mounted Bluetooth System the mute mode. Volume Adjustment Turning volume up: Switching between Hands-free Device and Mobile Phone ● Shortly press button ―+‖ under engaged mode to When the Bluetooth hands-free increase volume. device is engaged in a call, Call press and hold button ―-‖...
  • Page 261 Communication and Recreation Facilities· Vehicle - Mounted Bluetooth System Warning ● You should discard, throw or recycle Bluetooth ● Please adopt the power supply hands-free devices according and port matched with this local environmental Bluetooth device, or else our protection requirements. It company will cannot...
  • Page 262: Parking Sensor System

    Communication and Recreation Facilities· Parking Sensor System checking: ● The parking sensor is just a Parking Sensor System If the sensors are normal, the backing auxiliary device, Overview buzzer alarms once. which cannot relieve driver from full attention. The parking sensor system is a kind If some sensor is abnormal, the of radar detection system that is ●...
  • Page 263 Communication and Recreation Facilities· Parking Sensor System The response mode of buzzer once Detection Range and Alarm Mode Detection range: any obstacle is detected is listed in of Sensor ● the table below. When backing a vehicle: a If any effective obstacle in the telegraph pole 80 cm distant detection region is detected by from the rear middle sensor is...
  • Page 264 Communication and Recreation Facilities· Parking Sensor System The sensor surface is frozen or Running at low speed or stained with mud, dust or snow. backing up on bumpy roads, gravel roads or the grass Low small stones on road surface Similar objects as shown in the figure below When a radio or antenna of...
  • Page 265 Communication and Recreation Facilities· Parking Sensor System false alarm may occur. within the detection range Item Solution is detected, the buzzer System Function parking shall give out alarm sound Check whether sensor cannot different frequency System self-checking. When the vehicle has work when the the system is electrified, the according to the distance...
  • Page 266 Communication and Recreation Facilities· Parking Sensor System Maintenance Please keep the sensor surface clean. In the case of any mud, dust on it, please wipe it clean with cloth or wash it with (low pressure) water. Warning ● Don’t flush the sensor by using water cannon.
  • Page 267: Technical Parameter List

    Technical Parameter List· Engine Parameter List Technical Parameter List Engine Parameter List Fukang Engine Rated Max. Displacement Idle power/speed torque/speed Series Model Type Emissions (r/min) (kW/rpm) (Nm/rpm) ISGe3-330 243/1900 1700/1000 10.5 ISGe3-350 257/1900 1800/1000 ISGe3-380 279/1900 2000/1000 China-Ⅲ ISGe3-400 11.8 294/1900 2100/1000 Line engine,...
  • Page 268: Wheel Alignment Parameter

    Technical Parameter List· Wheel Alignment Parameter Wheel Alignment Parameter Front Front Front Front wheel of wheel of wheel of wheel of Front axle model Front axle model diagonal radial tire diagonal radial tire tire (mm) (mm) tire (mm) (mm) H4300170035A0 H4300170040A0 7.5t H4300170036A0...
  • Page 269 Technical Parameter List· Wheel Alignment Parameter Front Front Front Front wheel of wheel of wheel of wheel of Front axle model Front axle model diagonal radial tire diagonal radial tire tire (mm) (mm) tire (mm) (mm) H4300170016A0 H4300070008A0 H4300170017A0 H4300070009A0 H4301010010A0 H4300170029A0 H4301010003A0...
  • Page 270 Technical Parameter List· Wheel Alignment Parameter Front Front Front Front wheel of wheel of wheel of wheel of Front axle model Front axle model diagonal radial tire diagonal radial tire tire (mm) (mm) tire (mm) (mm) H4300170031A0 H4300170043A0 H4300170032A0 H4300170044A0 H4300170033A0 H4301010013A0 drum-type...
  • Page 271: Max. Gradeability

    Technical Parameter List· Max. Gradeability Max. Gradeability Vehicle type Drive Mode 4× 2 6× 2 6× 4 8× 4 Series BJ1319 series Truck Max. gross mass (kg) 31000 Max. gradeability (%) Series BJ3259 series BJ3319 series Tipper Max. gross mass (kg) 25000 31000 Max.
  • Page 272: Fluid Filling Amount

    Technical Parameter List· Fluid Filling Amount Fluid Filling Amount Appropriate lubricating oil should be selected prudently according to the lubrication diagram and it is also important to select the oil of proper viscosity according to the ambient temperature. For the oil viscosity for diesel engines of Auman heavy-duty trucks, please refer to the following diagram.
  • Page 273 Technical Parameter List· Fluid Filling Amount Single-grade oil Multi-grade oil Note: ① Generally, 15W/40 oil should be adopted for areas with the lowest ambient temperature no less than -10℃. ② Engine oil of different brands and grades cannot be mixed. ③...
  • Page 274 Technical Parameter List· Fluid Filling Amount Fluid Filling Amount List In order to ensure high performance and long service life of your vehicle, please select proper lubricating oil, grease, engine oil, diesel, coolant and aftertreatment solution according to the figure above and the table below. The lubrication interval and warranty period listed in the Maintenance Schedule in this manual are determined on the basis of using the recommended lubricating oil.
  • Page 275 Technical Parameter List· Fluid Filling Amount Recommended Lubricating Oil, Grease, Engine Oil, Diesel, Coolant and Aftertreatment Fluid Location Recommended Oil Filling Amount (L) Intermediate bearing No.2 and 3 general purpose lithium base grease As required Engine water pump Clutch fork Drive universal joint No.2 and 3 general purpose lithium base grease As required...
  • Page 276 Technical Parameter List· Fluid Filling Amount Recommended Lubricating Oil, Grease, Engine Oil, Diesel, Coolant and Aftertreatment Fluid Location Recommended Oil Filling Amount (L) Rear axle: 11L (153# axle), 14L (457# axle), 12L (468# axle), Rear drive axle final drive 16.2L (469# axle), 15.4L (485# Intermediate drive axle final axle), 14L (Benz axle), 18L (STR drive and inter-axle...
  • Page 277: Tire Pressure Specification

    Technical Parameter List· Tire Pressure Specification Tire Pressure Specification Load Capacity (kg/tire) Inflation Pressure (kPa) Tire Size Ply Rating Single-tire Double-tire Single-tire Double-tire 2725 2350 3000 2650 11.00–20 3350 2900 3650 3150 3250 2800 3550 3150 12.00–20 3750 3350 4000 3450 2725 2575...
  • Page 278 Technical Parameter List· Tire Pressure Specification Load Capacity (kg/tire) Inflation Pressure (kPa) Tire Size Ply Rating Single-tire Double-tire Single-tire Double-tire 3250 3000 3550 3250 12.00R20 3750 3450 4000 3650 2500 2360 11R22.5 8.25 2800 2650 3000 2750 2725 2575 3000 2725 12R22.5 9.00...
  • Page 279: Lamps Power List

    Technical Parameter List· Lamps Power List Lamps Power List Name, Quantity, Power and Model of Lamps Type Name Quantity Rated Bulb Power (W) Model Low beam: 2 Low beam: 70 Low beam: H1 Headlight High beam: 2 High beam: 70 High beam: H1 Front combination light Front turn signal light...
  • Page 280 Technical Parameter List· Lamps Power List Type Name Quantity Rated Bulb Power (W) Model Night light A5043VG Sleeper light C10W Illuminating light for filing cabinet C10W Outline marker light R10W Turn signal light P21W Brake light P21W Rear position light Rear combination light Rear fog light P21W...
  • Page 281 Technical Parameter List· Lamps Power List Schematic Diagram for Lighting and Signaling Devices 1 High beam 2 Front position light 3 Turn signal light 4 Low beam 5 Daytime running light 6 Turn signal light 7 Front fog light 8 Front outline marker light 9 Reversing light 10 Rear fog light 11 Rear position light (combined with...

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